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Sime benchmark Planet Super 4 F. S. Installation & Servicing Instructions Manual
Sime benchmark Planet Super 4 F. S. Installation & Servicing Instructions Manual

Sime benchmark Planet Super 4 F. S. Installation & Servicing Instructions Manual

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Planet
Super 4 F . S.
Installation & Servicing
Instructions

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Summary of Contents for Sime benchmark Planet Super 4 F. S.

  • Page 1 All manuals and user guides at all-guides.com Planet Super 4 F . S. Installation & Servicing Instructions...
  • Page 2: Table Of Contents

    Note: All CORGI registered installers carry a CORGI ID Card. You can check your installer is CORGI Registered by calling 01256 372300 SIME COMBINATION BOILERS Installer checklist Please remember to carry out the following checks after installation. This will achieve complete customer satis- faction, and avoid unnecessary service calls.
  • Page 3: Description Of The Boiler

    All manuals and user guides at all-guides.com DESCRIPTION OF THE BOILER 1. 1 INTRODUCTION unit makes available and thanks also to an 483 - EN 625. They may be fuelled by natu- electronic management and control system ral gas (methane) and butane gas (G30) or The “PLANET SUPER 4 F.S.”...
  • Page 4: Functional Diagram

    All manuals and user guides at all-guides.com FUNCTIONAL DIAGRAM 1 Fan 2 Water-gas exchanger 3 Burners 4 85°C limit stat 5 100°C safety stat 6 C.H. sensor (SM) 7 Gas valve 8 C.H. pump 9 Non return valve 10 D.H.W. pump 11 Expansion vessel 12 Boiler drain 13 Air relief valve...
  • Page 5: General Requirements For Installation

    All manuals and user guides at all-guides.com GENERAL REQUIREMENTS FOR INSTALLATION 2. 1 STATUTORY REQUIREMENTS may be used provided it is modified this does occur, the appliance MUST be accordingly. turned OFF IMMEDIATELY and the gas GAS SAFETY (INSTALLATION AND USE) –...
  • Page 6 All manuals and user guides at all-guides.com the painted surface. – The air inlet/outlet flue duct MUST NOT be closer than 25 mm (1 in) to combustible material. – In certain weather conditions the termi- nal may emit a plume of steam. This is normal but positions where this would cause a nuisance should be avoided.
  • Page 7: Installation

    All manuals and user guides at all-guides.com NOTE: If the pressure gauge indicates be detected. The pipe should be able to be an advantage. Consult the Local Water 2.65 bar or greater when the appliance is withstand boiling water, be a minimum of 15 Undertaking if in doubt.
  • Page 8: Flue And Terminal Installation

    All manuals and user guides at all-guides.com Fig. 6 The extension ducts should be joined to each other and to the standard ducts using the following procedure (fig. 6): – For the flue ducts in turn, push the plain end of the standard and (if using two extensions) extension duct into the swaged end of the extension duct(s).
  • Page 9: Separate Ducts

    All manuals and user guides at all-guides.com 3.3.2 Installations from outside 3.4. 1 Separate flue accessories 3.4.2 Use of air intake (fig. 12) the building only (Hole diameter 100 mm - 4 in) Part No 8089904 is supplied for this pur- To use the air intake in this type of outlet pose.
  • Page 10 Connection “Logica Remote 26 fig. 2). Control ” (fig. 14 pos. B) – Loosen the automatic air vent cap (13 NOTE: SIME declines all responsibility for fig. 2). injury or damage to persons, animals or The electrical plants must be in compliance –...
  • Page 11 All manuals and user guides at all-guides.com 3.9.4 Wiring diagram TPA Water pressure transducer Transformer 230 - 24V EV1 Gas valve coil C.H. pump D.H.W. sensor EV2 Gas valve coil D.H.W. pump Logica Remote Control (optional) Ignition electrode External sensor TRA Ignition transformer Sensing electrode Room stat...
  • Page 12 All manuals and user guides at all-guides.com dow contact can be connected to termi- – Delivery temperature control guided by installer can adjust the basic parameters set- nals 3-4. atmospheric conditions with influence of tings according to the individual needs (point A type of electronic apparatus for the ambient temperature.
  • Page 13: External Temperature Sensor

    All manuals and user guides at all-guides.com in the drawing of fig. 20, the C.H. flow tem- EXTERNAL TEMPERATURE the required temperature constant in the perature increases in correspondence to SENSOR room. The ambient temperature is, in fact, the outside temperature. indicted and evaluated as the calculated The "Logica Remote Control"...
  • Page 14 All manuals and user guides at all-guides.com SETTING THE D.H.W. PARAMETERS Reduced D.H.W. The hot water may be set to a reduced temperature value, such as temperature value 40°C, which is outside the comfort zone, such as 60°C (daily pro- gramme 8).
  • Page 15: Characteristics

    All manuals and user guides at all-guides.com CHARACTERISTICS 4. 1 ELECTRONIC PANEL pressure level (STEP) of the gas valve. return to the set value of heating pres- According to the type of gas for which sure. With the insertion of the bridge Made in accordance with the Low Voltage the boiler is predisposed, the trimmer both the technical pause programmed...
  • Page 16 All manuals and user guides at all-guides.com 1 Ignition electrode earth faston, 3 Fuse (1.6 AT) 5 Connector “ANN. RIT.” 6 Trimmer “POT. ACC.” 7 Connector “MET-GPL” 8 D.H.W. potentiometer 9 Detection electrode faston 10 Trimmer “POT. RISC.” 11 C.H. potentiometer 12 Selector CR/OFF/EST/INV/UNBLOCK 13 DIP SWITCH 14 Connector “Modureg Sel.”...
  • Page 17 Fig. 18 TIME-CLOCK the cover on its housing. Refer to the dia- On request, Sime can supply two wired time gram in fig. 13 for wiring. clocks complete with instruction booklets: The PLANET SUPER 4 F.S. boiler is set up...
  • Page 18: Use And Maintenance

    Table 6 . The setting of the gas pressure at minimum and maximum values is carried out by SIME: variations are dis- couraged. Only in the passing from one type of gas supply (methane) to another (butane or propane) is a change in the working pressure allowed.
  • Page 19 All manuals and user guides at all-guides.com 1 Plastic cap 2 Minimum pressure adjusting screws 3 Maximum pressure adjusting nut Fig. 21 – Start the boiler by pressing the rotary sure turn the nut clockwise. switch and open the hot water cock. –...
  • Page 20: Cleaning And Maintenance

    All manuals and user guides at all-guides.com nector of the electronic panel onto the “GPL” position (7 fig. 17). Pressure/heat output diagram for propane gas (G31) – For the setting of the values of the maxi- mum gas pressure and the minimum follow the indications as specified in point 5.2.
  • Page 21 All manuals and user guides at all-guides.com 5.6. 1 Casing cover and control panel dismantling (fig. 24) To dismantle the casing cover remove the screws (1 - 2) that fix it to the control panel. To facilitate the maintenance operations place the “A”...
  • Page 22: Replacement Of Parts

    All manuals and user guides at all-guides.com REPLACEMENT OF PARTS 6. 1 Heat Exchanger Remove APS assembly Refit in reverse order using new washers Isolate flow and return valves Remove APS from bracket Recommission boiler Turn off power supply Refit in reverse order, ensuring correct con- Drain boiler using manual drain vents nection of sensing tube and wiring 6.
  • Page 23: Commissioning

    All manuals and user guides at all-guides.com COMMISSIONING SIME SUPPORT THE BENCHMARK INITIATI- Setting DHW Flow Rate No restrictor is fitted to the boiler. Adjustment of flow rate (if required) can be All relevant sections of the log book must be...
  • Page 24: Exploded Views

    All manuals and user guides at all-guides.com EXPLODED VIEWS 8. 1 HYDRAULIC CIRCUIT 70 71 76 65 65 57 Fig. 26 Position Code Description Position Code Description • 5167704 D.H.W. storage tank • 6042201 Pressure relief valve 1/2” - 3 bar 5002403 Bulb holder 1/2”...
  • Page 25: Combustion Circuit

    All manuals and user guides at all-guides.com COMBUSTION CIRCUIT 7 45 32 24 Fig. 26/a Position Code Description Position Code Description 6266060 Sealed chamber rear panel 6235800 Venturi pressure nipple 6266140 Sealed chamber left hand side panel 6235804 Pressure test nipple M6 6213604 Combustion chamber 6229101...
  • Page 26 All manuals and user guides at all-guides.com STRUCTURAL COMPONENTS AND CONTROL & REGULATIONS 105 106 108 107 91 128 90 Fig. 26/b Position Code Description Position Code Description 6251943 Tray • 6201502 Trimmer spindle Ø 6 6073311 Expansion vessel supporting bracket •...
  • Page 27 All manuals and user guides at all-guides.com...
  • Page 28 All manuals and user guides at all-guides.com Sime Ltd Unit D2 Enterprise Way, Bradford Road, Bradford, West Yorkshire, BD10 8EW Tel. 0870 9911114 - Fax 0870 9911115 www.sime.ltd.uk - e-mail: enquiries@sime.ltd.uk...
  • Page 29 All manuals and user guides at all-guides.com Planet Super 4 F . S. User Instructions...
  • Page 30 All manuals and user guides at all-guides.com...
  • Page 31: Very Important

    All manuals and user guides at all-guides.com USER INSTRUCTIONS VERY IMPORTANT! PLEASE MAKE SURE YOUR LOG BOOK ENCLOSED IS FILLED IN CORRECTLY. ALL CORGI REGISTERED INSTALLERS CARRY A CORGI ID CARD. BOTH SHOULD BE RECORDED IN YOUR CENTRAL HEATING LOG BOOK. YOU CAN CHECK YOUR INSTALLER IS CORGI REGISTERED BY CALLING ON 01256 372300 LIGHTING AND OPERATION...
  • Page 32: Flashing Red Led

    All manuals and user guides at all-guides.com FAULTS FINDING – Ignition failure (fig. 3) RED LED SPIA ROSSA If the burner fails to start the red led will light up ( ). To attempt starting it again, the selector knob must be turned to the position ( ) and released soon after, returning to the summer ( ) or winter (...
  • Page 33 All manuals and user guides at all-guides.com – Other faults (fig. 6) When one of the leds is flashing from FLASHING RED LED SPIA ROSSA INTERMITTENTE “40÷ 80°C”, deactivate the boiler and try to start it again. The operation may be repeated 2 or 3 times, and if there is no success call the authorised technical staff for assistance.
  • Page 34: Logica Remote Control

    All manuals and user guides at all-guides.com - Deleting one or more ve only when selector (2) is in “RUN” next day for 24 hours. You cannot turn it programs (fig. 8) position. off once it has started, so regular pro- The on and off time must be deleted for Once you have selected the SKIP func- gramming will not resume until 24 hours...
  • Page 35 All manuals and user guides at all-guides.com ACTIVATING During operation the lid of the regulator must be closed. – Selection of the operating mode The operating mode desired is selected by (reference keys grey colour) pressing the relative key with the correspon- ding symbol.
  • Page 36 All manuals and user guides at all-guides.com – On-line key If the rooms remain unused for a long period of time, the temperatu- re can be reduced with the on-line key, in this way saving energy. When the rooms are occupied again, press the on-line key to re-heat them. The current choice is displayed on the display: Fixed temperature heating Reduced temperature heating...
  • Page 37 All manuals and user guides at all-guides.com – Heating programme With the heating programme it is possible to set the switching times of the temperature for a period of a week. The weekly programme consists of 7 daily programmes. One daily program- me allows 3 phases of heating.
  • Page 38 All manuals and user guides at all-guides.com – Setting the time To set the current day of the week (1 = Monday/7 = Sunday) To set the current hour To set the current minute Once the hour is completed, the setting of the hour changes. With keys the current hour is regulated.
  • Page 39 All manuals and user guides at all-guides.com Smoke pressure switch does not return to rest position Call the authorised technical staff for assistance. D.H.W. sensor fault (SB) Call the authorised technical staff for assistance. C.H. sensor fault (SM) Call the authorised technical staff for assistance. Insufficient water pressure Restore functioning by filling the boiler.
  • Page 40 All manuals and user guides at all-guides.com Sime Ltd Unit D2 Enterprise Way, Bradford Road, Bradford, West Yorkshire, BD10 8EW Tel. 0870 9911114 - Fax 0870 9911115 www.sime.ltd.uk - e-mail: enquiries@sime.ltd.uk...
  • Page 41 All manuals and user guides at all-guides.com Planet Super 4 W . M.
  • Page 42 Note: All CORGI registered installers carry a CORGI ID Card. You can check your installer is CORGI Registered by calling 01256 372300 SIME COMBINATION BOILERS Installer checklist Please remember to carry out the following checks after installation. This will achieve complete customer satis- faction, and avoid unnecessary service calls.
  • Page 43: Description Of The Boiler

    All manuals and user guides at all-guides.com DESCRIPTION OF THE BOILER 1. 1 INTRODUCTION tank unit makes available and thanks also to pean norms EN 483 - EN 625. They may be an electronic management and control fuelled by natural gas (methane) and butane The “PLANET SUPER 4 W.M.”...
  • Page 44 All manuals and user guides at all-guides.com FUNCTIONAL DIAGRAM 1 Fan 2 Water-gas exchanger 3 Combustion chamber 4 Gas valve 5 D.H.W. tank 6 C.H. sensor (SM) 7 100°C safety stat 8 Air relief valve 9 C.H. pump 10 D.H.W. pump 11 Expansion vessel 12 D.H.W.
  • Page 45: General Requirements For Installation

    All manuals and user guides at all-guides.com GENERAL REQUIREMENTS FOR INSTALLATION 2. 1 STATUTORY REQUIREMENTS may be used provided it is modified this does occur, the appliance MUST be accordingly. turned OFF IMMEDIATELY and the gas GAS SAFETY (INSTALLATION AND USE) –...
  • Page 46 All manuals and user guides at all-guides.com the painted surface. – The air inlet/outlet flue duct MUST NOT be closer than 25 mm (1 in) to combustible material. – In certain weather conditions the termi- nal may emit a plume of steam. This is normal but positions where this would cause a nuisance should be avoided.
  • Page 47: Installation

    All manuals and user guides at all-guides.com If an extra vessel is required, ensure that This discharge pipe should be extended to where the temporary hardness of the the total capacity of both vessels is ade- terminate safely away from the appliance water supply is high, say over 150 ppm, quate.
  • Page 48 All manuals and user guides at all-guides.com Fig. 7 Dimension greater than 2,575 mm and up to 3,000 mm. Three extension duct kits required. Dimension greater than 3,000 mm. Fig. 8 NOT PERMITTED. – If no extension ducts are required, pro- cede to 3.5.2.
  • Page 49: Coaxial Duct

    All manuals and user guides at all-guides.com Fit the quarter bend (2) to the hot water outlet (U) using the gasket supplied (1). – GAS CONNECTION (G) 1a-b Coaxial duct kit code 8084808 Fit the gas cock (7) to the gas connection. Extension L.855 code 8084804 Vertical extension L.590 with take-off points code 8086902...
  • Page 50 All manuals and user guides at all-guides.com TABLE 4 outside of the building, or in cold environ- ments, insulation is necessary to avoid Accessories ø 80 Head loss (mm H starting failures of the burner. In such Inlet Outlet Roof outlet cases, a system for the collection of con- 90°...
  • Page 51 All manuals and user guides at all-guides.com 1 Air-smokes flow splitting unit with take-off points code 8093000 2a 90° elbow MF code 8077404 2b Isolated 90° elbow MF code 8077408 3a Extension L. 1000 code 8077303 3b Isolated extension L. 1000 code 8077306 4 Outlet terminal code 8089501 5 Int.-ext.
  • Page 52 TEL Control ” (fig. 18 pos. B) 30.4 LANDIS & STAEFA. NOTE: SIME declines all responsibility for injury or damage to persons, animals or The electrical plants must be in compliance things, resulting from the failure to pro- with local norms and cables must be laid 3.9.3...
  • Page 53 All manuals and user guides at all-guides.com 3.9.4 Wiring diagram TPA Water pressure transducer Transformer 230 - 24V EV1 Gas valve coil C.H. pump D.H.W. sensor EV2 Gas valve coil D.H.W. pump Logica Remote Control (optional) Ignition electrode External sensor TRA Ignition transformer Sensing electrode Room stat...
  • Page 54 All manuals and user guides at all-guides.com tings according to the individual needs (point meters for individual needs are reported in through a special combination of buttons. 3. 1 0.2). If there is a thermostatic radiator the instruction leaflet supplied with the To activate this level of service or parame- valve fitted, this must be set to maximum.
  • Page 55 All manuals and user guides at all-guides.com SETTING THE D.H.W. PARAMETERS Reduced D.H.W. The hot water may be set to a reduced temperature value, such as temperature value 40°C, which is outside the comfort zone, such as 60°C (daily pro- gramme 8).
  • Page 56: Characteristics

    All manuals and user guides at all-guides.com 3. 1 0.3 Gradient of the characteristic heating curve The gradient of the characteristic heating curve is imposed on the current value “15” of Logica. Increasing the gradient as shown in the drawing of fig. 20, the C.H. flow tem- perature increases in correspondence to the outside temperature.
  • Page 57 All manuals and user guides at all-guides.com (*) When all the leds from 0,5 to 2,5 bar are switched off check the connections of the water pressure transducer. Red led flashing: fan fault. After 30 minutes of the switching off of the fan the panel will reactivate it. Red led flashing: in case of insufficient water pressure (*) Red led on: ignition failure.
  • Page 58 All manuals and user guides at all-guides.com TABLE 5 (Sensors) and note, from the lighting up of the green goes off and the block signal lights up. led ( ), whether electricity is present. Temperature (°C) Resistance (Ω) The starting up of the burner should take The cable of the detector electrode is 12.090 place within a maximum of 10 seconds.
  • Page 59: Use And Maintenance

    Table 6 . The setting of the gas pressure at minimum and maximum values is carried out by SIME: variations are dis- couraged. Only in the passing from one type of gas supply (methane) to another (butane or propane) is a change in the working pressure allowed.
  • Page 60 All manuals and user guides at all-guides.com 1 Plastic cap 2 Minimum pressure adjusting screws 3 Maximum pressure adjusting nut Fig. 25 1 Plastic cap – Start the boiler by pressing the rotary nut anti-clockwise, to increase the pres- 2 Minimum pressure adjusting nut switch and open the hot water cock.
  • Page 61: Conversion To Another Gas

    All manuals and user guides at all-guides.com CONVERSION TO ANOTHER GAS Pressure/heat output diagram for propane gas (G31) For the functioning with propane (G31) gas, a kit with that needed for the conversion is supplied. To convert from one gas to another carry out the following operations (fig.
  • Page 62 All manuals and user guides at all-guides.com and (4) upwards freeing them from the 4.7. 1 Chimney sweep the chimney sweep function, to take some notches in the frame (2). function hot water from one or more cocks; after a few minutes the request of the D.H.W.
  • Page 63: Standard Settings Of The "Logica Remote Control

    All manuals and user guides at all-guides.com STANDARD SETTINGS OF THE “LOGICA REMOTE CONTROL” C.H. WITHOUT ZONE MULTI-ZONE C.H. WITH EXTERNAL WITHOUT EXTERNAL WITH EXTERNAL WITHOUT EXTERNAL TEMPERAT. SENSOR TEMPERAT. SENSOR TEMPERAT. SENSOR TEMPERAT. SENSOR Function Value Function Value Function Value Function Value...
  • Page 64: Short List Of Parts

    All manuals and user guides at all-guides.com SHORT LIST OF PARTS 16-17 Fig. 29 DESCRIPTION MAKER’S PT NO DESCRIPTION MAKER’S PT NO Water/gas heat exchanger 6174225 D.H.W. tank 5167705 Burner 5172720 Water pressure transducer 6273601 Main injector ø 1.30 6154402 Safety valve 3 bar C.H.
  • Page 65: Year Guarantee

    All manuals and user guides at all-guides.com USER INSTRUCTIONS VERY IMPORTANT! PLEASE MAKE SURE YOUR LOG BOOK ENCLOSED IS FILLED IN CORRECTLY. ALL CORGI REGISTERED INSTALLERS CARRY A CORGI ID CARD. BOTH SHOULD BE RECORDED IN YOUR CENTRAL HEATING LOG BOOK. YOU CAN CHECK YOUR INSTALLER IS CORGI REGISTERED BY CALLING ON 01256 372300 2 YEAR GUARANTEE...
  • Page 66 All manuals and user guides at all-guides.com FAULTS FINDING – Ignition failure (fig. 3) SPIA ROSSA RED LED If the burner fails to start the red led will light up ( ). To attempt starting it again, the selector knob must be turned to the position ( ) and released soon after, returning to the summer ( ) or winter (...
  • Page 67: Logica Remote Control

    All manuals and user guides at all-guides.com – Other faults (fig. 6) When one of the leds is flashing from SPIA ROSSA INTERMITTENTE FLASHING RED LED “40÷ 80°C”, deactivate the boiler and try to start it again. The operation may be repeated 2 or 3 times, and if there is no success call the authorised technical staff for assistance.
  • Page 68 All manuals and user guides at all-guides.com ACTIVATING During operation the lid of the regulator must be closed. – Selection of the operating mode The operating mode desired is selected by (reference keys grey colour) pressing the relative key with the correspon- ding symbol.
  • Page 69 All manuals and user guides at all-guides.com – On-line key If the rooms remain unused for a long period of time, the temperatu- re can be reduced with the on-line key, in this way saving energy. When the rooms are occupied again, press the on-line key to re-heat them. The current choice is displayed on the display: Fixed temperature heating Reduced temperature heating...
  • Page 70 All manuals and user guides at all-guides.com – Heating programme With the heating programme it is possible to set the switching times of the temperature for a period of a week. The weekly programme consists of 7 daily programmes. One daily program- me allows 3 phases of heating.
  • Page 71 All manuals and user guides at all-guides.com – Setting the time To set the current day of the week (1 = Monday/7 = Sunday) To set the current hour To set the current minute Once the hour is completed, the setting of the hour changes. With keys the current hour is regulated.
  • Page 72 All manuals and user guides at all-guides.com Smoke pressure switch does not return to rest position Call the authorised technical staff for assistance. D.H.W. sensor fault (SB) Call the authorised technical staff for assistance. C.H. sensor fault (SM) Call the authorised technical staff for assistance. Insufficient water pressure Restore functioning by acting on the filling cock of the boiler (fig.
  • Page 73 Company: ..............Please hand this slip to your local merchant, or return it to: SIME HEATING products UK ltd Jubilee Works - Middlecroft Road Staveley - Chesterfield - Derbyshire S 43 3XN Tel.
  • Page 74 All manuals and user guides at all-guides.com...
  • Page 75 All manuals and user guides at all-guides.com...
  • Page 76 Fonderie Sime S.p.A. - via Garbo, 27 - 37045 Legnago (Vr) Tel. 0442 631111 - Fax Serv. Commerciale Italia 0442 631291 - Fax Serv. Tecnico 0442 631292 Tel. +39/0442 631111 - Export Division fax number +39/0442 631293 - Sime Service fax number +39/0442 631292...