Sime SUPERIOR Ci EI Installation & User's Instructions
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Sime SUPERIOR Ci EI Installation & User's Instructions

Sime SUPERIOR Ci EI Installation & User's Instructions

Wall mounted cast iron boiler
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IRL
Superior Ci EI
Installation, Servicing
& User Instructions
Supplied By www.heating spares.co Tel. 0161 620 6677

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Summary of Contents for Sime SUPERIOR Ci EI

  • Page 1 Superior Ci EI Installation, Servicing & User Instructions Supplied By www.heating spares.co Tel. 0161 620 6677...
  • Page 2 Supplied By www.heating spares.co Tel. 0161 620 6677...

  • Page 3: Table Of Contents

    Note: All CORGI registered installers carry a CORGI ID Card. You can check your installer is CORGI Registered by calling 01256 372300 SIME BOILERS Installer checklist Please remember to carry out the following checks after installation. This will achieve complete customer satis- faction, and avoid unnecessary service calls.
  • Page 4 Supplied By www.heating spares.co Tel. 0161 620 6677...

  • Page 5: Technical Features And Dimensions

    A vertical extension and additional flue elbow may he fitted. If required, the boilers can also be fitted with a separate twin The Sime “SUPERIOR Ci EI” is a range of wall mounted cast flue kit [see section 3 for details].
  • Page 6 GENERAL DATA TABLE 3a - Nominal boiler ratings (2 minutes after lighting) for Superior 40 Ci EI MODE OUTPUT INPUT (N.C.V.) INPUT (G.C.V.) BURNER PRESSURE Btu/h Btu/h mbar inwg CENTRAL HEATING RANGE 30,000 10.0 11. 1 37,800 9. 1 31,000 10.3 11.4 38,900...
  • Page 7 TABLE 3d - Nominal boiler ratings (2 minutes after lighting) for Superior 80 Ci EI MODE OUTPUT INPUT (N.C.V.) INPUT (G.C.V.) BURNER PRESSURE Btu/h Btu/h mbar inwg CENTRAL HEATING RANGE 17.6 59,900 19.9 22. 1 75,200 18.2 62,000 20.5 22.8 77,500 18.8 64,000...

  • Page 8: General Requirements For Installation

    GENERAL REQUIREMENTS FOR INSTALLATION 2. 1 STATUTORY REQUIREMENTS bustion discharging from the terminal cannot re-enter the building, or any other adjacent building, through ventilators, GAS SAFETY [INSTALLATION AND USE REGULATIONS [as windows, doors, other sources of natural air infiltration, or for- amended].
  • Page 9 by a purpose designed guard. Terminal guards are available controls. from Quinnell, Barrett, and Quinnell, Old Kent Road, London. The fuse rating should be as per the original instructions. This State the model C2, [G.C. Part No 382946] connection should be readily accessible and be made adja- Where the terminal is fitted within 850 mm [34 in) of a pla- cent to the boiler.
  • Page 10 ALTERNATIVE METHODS OF FILLING A SEALED SYSTEM Fig. 3 priate to one of these methods. The system pressure must a range of 0 to 5 bar, or similar, is suitable. not be less than the static head of the system. A suitable expansion vessel must be fitted to the system.
  • Page 11 TYPICAL SYSTEM DESIGN, FULLY PUMPED, OPEN VENTED. Fig. 5 Supplied By www.heating spares.co Tel. 0161 620 6677...

  • Page 12: Installing The Boiler

    INSTALLING THE BOILER 3. 1 UNPACKING THE BOILER The standard appliance is supplied in two cardboard carton. In addition up to two extension duct kits may be used. If the appliance is to be installed without access to the outside wall, MOUNTING the wall liner will also be required.
  • Page 13 Telescopic flue A Elbow B Junction collar C Outer duct D Inner rubber sealing ring Neoprene gasket G Protective metal collar H Inner lip seal NOTE: the kit can be extended to a maximum measure of 580 mm horizontal. Fig. 8 3.5.
  • Page 14 Telescopic flue REAR FLUE OUTLET R.H. SIDE FLUE OUTLET L.H. SIDE FLUE OUTLET TABLE 8 - Maximum flue lengths (measured from appliance casing to outside wall face) Rear outlet (A) R.H. side outlet (B) L.H. side outlet (C) STANDARD FLUE KIT WITH 1 EXTENSION KIT 1,245 1, 1 70...
  • Page 15 – Remove the turret from the flue assembly. four screws provided. – From outside the building, slide the duct assembly into the – Refit the sealed chamber front panel. wall until the sealing ring forms a good seal against the outside wall.
  • Page 16 3.8.2 Schematic system wiring diagrams FULLY PUMPED SYSTEM USING TWO ZONE VALVES Fig. 14 Supplied By www.heating spares.co Tel. 0161 620 6677...
  • Page 17 FULLY PUMPED SYSTEM USING MID POSITION ZONE VALVE Fig. 15 Supplied By www.heating spares.co Tel. 0161 620 6677...

  • Page 18: Commissioning And Testing

    COMMISSIONING AND TESTING SIME SUPPORT THE BENCHMARK INITIATIVE maximum and a final check completed. – Turn off the system and drain for the final time. All relevant sections of the logbook must be filled in at the – Refill and vent the system completely.

  • Page 19: Routine Servicing Instructions

    ROUTINE SERVICING INSTRUCTIONS To ensure continued efficient operation of the appliance, it is FAN ASSEMBLY recommended that it is checked and serviced as necessary at regular intervals. – Disconnect the electrical connections to the fan. Note the The frequency of servicing will depend upon the particular position of the earth conductor.

  • Page 20: Fault Finding

    FAULT FINDING If an electrical fault occurs on the appliance the preliminary NOTE: Should it be found that the fuse has failed but no electrical system checks contained in the British Gas Multi- fault is indicated, a detailed continuity check [i.e. by discon- meter Instruction Booklet must be carried out first.
  • Page 21 FAULT FINDING 3) Turn ON external gas and electricity supplies. 4) Ensure there is 230 V at the permanent live “PHASE” on Before proceeding through this fault finding guide: the installation terminal block. 1) ensure all connections to the electronic circuit board 5) Ensure there is 230 V at the switched live “HEAT and the 12 way connector to the ignition device are cor- DEMAND”...

  • Page 22: Internal Wiring Diagrams

    WIRING DIAGRAM AND INTERNAL VIEW 7. 1 FUNCTIONAL FLOW WIRING DIAGRAM Phase Neutral Fuse F2A Ignition electrode Ionisation probe Control box Honeywell S4565CF H.L. stat Smoke pressure switch Outlet temperature sensor Potentiometer/on-off switch Ignition reset button and lockout indicator Fig. 18 Supplied By www.heating spares.co Tel.
  • Page 23 INTERNAL VIEW 9 Ignition electrode/ionisation probe 1 Igniter P.CB. 10 Cast-iron exchanger 2 Safety stat 105°C 11 Fan 3 Air pressure switch 12 On/Off switch - Potentiometer 4 Positive pressure test point 13 Lock-out button 5 Negative pressure test point 14 Gas valve 6 Thermistor 15 Main gas nozzle...

  • Page 24: Replacement Of Parts

    REPLACEMENT OF PARTS Before commencing any service operation, ISOLATE the CONTROL TEMPERATURE SENSOR mains electrical supply, and TURN OFF the gas supply at the main service cock. It is the law that any service work must be – Remove the casing by unscrewing the retaining screws at carried out by registered personnel [C.O.R.G.I.].
  • Page 25 box, taking note of their respective position. screws at bottom rear of the appliance and pulling the – Slide the burner forwards and at the same time feed the panel forwards, lifting it off the two pins at the top two two wires through the grommet in the sealed chamber.

  • Page 26: Exploded Views

    EXPLODED VIEWS 9. 1 COMBUSTION CIRCUIT 40 41 19 13 Fig. 22 Position Code Description Model Position Code Description Model 6266050 Sealed chamber rear panel 40-50-60 6229101 Smoke pressure switch bracket 6266052 Sealed chamber rear panel • 6225713 Air pressure switch 40-50 •...
  • Page 27 HYDRAULIC CIRCUIT 31 24 78 79 Fig. 22/a Position Code Description Model Position Code Description Model 6286102 Cast iron exchanger 6291400 Manifold flange 40-50-60 6291300 Flow manifold 40-50-60 68 A 6291401 Manifold flange 21 A 6291301 Flow manifold 6289723 Lower inlet pipe 6291320 Return manifold 40-50-60 6289722 Upper inlet pipe...

  • Page 28: User Instructions

    Turning clockwise increases the set point. A demand for heat from the external controls will: The Sime “Superior Ci EI” are a range of wall mounted cast – check the air pressure switch, iron boilers. They utilise a fully automatic ignition system –...
  • Page 29 – Turn on the gas supply. GENERAL INFORMATION – Turn the boiler control on, and to maximum. Check the boiler lights. 1.6. 1 Appliance overheat thermostat – Set the boiler control to the required temperature for the maximum boiler flow. Turning clockwise increases the set The appliance is fitted with a safety cutout thermostat.
  • Page 30 Supplied By www.heating spares.co Tel. 0161 620 6677...
  • Page 31 Supplied By www.heating spares.co Tel. 0161 620 6677...
  • Page 32 Hevac Limited South Ring West Business Park Muirfield Drive Tramore Road Naas Road Coak Dublin 12, Ireland Tel. 021 432 10 66 Tel. 419 19 19 Fax 021 432 10 68 Fax 458 48 06 Ulster Tubes LTD Furry Park Dufferin Road Santry Belfast BT3 9AA, Northern Ireland...

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