1. Manuals
  2. Brands
  3. Emerson Manuals
  4. Security Sensors
  5. Rosemount 396P
  6. Instruction manual

Emerson Rosemount Analytical 396P Instruction Manual

Tuph combination ph/orp sensors
Hide thumbs Also See for Rosemount Analytical 396P:
Table of Contents

Advertisement

Quick Links

Download this manual
396P + 396PVP Sensors Instruction Manual
LIQ_MAN_396P_396PVP
August 2013
TUpH Combination pH/ORP Sensors
396P and 396PVP
Get other manuals https://www.bkmanuals.com

Advertisement

Table of Contents
loading

Related Manuals for Emerson Rosemount Analytical 396P

Summary of Contents for Emerson Rosemount Analytical 396P

  • Page 1 396P + 396PVP Sensors Instruction Manual LIQ_MAN_396P_396PVP August 2013 TUpH Combination pH/ORP Sensors 396P and 396PVP Get other manuals https://www.bkmanuals.com...
  • Page 2 This page left blank intentionally Get other manuals https://www.bkmanuals.com...
  • Page 3 • Read all instructions prior to installing, operating, and servicing the product. • If you do not understand any of the instructions, contact your Emerson Process Management representative for clarification. • Follow all warnings, cautions, and instructions marked on and supplied with the product.
  • Page 4 CAUTION: SENSOR/PROCESS APPLICATION COMPATIBILITY The wetted sensor materials may not be compatible with process composition and operating conditions. Application compatibility is entirely the responsibility of the user. CAUTION: SENSOR/PROCESS APPLICATION COMPATIBILITY The wetted sensor materials may not be compatible with process composition and operating conditions. Application compatibility is entirely the responsibility of the user.

  • Page 5: Table Of Contents

    396P + 396PVP Sensors Instruction Manual Table of Contents LIQ_MAN_396P_396PVP August 2013 Contents Section 1: Description and Specifications Features and Applications ..................1 Specifications-General ...................3 Ordering Information .....................4 Section 2: Installation Unpacking and Inspection..................7 Mounting.......................7 Section 3: 396P-01 Wiring General .......................13 Section 4: 396P-02 &...
  • Page 6 Table of Contents 396P + 396PVP Sensors Instruction Manual August 2013 LIQ_MAN_396P_396PVP This page left blank intentionally Table of Contents Get other manuals https://www.bkmanuals.com...

  • Page 7: Section 1: Description And Specifications

    396P + 396PVP Sensors Instruction Manual Section 1: Description and Specifications LIQ_MAN_396P_396PVP August 2013 Section 1: Description and Specifications Features and Applications TUpH ™ pH/ORP-sensors are now offered with SMART capabilities. SMART option becomes enabled when used with the 1056, 1057, 1066, and 56 Analyzers and on 6081P wireless trans- mitter.
  • Page 8 Section 1: Description and Specifications 396P + 396PVP Sensors Instruction Manual August 2013 LIQ_MAN_396P_396PVP FIGURE 1-1. Cross Section Diagram of the TUpH Reference Technology. All TUpH sensors are designed with a large area reference junction, helical reference pathway, and an AccuGlass pH glass bulb. This sensor technology ensures superior performance while only requiring minimal maintenance.

  • Page 9: Specifications-General

    396P + 396PVP Sensors Instruction Manual Section 1: Description and Specifications LIQ_MAN_396P_396PVP August 2013 The 396P and 396PVP sensors are available in two configurations: the standard shrouded tip, in which the pH glass is completely recessed within the reference junction for abrasive or rough applications, and the optional slotted tip with a partially exposed pH glass for viscous or low flow applications.

  • Page 10: Ordering Information

    Section 1: Description and Specifications 396P + 396PVP Sensors Instruction Manual August 2013 LIQ_MAN_396P_396PVP Integral Cable 396P: Code 01 - 25 ft; Code 02 - 15 ft coaxial / 396PVP: none - must use mating VP cable Preamplifier Options: Remote or Integral SMART preamplifier Weight/Shipping Weight: 0.45 kg/0.9 kg (1 lb/2 lb) Weight/Shipping Weight: 0.45 kg/0.9 kg (1 lb/ *Percent Linearity...
  • Page 11 396P + 396PVP Sensors Instruction Manual Section 1: Description and Specifications LIQ_MAN_396P_396PVP August 2013 The 396PVP Sensor has similar features to the 396P. However, the 396PVP is offered with the Variopol (VP) connector and uses a mating VP cable (purchased separately). A Variopol cable is required for all new installations.
  • Page 12 Section 1: Description and Specifications 396P + 396PVP Sensors Instruction Manual August 2013 LIQ_MAN_396P_396PVP Accessories Connector cable, VP8 (required for all first time installations of VP sensors) 24281-00 15 ft. (4.6m) VP8 cable 24281-01 25 ft. (7.6m) VP8 cable 24281-03 50ft (15.2m) VP8 Cable 24281-04 100ft (30.5m) VP8 Cable...

  • Page 13: Section 2: Installation

    396P + 396PVP Sensors Instruction Manual Section 2: Installation LIQ_MAN_396P_396PVP August 2013 Section 2: Installation Unpacking and Inspection Inspect the outside of the carton for any damage. If damage is detected, contact the carrier immediately. Inspect the hardware. Make sure all the items in the packing list are present and in good condition.
  • Page 14 Section 2: Installation 396P + 396PVP Sensors Instruction Manual August 2013 LIQ_MAN_396P_396PVP 2.2.1 Flow Through and Insertion Mounting 396P and 396PVP Sensors have a 1-inch MNPT process connection at the front of the sensor for mounting into a 1-1/2 inch tee or the process pipes. See Figure 2-2 through Figure 2-7 for instal- lation configurations.
  • Page 15 396P + 396PVP Sensors Instruction Manual Section 2: Installation LIQ_MAN_396P_396PVP August 2013 Figure 2-2. Flow-Through Tee with Adapter (PN 915240-xx*) MILLIMETER INCH process Connection Threads 3/4 inch 1 inch 1-1/2 inch Figure 2-3. Flow-Through and Insertion Installations 1-1/2” x 1” 1-1/2”...
  • Page 16 Section 2: Installation 396P + 396PVP Sensors Instruction Manual August 2013 LIQ_MAN_396P_396PVP Figure 2-4. 396P with Insertion Mounting Adapter (PN 23242-02). Not for use with 396PVP. Mounting adapter allows for sensor removal without twisting or disconnecting interconnecting cable for ease of maintenance. DWG.
  • Page 17 396P + 396PVP Sensors Instruction Manual Section 2: Installation LIQ_MAN_396P_396PVP August 2013 Figure 2-6. Submersion Installations DWG. NO. REV. 40396P03 Handrail Mounting assembly pN 11275-01 wHEN INCH aND METRIC DIMs aRE gIVEN MILLIMETER INCH DWG. NO. REV. 40396P04 Installation Get other manuals https://www.bkmanuals.com...
  • Page 18 Section 2: Installation 396P + 396PVP Sensors Instruction Manual August 2013 LIQ_MAN_396P_396PVP Figure 2-7. Spray Wash Assembly PN 4091-00 Installation Get other manuals https://www.bkmanuals.com...

  • Page 19: Section 3: 396P-01 Wiring

    396P + 396PVP Sensors Instruction Manual Section 3: Wiring LIQ_MAN_396P_396PVP August 2013 Section 3: Wiring General Figures in this section provide the guidelines for wiring the 396P-01 sensor to various Analyzer/Transmitter instruments. To determine which wiring guideline to use, locate the model number of the sensor to be installed. 1.
  • Page 20 Section 3: Wiring 396P + 396PVP Sensors Instruction Manual August 2013 LIQ_MAN_396P_396PVP NOTE For additional wiring information on this product, including sensor combinations not shown here, please refer to either our online wiring programs or the Manual DVD enclosed with each product. 1056, 1057, 56, 5081, 6081, 54e, and XMT : http://www3.emersonprocess.com/raihome/sp/liquid/wiring/XMT/ 1066 and sensors with SMART preamps:...
  • Page 21 396P + 396PVP Sensors Instruction Manual Section 3: Wiring LIQ_MAN_396P_396PVP August 2013 Figure 3-5. Wiring for 396PVP (Gray Cable) Figure 3-6. Wiring for 396PVP (Blue Cable) and 54e and 54e pH/ORP pH/ORP Figure 3-7. Wiring for 396P-01 and 1055 Wiring Get other manuals https://www.bkmanuals.com...
  • Page 22 Section 3: Wiring 396P + 396PVP Sensors Instruction Manual August 2013 LIQ_MAN_396P_396PVP Figure 3-8. Wiring for 396P-02 and 1055 Figure 3-9. Wiring for 396PVP and 1055 Figure 3-10. Wiring for Dual 396P-01 and 1055 Wiring Get other manuals https://www.bkmanuals.com...
  • Page 23 396P + 396PVP Sensors Instruction Manual Section 3: Wiring LIQ_MAN_396P_396PVP August 2013 Figure 3-11. Wiring for Dual 396P-02 and 1055 Figure 3-12. Wiring for Dual 396PVP and 1055 Wiring Get other manuals https://www.bkmanuals.com...
  • Page 24 Section 3: Wiring 396P + 396PVP Sensors Instruction Manual August 2013 LIQ_MAN_396P_396PVP Figure 3-13. Wiring for 396P-01 (Gray Cable) and Figure 3-14. Wiring for 396P-01 (Blue Cable) and 1056/56 1056/56 Figure 3-15. Wiring for 396P-02 (Gray Cable) and Figure 3-16. Wiring for 396P-02 (Blue Cable) and 1056/56 1056/56 Wiring...
  • Page 25 396P + 396PVP Sensors Instruction Manual Section 3: Wiring LIQ_MAN_396P_396PVP August 2013 Figure 3-17. Wiring for 396PVP (Gray Cable) and Figure 3-18. Wiring for 396P-01 (Blue Cable) and 1056/56 1056/56 Figure 3-19. Wiring for 396VP-70 (Blue Cable) and 1056/1057/56 Wiring Get other manuals https://www.bkmanuals.com...
  • Page 26 Section 3: Wiring 396P + 396PVP Sensors Instruction Manual August 2013 LIQ_MAN_396P_396PVP Figure 3-20. Wiring for 396P-01 (Gray Cable) and Figure 3-21. Wiring for 396P-01 (Blue Cable) and 1057 1057 Figure 3-22. Wiring for 396P-02 (Gray Cable) and Figure 3-23. Wiring for 396P-02 (Blue Cable) and 1057 1057 Wiring...
  • Page 27 396P + 396PVP Sensors Instruction Manual Section 3: 3Wiring LIQ_MAN_396P_396PVP August 2013 Figure 3-24. Wiring for 396PVP (Gray Cable) and Figure 3-25. Wiring for 396PVP (Blue Cable) and 1057 1057 Figure 3-26. Wiring for 396P-01 and 1066 Wiring Get other manuals https://www.bkmanuals.com...
  • Page 28 Section 3: Wiring 396P + 396PVP Sensors Instruction Manual August 2013 LIQ_MAN_396P_396PVP Figure 3-27. Wiring for 396P-01 (Blue Cable) and 1066 Figure 3-28. Wiring for 396P-02 and 1066 Wiring Get other manuals https://www.bkmanuals.com...
  • Page 29 396P + 396PVP Sensors Instruction Manual Section 3: Wiring LIQ_MAN_396P_396PVP August 2013 Figure 3-29. Wiring for 396P-02 (Blue Cable) and 1066 Figure 3-30. Wiring for 396PVP and 1066 Wiring Get other manuals https://www.bkmanuals.com...
  • Page 30 Section 3: Wiring 396P + 396PVP Sensors Instruction Manual August 2013 LIQ_MAN_396P_396PVP Figure 3-31. Wiring for 396PVP (Blue Cable) and 1066 Figure 3-32. Wiring for 396PVP-70 (Blue Cable) and 1066 Wiring Get other manuals https://www.bkmanuals.com...
  • Page 31 396P + 396PVP Sensors Instruction Manual Section 3: Wiring LIQ_MAN_396P_396PVP August 2013 Figure 3-33. Wiring for 396P-01 (Gray Cable) and Figure 3-34. Wiring for 396P-01 (Blue Cable) and 5081-P-HT 5081-P-HT Figure 3-35. Wiring for 396P-02 (Gray Cable) and Figure 3-36. Wiring for 396P-02 (Blue Cable) and 5081-P-HT 5081-P-HT Wiring...
  • Page 32 Section 3: Wiring 396P + 396PVP Sensors Instruction Manual August 2013 LIQ_MAN_396P_396PVP Figure 3-37. Wiring for 396PVP (Gray Cable) and Figure 3-38. Wiring for 396PVP (Blue Cable) and 5081-P-HT 5081-P-HT Figure 3-39. Wiring for 396PVP-70 (Gray Cable) and Figure 3-40. Wiring for 396PVP-70 (Gray Cable) 5081 and 6081 Wiring...
  • Page 33 396P + 396PVP Sensors Instruction Manual Section 3: Wiring LIQ_MAN_396P_396PVP August 2013 Figure 3-41. Wiring for 396P-01 (Gray Cable) and 6081 Figure 3-42. Wiring for 396P-01 (Gray Cable) and 6081 Wiring Get other manuals https://www.bkmanuals.com...
  • Page 34 Section 3: Wiring 396P + 396PVP Sensors Instruction Manual August 2013 LIQ_MAN_396P_396PVP Figure 3-43. Wiring for 396P-02 (Gray Cable) and 6081 Figure 3-44. Wiring for 396P-02 (Blue Cable) and 6081 Wiring Get other manuals https://www.bkmanuals.com...
  • Page 35 396P + 396PVP Sensors Instruction Manual Section 3: Wiring LIQ_MAN_396P_396PVP August 2013 Figure 3-45. Wiring for 396PVP (Gray Cable) and 6081 Figure 3-46. Wiring for 396PVP (Blue Cable) and 6081 Wiring Get other manuals https://www.bkmanuals.com...
  • Page 36 Section 3: Wiring 396P + 396PVP Sensors Instruction Manual August 2013 LIQ_MAN_396P_396PVP Figure 3-47. Wiring for 396P-01 (Gray Cable) Figure 3-48. Wiring for 396P-01 (Blue Cable) and Xmt and Xmt Figure 3-49. Wiring for 396P-02 (Gray Cable) Figure 3-50. Wiring for 396P-02 (Blue Cable) and Xmt and Xmt Wiring...
  • Page 37 396P + 396PVP Sensors Instruction Manual Section 3: Wiring LIQ_MAN_396P_396PVP August 2013 Figure 3-51. Wiring for 396PVP (Gray Cable) Figure 3-52. Wiring for 396PVP (Blue Cable) and Xmt and Xmt Figure 3-53. Wiring Details for 396PVP or 396P-02-55 Figure 3-54. Wiring Details for 396PVP or 396P-02-50 with Mating Variopol Cable for use with 81 with Mating Variopol Cable for use with 1181 Wiring...
  • Page 38 Section 3: Wiring 396P + 396PVP Sensors Instruction Manual August 2013 LIQ_MAN_396P_396PVP Figure 3-55. Wiring Details for 396PVP or 396P-02-54 with Mating Variopol Cable for use with 2081 Figure 3-56. Wiring Details for 396PVP or 396P-02-55 Figure 3-57. Wiring Details for 396PVP or 396P-02-50 with Mating Variopol Cable for use with Remote with Mating Variopol Cable for use with Remote Junction Box (PN 23555-00) to 81...
  • Page 39 396P + 396PVP Sensors Instruction Manual Section 3: Wiring LIQ_MAN_396P_396PVP August 2013 Figure 3-58. Wiring Details for 396PVP or 396P-02-54 Figure 3-59. Wiring Details for 396PVP or 396P-02-54 with Mating Variopol Cable for use with 1054A/B & with Mating Variopol Cable for use with 1054 2054 Wiring Get other manuals https://www.bkmanuals.com...
  • Page 40 Section 3: Wiring 396P + 396PVP Sensors Instruction Manual August 2013 LIQ_MAN_396P_396PVP This page left blank intentionally Wiring Get other manuals https://www.bkmanuals.com...

  • Page 41: Section 5: Start-Up And Calibration

    396P + 396PVP Sensors Instruction Manual Section 4: Start-Up & Calibration LIQ_MAN_396P_396PVP August 2013 Section 4: Start-Up and Calibration 396P and 396PVP pH Sensors 4.1.1 Sensor preparation Shake down the sensor to remove any air bubbles that may be present at the tip of the pH glass bulb.

  • Page 42: 396Pvp Orp Sensors

    Section 4: Start-Up & Calibration 396P + 396PVP Sensors Instruction Manual August 2013 LIQ_MAN_396P_396PVP 2. Measure and record the pH of the process solution sample with another temperature compen- sated, calibrated pH instrument. For best results, standardization should be performed at the process temperature.

  • Page 43: Section 6: Maintenance

    396P + 396PVP Sensors Instruction Manual Section 5: Maintenance LIQ_MAN_396P_396PVP August 2013 Section 5: Maintenance General Information The 396P and 396PVP Sensors require minimum maintenance. The sensor should be kept clean and free of debris and sediment at all times. The frequency of cleaning by wiping or brushing with a soft cloth or brush is determined by the nature of the solution being measured.
  • Page 44 Section 5: Maintenance 396P + 396PVP Sensors Instruction Manual August 2013 LIQ_MAN_396P_396PVP NOTE: Erroneous pH results may result immedi ately after acid soak, due to reference junction potential build-up. Replace the sensor if cleaning does not restore sensor operation. TABLE 5-1. Ro and R1 Values for Temperature Compensation Elements Temperature Compensation Element 2934...
  • Page 45 396P + 396PVP Sensors Instruction Manual Section 5: Maintenance LIQ_MAN_396P_396PVP August 2013 ammonium sulfate) will produce a nominal ORP of 476 +20 mV at 25°C when used with a satu- rated KCl/AgCl reference electrode and platinum measuring electrode. Some tolerance in mV values is to be expected due to the rather large liquid reference junction potentials which can arise when measuring this strongly acidic and concentrated solution.
  • Page 46 Section 5: Maintenance 396P + 396PVP Sensors Instruction Manual August 2013 LIQ_MAN_396P_396PVP This page left blank intentionally Maintenance Get other manuals https://www.bkmanuals.com...

  • Page 47: Section 7: Diagnostics And Troubleshooting

    396P + 396PVP Sensors Instruction Manual Section 6: Diagnostics & Troubleshooting LIQ_MAN_396P_396PVP August 2013 Section 6: Diagnostics and Troubleshooting 54e/56/1056/1057/1066/3081/4081/5081/XMT Diagnostics and Troubleshooting Many Rosemount Analytical Instruments and Transmitters automatically search for fault condi- tions that would cause an error in the measured pH value. Refer to the applicable Instruction Manual for a complete description of the analyzer’s fault conditions.

  • Page 48: Troubleshooting Without Advanced Diagnostics

    Section 6: Diagnostics & Troubleshooting 396P + 396PVP Sensors Instruction Manual August 2013 LIQ_MAN_396P_396PVP Troubleshooting without Advanced Diagnostics Table 7-2, below, lists common problems, causes and remedies typically encountered in process measurement. TABLE 6-2. Troubleshooting without Advanced Diagnostics Problem Probable Cause Remedy Meter reads off scale.
  • Page 49 396P + 396PVP Sensors Instruction Manual Section 6: Diagnostics & Troubleshooting LIQ_MAN_396P_396PVP August 2013 TABLE 6-3. Model 396P and 396PVP pH/ORP Replacement Parts and Accessories DESCRIPTION QUANTITY 11275-01 Sensor Handrail Mounting Assembly 2002011 Flow Cell, CPVC, 1 inch FNPT 23242-02 Mounting Adapter, Insertion, 1 -inch MNPT (304 S.S.) X 1”...
  • Page 50 Section 6: Diagnostics & Troubleshooting 396P + 396PVP Sensors Instruction Manual August 2013 LIQ_MAN_396P_396PVP Diagnostics and Troubleshooting Get other manuals https://www.bkmanuals.com...
  • Page 51 OTHER MATTER WITH RESPECT TO ANY OF THE GOODS OR SERVICES. RETURN OF MATERIAL Material returned for repair, whether in or out of warranty, should be shipped prepaid to: Emerson Process Management Rosemount Analytical 2400 Barranca Parkway Irvine, CA 92606...
  • Page 52 Section 6: Diagnostics & Troubleshooting 396P + 396PVP Sensors Instruction Manual August 2013 LIQ_MAN_396P_396PVP This page left blank intentionally Get other manuals https://www.bkmanuals.com...

  • Page 53: Section 8: Return Of Material

    396P + 396PVP Sensors Instruction Manual Section 7: Return of Material LIQ_MAN_396P_396PVP August 2013 Section 7: Return of Material General To expedite the repair and return of instruments, proper communication between the customer and the factory is important. Before returning a product for repair, call 1-949-757- 8500 for a Return Materials Authorization (RMA) number.
  • Page 54 Emerson Process Management ©2013 Rosemount Analytical, Inc. All rights reserved. The Emerson logo is a trademark and service mark of Emerson Electric Co. Brand name is a mark 2400 Barranca Parkway of one of the Emerson Process Management family of companies. All other marks are the property Irvine, CA 92606 USA of their respective owners.

This manual is also suitable for:

Rosemount analytical 396pvp

Table of Contents