Emerson Rosemount 396PVP Instruction Manual
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Emerson Rosemount 396PVP Instruction Manual

Emerson Rosemount 396PVP Instruction Manual

Ph/orp sensors
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Instruction Manual
LIQ-MAN-396P-396PVP
Rev. E
March 2017
Rosemount 396P/396PVP
pH/ORP Sensors

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Summary of Contents for Emerson Rosemount 396PVP

  • Page 1 Instruction Manual LIQ-MAN-396P-396PVP Rev. E March 2017 Rosemount 396P/396PVP pH/ORP Sensors...
  • Page 2 hasgkas...
  • Page 3 • Read all instructions prior to installing, operating, and servicing the product. • If you do not understand any of the instructions, contact your Emerson representative for clar- ification. • Follow all warnings, cautions, and instructions marked on and supplied with the product.
  • Page 4 Manual updated with SMART sensor information. 08/2013 Wiring diagrams updated. 12/2014 Included new EC Declaration. 07/2016 Added EC Declaration of Conformity, Added FM Installation Drawing, Added Hazardous Location Approvals, Updated Ordering Information. 03/2017 Updated Ordering Information, Address and Emerson logo.

  • Page 5: Table Of Contents

    Instruction Manual Table of Contents LIQ-MAN-396P-396PVP March 2017 Contents Section 1: Description and Specifications Features and Applications ..................1 Product Certifications ..................2 Ordering Information...................3 Section 2: Installation Unpacking and Inspection ...................7 Mounting......................7 Section 3: Wiring General ......................13 Section 4: Start-Up and Calibration Rosemount 396P and 396PVP pH Sensors............35 Rosemount 396P and 396PVP ORP Sensors............36 Section 5: Maintenance...
  • Page 6 Table of Contents Instruction Manual March 2017 LIQ-MAN-396P-396PVP Table of Contents...

  • Page 7: Section 1: Description And Specifications

    Instruction Manual Section 1: Description and Specifications LIQ-MAN-396P-396PVP March 2017 Section 1: Description and Specifications Specifications - General Measurements and Ranges: pH*: 0-14 / ORP: -1500 to 1500 mv Available pH ACCUGLASS Types: GPLR hemi or flat glass Wetted Materials: Titanium, Polypropylene, EPDM, glass; platinum (ORP only) Process Connection: 1 in.

  • Page 8: Product Certifications

    Section 1: Description and Specifications Instruction Manual March 2017 LIQ-MAN-396P-396PVP Product Certifications See online certificates for more details See online certificates for more details. IECEx Sensors without preamp (pH and ORP) – Ex ia IIC T4 Ga (-20 °C ≤ Ta ≤ +60 °C) Sensors with SMART preamp (pH only) –...

  • Page 9: Ordering Information

    15 ft or 25 ft cable lengths. Automatic temper- ature compensation, Pt 100 or 3K Balco, is standard with the Rosemount 396P. The Rosemount 396PVP Sensor has similar features to the Rosemount 396P. However, the Rosemount 396PVP is offered with the Variopol (VP) connector and uses a Rosemount 396PVP with Variopol mating VP cable (purchased separately).
  • Page 10 Section 1: Description and Specifications Instruction Manual March 2017 LIQ-MAN-396P-396PVP Table 1-1. Rosemount 396P Ordering Information Model Sensor Type 396P pH/ORP Sensor Preamplifier/Cable With Integral Preamplifier and 25 ft (7.6m) Cable Without Integral Preampflier and 15 ft (4.6m) Cable Measuring Electrode Type pH - GPLR Glass pH - GPLR Flat Glass Transmitter/TC Compatibility...
  • Page 11 Instruction Manual Section 1: Description and Specifications LIQ-MAN-396P-396PVP March 2017 Accessories Table 1-3. Accessories Information Connector cable, VP8 (required for all first time installations of VP sensors) 24281-00 15 ft. (4.6m) VP8 cable 24281-01 25 ft. (7.6m) VP8 cable 24281-03 50ft (15.2m) VP8 Cable 24281-04 100ft (30.5m) VP8 Cable...
  • Page 12 Section 1: Description and Specifications Instruction Manual March 2017 LIQ-MAN-396P-396PVP Description and Specifications...

  • Page 13: Section 2: Installation

    Instruction Manual Section 2: Installation LIQ-MAN-396P-396PVP March 2017 Section 2: Installation Unpacking and Inspection Inspect the outside of the carton for any damage. If damage is detected, contact the carrier immediately. Inspect the hardware. Make sure all the items in the packing list are present and in good condition.
  • Page 14 Section 2: Installation Instruction Manual March 2017 LIQ-MAN-396P-396PVP 2.2.1 Flow Through and Insertion Mounting Rosemount 396P and 396PVP Sensors have a 1-inch MNPT process connection at the front of the sensor for mounting into a 1-1/2 inch tee or the process pipes. See Figure 2-2 through Figure 2-7 for instal lation configurations.
  • Page 15 Sensors Instruction Manual Section 2: Installation LIQ-MAN-396P-396PVP March 2017 Figure 2-2. Flow-Through Tee with Adapter (PN 915240-xx*) MILLIMETER INCH Process Connection Threads 3/4 inch 1 inch 1-1/2 inch Figure 2-3. Flow-Through and Insertion Installations 1-1/2” X 1” 1-1/2” X 1” STRAIGHT Reducing Reducing...
  • Page 16 Section 2: Installation Instruction Manual March 2017 LIQ-MAN-396P-396PVP Not for use with Rosemount Figure 2-4. Rosemount 396P with Insertion Mounting Adapter (PN 23242-02). 396PVP. Mounting adapter allows for sensor removal without twisting or disconnecting interconnecting cable for ease of maintenance. DWG.
  • Page 17 Instruction Manual Section 2: Installation LIQ-MAN-396P-396PVP March 2017 Figure 2-6. Submersion Installations DWG. NO. REV. 40396P03 Handrail Mounting Assembly PN 11275-01 WHEN INCH AND METRIC DIMS ARE GIVEN MILLIMETER INCH DWG. NO. REV. 40396P04 Installation...
  • Page 18 Section 2: Installation Instruction Manual March 2017 LIQ-MAN-396P-396PVP Figure 2-7. Jet Spray Cleaner PN 12707-00 Installation...

  • Page 19: Section 3: Wiring

    Instruction Manual Section 3: Wiring LIQ-MAN-396P-396PVP March 2017 Section 3: Wiring General Figures in this section provide guidelines for wiring the Rosemount 396P/396PVP sensor to various transmitters. To determine which wiring guideline to use, locate the model number of the sensor to be installed.
  • Page 20 Section 3: Wiring Instruction Manual March 2017 LIQ-MAN-396P-396PVP NOTE For additional wiring information on this product, including sensor combinations not shown here, please refer to our Wiring Diagrams website Figure 3-1. Wiring for 396P-01 (Gray Cable) Figure 3-2. Wiring for 396P-01 (Blue Cable) and 54e and 54e pH/ORP pH/ORP Figure 3-3.
  • Page 21 Instruction Manual Section 3: Wiring LIQ-MAN-396P-396PVP March 2017 Figure 3-5. Wiring for 396PVP (Gray Cable) Figure 3-6. Wiring for 396PVP (Blue Cable) and 54e and 54e pH/ORP pH/ORP Figure 3-7. Wiring for 396P-01 and 1055 Wiring...
  • Page 22 Section 3: Wiring Instruction Manual March 2017 LIQ-MAN-396P-396PVP Figure 3-8. Wiring for 396P-02 and 1055 Figure 3-9. Wiring for 396PVP and 1055 Figure 3-10. Wiring for Dual 396P-01 and 1055 Wiring...
  • Page 23 Instruction Manual Section 3: Wiring LIQ-MAN-396P-396PVP March 2017 Figure 3-11. Wiring for Dual 396P-02 and 1055 Figure 3-12. Wiring for Dual 396PVP and 1055 Wiring...
  • Page 24 Section 3: Wiring Instruction Manual March 2017 LIQ-MAN-396P-396PVP Figure 3-13. Wiring for 396P-01 (Gray Cable) and Figure 3-14. Wiring for 396P-01 (Blue Cable) and 1056/56 1056/56 Figure 3-15. Wiring for 396P-02 (Gray Cable) and Figure 3-16. Wiring for 396P-02 (Blue Cable) and 1056/56 1056/56 Wiring...
  • Page 25 Instruction Manual Section 3: Wiring LIQ-MAN-396P-396PVP March 2017 Figure 3-17. Wiring for 396PVP (Gray Cable) and Figure 3-18. Wiring for 396P-01 (Blue Cable) and 1056/56 1056/56 Figure 3-19. Wiring for 396VP-70 (Blue Cable) and 1056/1057/56 Wiring...
  • Page 26 Section 3: Wiring Instruction Manual March 2017 LIQ-MAN-396P-396PVP Figure 3-20. Wiring for 396P-01 (Gray Cable) and Figure 3-21. Wiring for 396P-01 (Blue Cable) and 1057 1057 Figure 3-22. Wiring for 396P-02 (Gray Cable) and Figure 3-23. Wiring for 396P-02 (Blue Cable) and 1057 1057 Wiring...
  • Page 27 Instruction Manual Section 3: Wiring LIQ-MAN-396P-396PVP March 2017 Figure 3-24. Wiring for 396PVP (Gray Cable) and Figure 3-25. Wiring for 396PVP (Blue Cable) and 1057 1057 Figure 3-26. Wiring for 396P-01 and 1066 Wiring...
  • Page 28 Section 3: Wiring Instruction Manual March 2017 LIQ-MAN-396P-396PVP Figure 3-27. Wiring for 396P-01 (Blue Cable) and 1066 Figure 3-28. Wiring for 396P-02 and 1066 Wiring...
  • Page 29 Instruction Manual Section 3: Wiring LIQ-MAN-396P-396PVP March 2017 Figure 3-29. Wiring for 396P-02 (Blue Cable) and 1066 Figure 3-30. Wiring for 396PVP and 1066 Wiring...
  • Page 30 Section 3: Wiring Instruction Manual March 2017 LIQ-MAN-396P-396PVP Figure 3-31. Wiring for 396PVP (Blue Cable) and 1066 Figure 3-32. Wiring for 396PVP-70 (Blue Cable) and 1066 Wiring...
  • Page 31 Instruction Manual Section 3: Wiring LIQ-MAN-396P-396PVP March 2017 Figure 3-33. Wiring for 396P-01 (Gray Cable) and Figure 3-34. Wiring for 396P-01 (Blue Cable) and 5081-P-HT 5081-P-HT Figure 3-35. Wiring for 396P-02 (Gray Cable) and Figure 3-36. Wiring for 396P-02 (Blue Cable) and 5081-P-HT 5081-P-HT Wiring...
  • Page 32 Section 3: Wiring Instruction Manual March 2017 LIQ-MAN-396P-396PVP Figure 3-37. Wiring for 396PVP (Gray Cable) and Figure 3-38. Wiring for 396PVP (Blue Cable) and 5081-P-HT 5081-P-HT Figure 3-39. Wiring for 396PVP-70 (Gray Cable) Figure 3-40. Wiring for 396PVP-70 (Gray Cable) and 5081 and 6081 Wiring...
  • Page 33 Instruction Manual Section 3: Wiring LIQ-MAN-396P-396PVP March 2017 Figure 3-41. Wiring for 396P-01 (Gray Cable) and 6081 Figure 3-42. Wiring for 396P-01 (Gray Cable) and 6081 Wiring...
  • Page 34 Section 3: Wiring Instruction Manual March 2017 LIQ-MAN-396P-396PVP Figure 3-43. Wiring for 396P-02 (Gray Cable) and 6081 Figure 3-44. Wiring for 396P-02 (Blue Cable) and 6081 Wiring...
  • Page 35 Instruction Manual Section 3: Wiring LIQ-MAN-396P-396PVP March 2017 Figure 3-45. Wiring for 396PVP (Gray Cable) and 6081 Figure 3-46. Wiring for 396PVP (Blue Cable) and 6081 Wiring...
  • Page 36 Section 3: Wiring Instruction Manual March 2017 LIQ-MAN-396P-396PVP Figure 3-47. Wiring for 396P-01 (Gray Cable) Figure 3-48. Wiring for 396P-01 (Blue Cable) and Xmt and Xmt Figure 3-49. Wiring for 396P-02 (Gray Cable) Figure 3-50. Wiring for 396P-02 (Blue Cable) and Xmt and Xmt Wiring...
  • Page 37 Instruction Manual Section 3: Wiring LIQ-MAN-396P-396PVP March 2017 Figure 3-51. Wiring for 396PVP (Gray Cable) Figure 3-52. Wiring for 396PVP (Blue Cable) and Xmt and Xmt Figure 3-53. Wiring Details for 396PVP or 396P-02-55 Figure 3-54. Wiring Details for 396PVP or 396P-02-50 with Mating Variopol Cable for use with 81 with Mating Variopol Cable for use with 1181 Wiring...
  • Page 38 Section 3: Wiring Instruction Manual March 2017 LIQ-MAN-396P-396PVP Figure 3-55. Wiring Details for 396PVP or 396P-02-54 with Mating Variopol Cable for use with 2081 Figure 3-56. Wiring Details for 396PVP or 396P-02-55 Figure 3-57. Wiring Details for 396PVP or 396P-02-50 with Mating Variopol Cable for use with Remote with Mating Variopol Cable for use with Remote Junction Box (PN 23309-03) to 1181...
  • Page 39 Instruction Manual Section 3: Wiring LIQ-MAN-396P-396PVP March 2017 Figure 3-58. Wiring Details for 396PVP or 396P-02-54 Figure 3-59. Wiring Details for 396PVP or 396P-02-54 with Mating Variopol Cable for use with 1054A/B & with Mating Variopol Cable for use with 1054 2054 Wiring...
  • Page 40 Section 3: Wiring Instruction Manual March 2017 LIQ-MAN-396P-396PVP Wiring...

  • Page 41: Section 4: Start-Up And Calibration

    Instruction Manual Section 4: Start-Up & Calibration LIQ-MAN-396P-396PVP March 2017 Section 4: Start-Up and Calibration Rosemount 396P and 396PVP pH Sensors 4.1.1 Sensor preparation Shake down the sensor to remove any air bubbles that may be present at the tip of the pH glass bulb.

  • Page 42: Rosemount 396P And 396Pvp Orp Sensors

    Section 4: Start-Up & Calibration Instruction Manual March 2017 LIQ-MAN-396P-396PVP 2. Measure and record the pH of the process solution sample with another temperature compensated, calibrated pH instrument. For best results, standardization should be performed at the process temperature. 3. Adjust the analyzer/transmitter value to the standardized value. Rosemount 396P and 396PVP ORP Sensors 4.2.1 Sensor preparation...

  • Page 43: Section 5: Maintenance

    Instruction Manual Section 5: Maintenance LIQ-MAN-396P-396PVP March 2017 Section 5: Maintenance General Information The Rosemount 396P and 396PVP Sensors require minimum maintenance. The sensor should be kept clean and free of debris and sediment at all times. The frequency of cleaning by wiping or brushing with a soft cloth or brush is determined by the nature of the solution being meas- ured.

  • Page 44: Rosemount 396P And 396Pvp Orp Sensors

    Section 5: Maintenance Instruction Manual March 2017 LIQ-MAN-396P-396PVP NOTE: Erroneous pH results may result immedi ately after acid soak, due to reference junction potential build-up. Replace the sensor if cleaning does not restore sensor operation. TABLE 5-1. Ro and R1 Values for Temperature Compensation Elements Temperature Compensation Element 2934...
  • Page 45 Instruction Manual Section 5: Maintenance LIQ-MAN-396P-396PVP March 2017 solution (ferric/ferrous ammonium sulfate) will produce a nominal ORP of 476 +20 mV at 25°C when used with a saturated KCl/AgCl reference electrode and platinum measuring electrode. Some tolerance in mV values is to be expected due to the rather large liquid reference junction potentials which can arise when measuring this strongly acidic and concentrated solution.
  • Page 46 Section 5: Maintenance Instruction Manual March 2017 LIQ-MAN-396P-396PVP Maintenance...

  • Page 47: Section 6: Diagnostics And Troubleshooting

    Instruction Manual Section 6: Diagnostics & Troubleshooting LIQ-MAN-396P-396PVP March 2017 Section 6: Diagnostics and Troubleshooting 54e/56/1056/1057/1066/3081/4081/5081/XMT Diagnostics and Troubleshooting Many Rosemount Instruments and Transmitters automatically search for fault conditions that would cause an error in the measured pH value. Refer to the applicable Instruction Manual for a complete description of the transmitter’s fault conditions.

  • Page 48: Troubleshooting Without Advanced Diagnostics

    Section 6: Diagnostics & Troubleshooting Instruction Manual March 2017 LIQ-MAN-396P-396PVP Troubleshooting without Advanced Diagnostics Table 6-2, below, lists common problems, causes and remedies typically encountered in process measurement. TABLE 6-2. Troubleshooting without Advanced Diagnostics Problem Probable Cause Remedy Meter reads off scale. (Display Defective preamplifier Replace preamplifier (for code 02 reads overrange).
  • Page 49 Instruction Manual Section 6: Diagnostics & Troubleshooting LIQ-MAN-396P-396PVP March 2017 TABLE 6-3. Rosemount 396P and 396PVP pH/ORP Replacement Parts and Accessories DESCRIPTION QUANTITY 11275-01 Sensor Handrail Mounting Assembly 2002011 Flow Cell, CPVC, 1 inch FNPT 23242-02 Mounting Adapter, Insertion, 1¼-inch MNPT (304 S.S.) X 1” FNPT (PEEK) 23646-01 Cable, Extension (Prepped) for Models 54, 81, 3081, 4081, and 5081 23555-00...

  • Page 50: Ec Declaration Of Conformity

    EC Declaration of Conformity Instruction Manual March 2017 LIQ-MAN-396P-396PVP Note: Please see website for most recent Declaration. EC Declaration of Conformity...
  • Page 51 Instruction Manual EC Declaration of Conformity LIQ-MAN-396P-396PVP March 2017 EC Declaration of Conformity...

  • Page 52: Intrisicallly Safe Sensor Installation - Fm

    FM Installation Instruction Manual March 2017 LIQ-MAN-396P-396PVP Intrisicallly Safe Sensor Installation Drawing - FM FM Installation...

  • Page 53: Section 7: Return Of Material

    Instruction Manual Section 7: Return of Material LIQ-MAN-396P-396PVP March 2017 Section 7: Return of Material General For all repair or warranty inquires, please contact our Customer Care department. Return of Material...
  • Page 54 ©2017 Emerson. All rights reserved. Emerson The Emerson logo is a trademark and service mark of Emerson Electric Co. Rosemount is a mark of 8200 Market Blvd. one of the Emerson family of companies. All other marks are the property of their respective Chanhassen, MN 55317, owners.

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