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TE Connectivity 1976330-1 Original Instructions Manual

Cordless electric power tool kit
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© 2014 TE Connectivity family of companies
All Rights Reserved
*Trademark
TE Connectivity, TE connectivity (logo), and TE (logo) are trademarks. Other logos, product, and/or company names may be trademarks of their respective owners.
(For Tooling Revisions C and Above)
SAFETY PRECAUTIONS
1. INTRODUCTION .................................................................................................................. 3
2. DESCRIPTION ..................................................................................................................... 4
2.1. Electrical Requirements .............................................................................................. 4
2.2. Functional Description (Figure 3) ................................................................................ 4
3. OPERATION ........................................................................................................................ 5
3.1. Crimping/Die/Splice Selection ..................................................................................... 5
3.2. Crimping Procedure .................................................................................................... 6
3.3. Crimp Inspection ......................................................................................................... 8
3.4. Finishing the Splice ..................................................................................................... 9
3.5. Battery Charging ....................................................................................................... 10
4. MAINTENANCE/INSPECTION .......................................................................................... 10
4.1. Daily Maintenance ..................................................................................................... 11
4.2. Periodic Visual Inspection ......................................................................................... 11
4.3. Lubrication ................................................................................................................. 11
5. TROUBLESHOOTING ....................................................................................................... 12
6. TOOL REPAIR ................................................................................................................... 12
7. REVISION SUMMARY ....................................................................................................... 12
TOOLING ASSISTANCE CENTER 1-800-722-1111
READ THIS FIRST! ............................................................. 2
This controlled document is subject to change.
For latest revision and Regional Customer Service,
visit our website at www.te.com.
Customer Manual
409-10104
Rev B
19 SEP 14
1 of 12

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Summary of Contents for TE Connectivity 1976330-1

  • Page 1: Table Of Contents

    1 of 12 For latest revision and Regional Customer Service, All Rights Reserved *Trademark visit our website at www.te.com. TE Connectivity, TE connectivity (logo), and TE (logo) are trademarks. Other logos, product, and/or company names may be trademarks of their respective owners.
  • Page 2 409-10104 SAFETY PRECAUTIONS — AVOID INJURY Safeguards are designed into this application equipment to protect operators and maintenance personnel from most hazards during equipment operation. However, certain safety precautions must be taken by the operator and repair personnel to avoid personal injury, as well as damage to the equipment. For best results, application equipment must be operated in a dry, dust-free environment.

  • Page 3: Introduction

    Figure 1 1. INTRODUCTION This manual covers the operation and maintenance of Cordless Electric Power Tool Kit 1976330-1, which is used to apply COPALUM* Splices to solid-conductor wire. See Figure 1. Read this manual carefully before attempting to operate the tool for the first time. The performance of the tool depends largely on the intelligent use of the information contained in this manual.

  • Page 4: Description

    Figure 2 2. DESCRIPTION Cordless Electric Power Tool Kit 1976330-1 is a portable hand tool kit featuring an integral die set with two crimping chambers. (Refer to Figure 3.) These crimp chambers allow the tool operator to splice a wide variety of wire sizes and combinations without having to repeatedly remove and replace die sets.

  • Page 5: Operation

    409-10104 The unit is equipped with a special brake which stops the forward motion of the dies when the control button is released. The crimping head can be rotated 330° in order to gain better access to tight corners and other difficult working conditions.

  • Page 6: Crimping Procedure

    409-10104 WIRE COMBINATION BY SIZE (AWG) AND COMPOSITION● SPLICE SIZE, COLOR COLOR CODE Aluminum (AL) Copper (CU) CODE, AND KIT PART ON DIES NUMBER No. 12 No. 10 No. 14 No. 12 No. 8 (RED) 608501-1 No. 6 (BLUE) BLUE 608502-1 NOTE: ●Solid wires ONLY.
  • Page 7 409-10104 Figure 5 3. Strip each wire to the proper length as indicated in Figure 6. When stripping the wires, do NOT nick or cut the conductors. If a conductor is damaged, cut the wire and strip it again. NOTE: Not to Scale. 25.4 [1.00] Min.

  • Page 8: Crimp Inspection

    409-10104 Figure 7 3.3. Crimp Inspection 1. Refer to Figure 8 and check each splice for the following: a. Crimp centered in splice. b. Splice size stamped on splice agrees with wire combination shown in Figure 4. c. Die proof mark present on underside of splice (- for No.8 dies, = for No.6 dies). d.

  • Page 9: Finishing The Splice

    409-10104 If the splice still does not meet the gage test, the tool must be returned to TE for service. Refer to Page 2 of this manual for details. Color Dot Code Secondary Crimp Gage Splice Figure 9 3.4. Finishing the Splice 1.

  • Page 10: Battery Charging

    Through TE test laboratories and the inspection of production assembly, the procedures described herein have been established to ensure the quality and reliability of Cordless Electric Power Tool 1976330-1. 10 of 12 Rev B...

  • Page 11: Daily Maintenance

    409-10104 4.1. Daily Maintenance Although the cordless electric power tool was designed for minimum upkeep. It is recommended that each operator of the tool be made aware of - and made responsible for - the following steps of daily maintenance: 1.

  • Page 12: Troubleshooting

    409-10104 5. TROUBLESHOOTING 1. Constant flashing of the red LED or an audible alert. See Figure 14. If the failure cannot be solved through the action recommended in Figure 15 contact the Tooling Assistance Center. 2. If the tool loses oil, contact the Tooling Assistance Center. Do not open the tool or damage the seal of the tool 3.

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