Related Manuals for HIOS BLT-AY-71
Summary of Contents for HIOS BLT-AY-71
- Page 1 Power Supply for Automatic Brushless Screwdriver BLT-AY-61 / BLT-AY-71 Instruction Manual (April 2018) No.ET-A048 18A...
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Page 2: Table Of Contents
Table of Contents 03 Safety Instructions 04 What Can Be Done with This Unit: 05 Parts and Their Functions Front Rear Configuration of I/O Circuit Inside the Cover Switching Between Reading Start and Pulse Start 09 Change the Operational Settings of the Automatic Screwdriver Basic Setting Procedure List of Setting Items and Setting Values 12 Relation Between the Rotation Number and Torque of the Automatic Screwdriver... -
Page 3: Safety Instructions
◦ When the automatic screwdriver is locked or displayed with the model names such as "BLT-AY-61 / overloaded, the overload protection works. Please BLT-AY-71." note that if the overload protection works frequently, that operation may impose a load larger than the capability of this unit or the automatic screwdriver. -
Page 4: What Can Be Done With This Unit
What Can Be Done with This Unit: ◦ Rotation speed can be switched between high and low, and each speed has 11 steps. ◦ The forward and reverse rotations as well as high speed and low speed rotations of the automatic screwdriver can be externally controlled. -
Page 5: Parts And Their Functions
Parts and Their Functions The functions on the front and rear are displayed commonly on BLT-AY-61 and BLT-AY-71. ■ Front ❶ ❷ ❸ ❺ ❹ ❶ Power indicator Lights up when the machine is power ON. ❷ Operation display LED The external I/O and the operational conditions of the screwdriver can be checked by looking at LEDs’... -
Page 6: Rear
■ Rear ❶ ❷ ❸ 1 2 3 4 5 6 7 8 9 10 ❶ Inlet with a fuse holder Connect the power cord here. ❷ Main SW This switch turns power on and off. When turning on, the switch lamp is lit and the operation display LED and the setting value display segment are lit for about 1 second. -
Page 7: Configuration Of I/O Circuit
Confi guration of I/O Circuit Internal power source +12V Load resistor Example of external circuit Internal circuit 12V 10mA max No.6: FOR input terminal Transistor, photo-coupler, etc. No.5: RESET input terminal Circuit confi guration same as above The input circuit consists of the photo coupler input. -
Page 8: Inside The Cover
3. Unscrew eight screws on the side and remove the cover of the unit. 4. Change the SW6-NO.2 on the board on the front side inside the unit. Be careful that nothing is left inside of BLT-AY-61/BLT-AY-71. 5. After completion, attach the cover. -
Page 9: Change The Operational Settings Of The Automatic Screwdriver
Change the Operational Settings of the Automatic Screwdriver To change the settings of the automatic screwdriver, input RESET and turn off all the operation display LEDs by cancelling the inputs such as 2WS. ■ Basic Setting Procedure FOR OPE F I N MODE Press and hold the button. -
Page 10: List Of Setting Items And Setting Values
■ List of Setting Items and Setting Values Rotation Setting of the number of impacts for forward rotation and torque-up trigger setting This is to set the number of impacts in forward rotation and the type of torque-up POWER HIGH trigger. - Page 11 Rotation Setting of the number of impacts for forward rotation and torque-up trigger setting This sets the number of impacts in forward rotation and the type of torque-up POWER trigger. F I N When U0/d0 is set, impacts continued to be applied without torque up. Setting value (initial value: d1) MODE U: UP trigger...
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Page 12: Relation Between The Rotation Number And Torque Of The Automatic Screwdriver
Relation Between the Rotation Number and Torque of the Automatic Screwdriver Note: These values are only for reference, and they do not guarantee actual performances. ◦Set the number of rotations to ±10% of a specified value. ◦ T he number of rotations was measured as free run. The number of rotations varies depending on the load over 27. ◦The number of rotations may fluctuate between forward and reverse rotations. -
Page 13: Blf-7000/Blf-7000X/Blf-7025X
■ BLF-7000/BLF-7000X/BLF-7025X BLF-7000/BLF-7000X BLF-7025X Rotation setting Torque (N ・ m) Torque (N ・ m) r.p.m r.p.m max. min. max. min. -
Page 14: Pgf-3000/Pgf-5000
■ PGF-3000/PGF-5000/PGF-7000 PGF-3000 PGF-5000 PGF-7000 Rotation setting r.p.m r.p.m r.p.m... -
Page 15: Torque Up Settings
The BLT-AY-61/BLT-AY-71 controller is designed to control the rotational speed of the driver over a large range of speeds from low to high, as well as to allow settings for torque up with DOWN trigger at low speeds and UP trigger at high speeds. -
Page 16: Clutch Mechanism
■ Clutch Mechanism The clutch mechanism is described below. Diagram of the mechanism that Detection SW Torque adjustment allows the driver to detect torque. pressure "OFF" Roller Movement to traverse cam Torque adjustment pressure If the speed when traversing the Detection SW cam is high, the detection SW turns "ON"... -
Page 17: Timing Chart Table
Timing Chart Table Note: ◦If a pulse input is to be used for START and RESET, always use an input of 100 mS or more. ◦Set the interval between one START and the next START to 100 mS or more for the reading START settings. ◦Do not change the external input during torque up operations (impact). -
Page 18: Timing Chart
■ Timing Chart 01 Impact setting value Start Type 2WS setting Bit rotation FOR/ FOR/ REV/ REV/ HIGH HIGH Pulse start ー ー ー HIGH only FOR only Use “Pulse input” for the Use “Pulse input” for the RESET input to stop the FOR input to rotate the rotation of the driver driver... - Page 19 ■ Timing Chart 02 Impact setting value Start Type 2WS setting Bit rotation FOR/ FOR/ REV/ REV/ HIGH HIGH Pulse start ー ー ー HIGH only FOR only Pulse is input for the FOR input and Use “Pulse input” for the FOR input the driver is rotated freely (if used for to rotate the driver meshing the screw)
- Page 20 ■ Timing Chart 03 Impact setting value Start Type 2WS setting Bit rotation FOR/ FOR/ REV/ REV/ HIGH HIGH Pulse start ー ー ー LOW only FOR only Use “Pulse input” for the Use “Pulse input” for the FOR input to rotate the RESET input to stop the driver rotation of the driver...
- Page 21 ■ Timing Chart 04 Impact setting value Start Type 2WS setting Bit rotation FOR/ FOR/ REV/ REV/ HIGH HIGH Pulse start ー ー ー LOW only FOR only Pulse is input for the FOR input and Use “Pulse input” for the FOR input the driver is rotated freely (if used for to rotate the driver meshing the screw)
- Page 22 ■ Timing Chart 05 Impact setting value Start Type 2WS setting Bit rotation FOR/ FOR/ REV/ REV/ HIGH HIGH Pulse start ー ー ー LOW → HIGH FOR only Use “Pulse input” for the Use “Pulse input” for the FOR input to rotate the RESET input to stop the driver rotation of the driver...
- Page 23 ■ Timing Chart 06 Impact setting value Start Type 2WS setting Bit rotation FOR/ FOR/ REV/ REV/ HIGH HIGH Pulse start ー ー ー HIGH → LOW FOR only Use “Pulse input” for the Use “Pulse input” for the FOR input to rotate the RESET input to stop the driver rotation of the driver...
- Page 24 ■ Timing Chart 07 Impact setting value Start Type 2WS setting Bit rotation FOR/ FOR/ REV/ REV/ HIGH HIGH ー ー ー LOW → HIGH REV only FOR input RESET input Bit rotation Screw condition Torque up FINISH output 2WS input REV input The timing charts are applied to screwdrivers for counter-clock-wise for automatic BLF brushless screwdriver.
- Page 25 ■ Timing Chart 08 Impact setting value Start Type 2WS setting Bit rotation FOR/ FOR/ REV/ REV/ HIGH HIGH ー ー ー HIGH → LOW REV only FOR input RESET input Bit rotation Screw condition Torque up FINISH output 2WS input REV input The timing charts are applied to screwdrivers for counter-clock-wise for automatic BLF brushless screwdriver.
- Page 26 ■ Timing Chart 09 Impact setting value Start Type 2WS setting Bit rotation FOR/ FOR/ REV/ REV/ HIGH HIGH Pulse start ー ー ー HIGH only REV → FOR FOR input *Use “Pulse input”t of 100 mS or more RESET input Bit rotation Screw condition Torque up...
- Page 27 ■ Timing Chart 10 Impact setting value Start Type 2WS setting Bit rotation FOR/ FOR/ REV/ REV/ HIGH HIGH Pulse start ー ー ー HIGH only FOR → REV FOR input *Use “Pulse input” of 100 mS or more RESET input Bit rotation Screw condition Torque up...
- Page 28 ■ Timing Chart 11 Impact setting value Start Type 2WS setting Bit rotation FOR/ FOR/ REV/ REV/ HIGH HIGH Reading start ー ー ー HIGH only FOR only FOR input RESET input Bit rotation Freely rotate the bit to mesh with the screw Screw condition Torque up FINISH output...
- Page 29 ■ Timing Chart 12 Impact setting value Start Type 2WS setting Bit rotation FOR/ FOR/ REV/ REV/ HIGH HIGH Reading start ー ー ー HIGH only FOR only Pulse is input for the FOR input and Rotate stops with RESET the driver is rotated freely (if used for meshing the screw) FOR input...
- Page 30 ■ Timing Chart 13 Impact setting value Start Type 2WS setting Bit rotation FOR/ FOR/ REV/ REV/ HIGH HIGH Reading start ー ー ー LOW only FOR only FOR input RESET input Bit rotation Freely rotate the bit to mesh with the screw Screw condition Torque up FINISH output...
- Page 31 ■ Timing Chart 14 Impact setting value Start Type 2WS setting Bit rotation FOR/ FOR/ REV/ REV/ HIGH HIGH Reading start ー ー ー LOW only FOR only Rotate stops with RESET FOR input RESET input Bit rotation Screw condition Torque up FINISH output 2WS input...
- Page 32 ■ Timing Chart 15 Impact setting value Start Type 2WS setting Bit rotation FOR/ FOR/ REV/ REV/ HIGH HIGH Reading start ー ー ー LOW → HIGH FOR only FOR input RESET input Bit rotation Screw condition Torque up FINISH output 2WS input REV input Input 2WS before the FOR...
- Page 33 ■ Timing Chart 16 Impact setting value Start Type 2WS setting Bit rotation FOR/ FOR/ REV/ REV/ HIGH HIGH Reading start ー ー ー HIGH → LOW FOR only FOR input RESET input Bit rotation Screw condition Torque up FINISH output 2WS input REV input...
- Page 34 ■ Timing Chart 17 Impact setting value Start Type 2WS setting Bit rotation FOR/ FOR/ REV/ REV/ HIGH HIGH Reading start ー ー ー HIGH only REV → FOR FOR input RESET input Bit rotation Screw condition Torque up FINISH output 2WS input REV input...
- Page 35 ■ Timing Chart 18 Impact setting value Start Type 2WS setting Bit rotation FOR/ FOR/ REV/ REV/ HIGH HIGH Reading start ー ー ー HIGH only FOR → REV FOR input RESET input Bit rotation Screw condition Torque up FINISH output 2WS input REV input The timing charts are applied to screwdrivers for counter-clock-wise for automatic BLF...
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Page 36: Specifications
Specifications Please note that this unit is subject to change for improvement without any prior notice. Model BLT-AY-61 BLT-AY-71 Primary input power source AC100 to 240V (47-63Hz) Power supply capacity (fuse 100W 3A / 250V (1 spare fused below AC-Inlet) -
Page 37: External Dimensions
■ External Dimensions The external dimensions of BLT-AY-61 are the same as those of BLT-AY-71. Front Leg dimension 4-∅22 Side (Input terminal block) Note: The external dimensions are not full size. -
Page 38: Terminology Related To This Unit
Terminology Related to This Unit Confirmation tightening (setting of the impact number) To make sure if a screw has been tightened firmly, it is retightened two or three times after tightening. It is also called double tightening or retightening. Torque-up When a screw is tightened completely and the tightening torque reaches the set torque, the clutch of the automatic screwdriver disengages. -
Page 39: China Rohs2 Table
China RoHS2 Table If you are asked by China Customs, please show this table to them. 有害物质名称及含量标识格式 产品中有害物质的名称及含量 有害物質 部件名称 六价铬 多溴联苯 多溴二苯醚 汞 （Hg) 铅 （pb） 镉 （Cd) （CR(VI)) （PBB） （PBDE） 电路板总成 × ○ ○ ○ ○ ○ 外壳 ○... - Page 40 HIOS Inc. 1-16-5, Akiyama, Matsudo, Chiba Prefecture, Japan http://www.hios.com...