AnaJet mP5i Service Manual
  1. Manuals
  2. Brands
  3. AnaJet Manuals
  4. Printer
  5. mP5i
  6. Service manual

AnaJet mP5i Service Manual

Hide thumbs
Table of Contents

Advertisement

Quick Links

Service Manual

Version 1.1

User Manual

Copyright © 2014 Anajet LLC

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the mP5i and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for AnaJet mP5i

Summary of Contents for AnaJet mP5i

  • Page 1: Service Manual

    Service Manual Version 1.1 User Manual Copyright © 2014 Anajet LLC...

  • Page 2: Table Of Contents

    Anajet mPower i-Series ServiceManual Table of Contents Cover ................... 3 Chapter 1: Introduction ............. 4 Capter 2: Adjustments .............. 5 2.1 Carriage Belt Tension ..............5 2.2 Table Belt Tension ................6 2.3 Table Motor Belt Tension Adjustment .......... 7 2.4 Carriage Encoder Adjustment .............

  • Page 3: Cover

    Anajet mPower i-Series ServiceManual Cover mPower™ Service Manual Version 1.1 Copyright © 2014 AnaJet LLC. All rights reserved. Reproduction or repurposing of any of the contents is prohibited.

  • Page 4: Chapter 1: Introduction

    Anajet mPower i-Series ServiceManual Chapter 1: Introduction This manual is to be used in conjunction with Anajet mP5i & mP10i Printer User Manual. All operational instructions, normal printer maintenance and troubleshooting guides can be found in the User manual. This Service manual is intended to aid Anajet distributor's, technical and service personnel in providing maintenance and basic repair service to there customers.

  • Page 5: Capter 2: Adjustments

    Anajet mPower i-Series ServiceManual Capter 2: Adjustments 2.1 Carriage Belt Tension Tools Needed 7/16 Ratchet Wrench Gates Belt Tension Meter or equivalent 1. Loosen the two hex head bolts using a 7/16 ratchet wrench. The two hex bolts will be located on the far right underneath the belt pulley.

  • Page 6: Table Belt Tension

    Anajet mPower i-Series ServiceManual are the belt specifications needed for the meter. Mass (M) - 001.4 g/mm With (W) - 009.0 mm/r Span (S) - 0800 mm The belt tension should be set to 23.5 to 25.5 N (84.5 - 91 ozf). Measurements should be made on the rear portion of the belt with the carriage positioned at either end of the travel.

  • Page 7: Table Motor Belt Tension Adjustment

    Anajet mPower i-Series ServiceManual Photo 2.2-2 3. Loosen the table belt bracket nuts(use a 3/8 ratchet wrench). See photo 2.2-3. Adjust the belt tension by tightening or loosening the adjustment nut on the threaded rod (use a 7/16 ratchet wrench). See Photo 2.2-3 Photo 2.2-3...
  • Page 8 Anajet mPower i-Series ServiceManual Gates Tension Meter 3/32 Phillips screw driver 7/16 ratchet wrench 1. The best way to adjust the tension in the Table motor belt is to remove the entire table guide assembly from the printer. Before starting power down the printer. To remove the table guide assembly, we must first unplug the cables connected to the table board.
  • Page 9 Anajet mPower i-Series ServiceManual Photo 2.3-2 Photo 2.3-3 You will now be able to remove the entire table guide assembly. We recommended using 2 people to remove the assembly from the printer and place it on a separate table. Your printer should now look like this see Photo 2.3.4 below.
  • Page 10 Anajet mPower i-Series ServiceManual Photo 2.3.5 4. Remove the Two 10-32 screws (use a 11/32 ratchet wrench) and two 8-32 nuts (use 10/32 Allen key / T handle) from the pleated screen mount and slide the pleated screen back to reveal the table belt tensionor.
  • Page 11 Anajet mPower i-Series ServiceManual Photo 2.3.7 4. Loosen the three nuts holding the pulley bracket. See photo 2.3.8 Photo 2.3.8. 5. With the pulley bracket loose you can now adjust the tension by moving the pulley bracket foward or back until the required tension is achieved.

  • Page 12: Carriage Encoder Adjustment

    Anajet mPower i-Series ServiceManual 2.4 Carriage Encoder Adjustment Tools Needed 5/32 Allen Key If excessive abrasion occurs or if the Carriage Encoder is replaced, you will want to check the position of the encoder. If adjustments are needed follow the steps below.

  • Page 13: Wiper Height Adjustment

    Anajet mPower i-Series ServiceManual Photo 2.4.2 3. Now that we have adjusted the left hand side, move the carriage to the far right and check the encoder strip alignment on the right side. If the Left side was adjusted its possible that the right side has moved and needs adjusting.
  • Page 14 ................................4. Once the print head has been released use your Anajet Wiper Height Tool and place it on the left hand side of the carriage. The wiper blade tool will have a groove where you can place the tool...
  • Page 15 Anajet mPower i-Series ServiceManual Photo 2.5.4 3. Carefully move the carriage and the wiper blade tool toward the wiper blade. The wiper blade should touch the bottom tip of the wiper height tool. See image 2.5.5 below................................................................. Photo 2.5.5 ..

  • Page 16: Table Z Axis Motor Limit Flag Adjustment

    Anajet mPower i-Series ServiceManual Left side Right side Photo 2.5.6 Photo 2.5.7 2.6 Table Z Axis Motor Limit Flag Adjustment Tools Needed 3/32 Hex Key / Allen key Flag Measuring Shim (P/N - 150620-001) Begin by releasing your carriage. (MENU>MAINTENANCE FUNCTIONS>RELEASE CARRIAGE.
  • Page 17 Anajet mPower i-Series ServiceManual Photo 2.6.2 3. Remove the bottom plate. No screws will be removed from this plate, simply lift up. See Photo 2.6.3 Photo 2.6.3 4. Newer printers will have this skirt covering the tables scissor lift. Older printers will not have this skirt. If...
  • Page 18 Anajet mPower i-Series ServiceManual Photo 2.6.4 5. The tables limit flag will have 2 phillip screws. Moving the Flag towards the printer (inside) will raise the flag limit. Moving the flag backwards (away from printer) will set the flag limit lower. The flag is very sensitive and...
  • Page 19 Anajet mPower i-Series ServiceManual Photo 2.6.5 6. When the flag is adjusted re assemble your table. Use the 4 hex screws to level your table. Loosening the screws will raise your table up tightening the screws will lower your table down. Use the shim and adjust your screws as needed.

  • Page 20: Obstruction Laser Sensor Adjustment

    Anajet mPower i-Series ServiceManual Photo 2.6.6 2.7 Obstruction Laser Sensor Adjustment Tools Needed Phillips Screwdriver Laser Gauge The laser sensor can only be adjusted once the Table Z axis motor limit flag has been adjusted see section 2.6 Before adjusting the laser you will need to have your printer updated to the latest firmware.
  • Page 21 Anajet mPower i-Series ServiceManual Photo 2.7.2 The laser is held by 2 phillip screws. Remove the screws to release the laser assembly. The laser bracket will have some glue on it, remove the glue before putting the bracket back. Removing these two screws will also allow yout to position the laser up and down.
  • Page 22 Anajet mPower i-Series ServiceManual Photo 2.7.3 Laser Pointing Straight We will be using a Gauge block that has a line going down the side. You can use any tool as long as it has a straight line reference. We want the laser to be pointing perfectly straight.
  • Page 23 Anajet mPower i-Series ServiceManual Photo 2.7.4 Use the last screw to adjust the laser point. The last screws will allow you to adjust in and up and down motion of the laser once its locked in place.. The lasers position should be the same on the left and on the...
  • Page 24 Anajet mPower i-Series ServiceManual Photo 2.7.5 Once your laser is pointing straight we can move on to the next step. Laser Value 1032 When the laser is hitting the optical eye perfectly the laser value should read 1032. To check the laser value go to the technical menu under Motion Control. You will see the option to "Read Laser".
  • Page 25 Anajet mPower i-Series ServiceManual The right hand side laser assembly will have two screws holding it in place. Loosen these screws and adjust the assembly accordingly. Once you have a set position check the Laser value to make sure its at 1023.

  • Page 26: Lubrication

    Anajet mPower i-Series ServiceManual Once you have to correct position of the laser hit table down (under technical menu) then hit table up (under technical menu). Press the "HEIGHT" button to make the automatic adjustment, once its done release your carriage and use the laser shim to check the height.

  • Page 27: Linear Guide Rail - Carriage

    Anajet mPower i-Series ServiceManual Photo 2.8.1 3. Once the lubricant has been applied to the rail exercise the table by pressing the "table" button moving it back and forth a couple times to spread the lube. 2.8.2 Linear Guide Rail - Carriage Tools needed.
  • Page 28 Anajet mPower i-Series ServiceManual 3. Move the carriage to the center of the carriage guide rail. Apply drops of lubricant to the linear carriage rail and move the carriage manually left and right to spread the lubricant around. See photo 2.8.2 Photo 2.8.2...

  • Page 29: Chapter 3: Parts Replacement

    Anajet mPower i-Series ServiceManual Chapter 3: Parts Replacement 3. Parts Replacements Always disconnect the power cable before starting any parts replacement. Use antistatic protective equipment such as a wrist strap when handling electronic assemblies. Read the MSDS sheet before handling inks and cleaning solutions.

  • Page 30: Damper Replacement

    Anajet mPower i-Series ServiceManual 3.1 Damper Replacement To minimize pressure surges in the printhead when the carriage moves from side to side a device called a Damper is utilized. The damper also filters the ink before it enters the print head. If there are persistent problems with ink flow the damper and tubes should be inspected and replaced as required.
  • Page 31 Anajet mPower i-Series ServiceManual 1. Begin by releasing the print head and removing the print head cage. The print head cage will have 8 phillips screws. See photo 3.1.0 Photo 3.1.0 2. With the cage removed, we can now remove the board retainer in the front. The board retainer will have 2...
  • Page 32 Anajet mPower i-Series ServiceManual Photo 3.1.1 3. We can now begin removing the print head boards. Very carefully disconnect the print head ribbon cables from the print head boards. The printhead ribbon cable will have a small board. On the board you will see 2 tabs.
  • Page 33 Anajet mPower i-Series ServiceManual Photo 3.1.2 4. Remove the Damper Retainer. The damper retainer will have two phillip screws one on each side. 4. We always recommend replacing both dampers. Each damper has a elbow connecting at the bottom. Reach underneath the carriage and carefully disconnect the elbow from the dampers. The white ink dampers...
  • Page 34 Anajet mPower i-Series ServiceManual Photo 3.1.3 5. With the elbow disconnected we can now cut the tubing above the damper assembly. It is very important that the cut on the tube is nice and straight. If the cut on the tube is not even we can can potentially have an air leak.
  • Page 35 Anajet mPower i-Series ServiceManual See Photo 3.1.5 White Damper Replacement 1. Begin by releasing the print head and removing the print head cage. The print head cage will have 8 phillips screws. See Photo 3.1.6...
  • Page 36 Anajet mPower i-Series ServiceManual Photo 3.1.6 2. With the cage removed, we can now remove the board retainer in the front. The board retainer will have 2 phillip screws 1 on each side. See photo 3.1.7 Photo 3.1.7 3. We can now begin removing the print head boards. Very carefully disconnect the print head ribbon cables from the print head boards.
  • Page 37 Anajet mPower i-Series ServiceManual Photo 3.1.8 4. Remove the Damper Retainer. The damper retainer will have two phillip screws one on each side. Photo 3.1.9...
  • Page 38 Anajet mPower i-Series ServiceManual Photo 3.1.9 5. The white ink dampers have a one way valve connected at the bottom. Reach underneath and disconnect the valve from the damper by pulling down. NOTE: Once the valve has been connected to the damper you cannot remove it. Removing the valve will...
  • Page 39 Anajet mPower i-Series ServiceManual Photo 3.1.10 6. Cut the tube above the damper Y-splitter. See photo 3.1.11 Photo 3.1.11 When replacing dampers we always recommend replacing them as a set not individually. The valve is not always necessary to replace but is recommended when changing out dampers.

  • Page 40: Ink Supply Tube Replacement

    Anajet mPower i-Series ServiceManual firing from the print head. 3.2 Ink supply tube replacement Ink tubes can be replaced if ink has dried within the tubes. This is best noticeable when the machine is flushed. We always recommend flushing the printer of all fluid before we remove the tubes. Leaving ink or cleaning solution in the tubes while they are being removed can spill ink into the printer or onto the electronic components of the printer which will damage the boards.
  • Page 41 Anajet mPower i-Series ServiceManual 2. Remove the Print head board retainer. There will be 2 phillip screws 1 on each side. See Photo 3.2.2 Photo 3.2.2 3. Start removing the Print head boards. Very carefully disconnect the print head ribbon cables from the print head boards.
  • Page 42 Anajet mPower i-Series ServiceManual Photo 3.2.3 4. We can now start cutting the tube above the damper Y splitter. You will have 6 tubes to cut from the dampers. See photo 3.2.4 Photo 3.2.4 5. The last two tubes that are still connected are your Purge Tubes, cut the tubing above the Y splitter (only applies to MP10i).
  • Page 43 Anajet mPower i-Series ServiceManual Photo 3.2.5 6. You should now have all tubes loose and cut from the carriage. See photo 3.2.6 Photo 3.2.6 5. We can now disconnect all cables from the Ricoh Carriage controller. You will have a total of 4 cables to disconnect.
  • Page 44 Anajet mPower i-Series ServiceManual cover.The top carriage cover is held by 4 phillips screws located in the back. Please note that there is a ground cable connected to one of these screws. When the 4 screws have been removed you should now have the E-chain loose. Lay the E-chain flat to the left. See photo 3.2.8 Photo 3.2.8...
  • Page 45 Anajet mPower i-Series ServiceManual Photo 3.2.9 8. Now that our tubes are disconnected from the carriage side we must now disconnect the tubbing from the ink bay side. Begin by removing the ink bay cover. You will have 5 phillip screws underneath the ink bay cover.
  • Page 46 Anajet mPower i-Series ServiceManual Photo 3.2.11 10. The back two needles (white ink) will have two tubes connected to it. Cut both the tubes from both valves.We always recommend replacing the White Ink needle valves when replacing the tubes. See section 3.7.2 for valve replacement. See Photo 3.2.12 Photo 3.2.12...

  • Page 47: Replacing Ink Tube System

    Anajet mPower i-Series ServiceManual Photo 3.2.14 3. If the steps above were followed correctly your tube sets should now be removed. 3.2.2 Replacing Ink tube system Tools Needed Phillips Screwdriver 3/32 hex key / Allen key Cutting shears Parts needed mP10i...
  • Page 48 Anajet mPower i-Series ServiceManual Photo 3.2.1 2. Carefully feed the tubes though the E-chain below all the cables. See Photo 3.2.2 Photo 3.2.2...
  • Page 49 Anajet mPower i-Series ServiceManual 3. When the tubes come out on the other side of the E-chain the following measurements are needed. Measure from the edge of the E-chain. These measurements are very important, use a marker to make a guide line on the tubes.
  • Page 50 Anajet mPower i-Series ServiceManual Print Tube #1 (yellow) will be on the right hand side use a marker to mark the tube to avoid confusion. Purge Tube #5 (white 1) will be on the right hand side use a marker to mark the tube to avoid confusion. See Photo 3.2.4...
  • Page 51 Anajet mPower i-Series ServiceManual Photo 3.2.5 The white print heads consist of a Y splitter in the front > Followed by 3 inches (7.62cm) of tubbing > Y splitter > 2.3 inches of tubbing > Damper Valve. The back of the print heads will have a Y splitter connected one for each purge line.
  • Page 52 Anajet mPower i-Series ServiceManual Photo 3.2.6 Once all the tubbing is in place we can now start connecting our dampers. Grab your damper assemblies and start connecting them. Use the diagram above to make sure each tube is connected to the correct damper.
  • Page 53 Anajet mPower i-Series ServiceManual Photo 3.2.8 Connecting Purge lines The purge lines (set of 2) will connect direct to the back of the white print heads using the Y splitter. If there is extra tubbing cut a small amount if needed. See Photo 3.2.9 Photo 3.2.9...
  • Page 54 Anajet mPower i-Series ServiceManual Photo 3.2.10 You can now Re assemble your carriage boards and retainers. Ink Bay Tubbing Assembly Print Tube Assembly (set of 6) Feed the Print lines and purge lines though the first holding clip. Then follow the print lines only to the second clip.
  • Page 55 Anajet mPower i-Series ServiceManual Photo 3.2.12 Split tube #1 (yellow) and make the measurement to have the correct length to the needle. See image below. One you have an appropriate length we can cut and connect the tube to the needle. Make sure the tube is connected all the way into the valve.
  • Page 56 Anajet mPower i-Series ServiceManual Photo 3.2.13 Tube #3 (yellow) will have a small curve to the tubbing. Its very important that the tube is not kinked or bent. If the tube is bent it will result in poor to no ink flow. See photo 3.2.14 Photo 3.2.14...
  • Page 57 Anajet mPower i-Series ServiceManual Photo 3.2.15 Print Tubes #5 and #6 (White 1 / White 2) will connect to the BOTTOM of the cartridge valve. It is very important that that Print line (set of 6) is connected to the bottom part of the valves. See photo 3.2.16 Photo 3.2.16...
  • Page 58 Anajet mPower i-Series ServiceManual Route your purge tubes to the bottom clip see image below. The T splitter should be sticking out. The tubes split into 2 one side will have a round filter, and the other end will not. See Photo 3.2.17 Photo 3.2.17...

  • Page 59: Maintenance Station Replacement

    Anajet mPower i-Series ServiceManual Photo 3.2.19 We will now use a 12 inch piece of tubbing to connect the other side of the pump to the top white cartridge valve. See photo 3.2.20 Photo 3.2.20 Your tubbing should now all be connected. Inspect all tubbing before loading the printer with ink. If any tube is loose you can risk the chance of introducing air into the system which will result in poor ink flow.
  • Page 60 Anajet mPower i-Series ServiceManual ink has dried within the tubbing, or motor flag is no longer working. It is very important that the Maintenace station is kept clean on a regular basis. Improper care of the Maintenance station will result in poor ink flow and bad printing.
  • Page 61 Anajet mPower i-Series ServiceManual Photo 3.3.3 4. Carefully slide out the Maintenance station to the right. See photo 3.3.4 Photo 3.3.4 5. when inserting the new station you want to push the station to the far right and tighten the screws in.

  • Page 62: Maintenance Station Pump Replacement

    Anajet mPower i-Series ServiceManual leave a visible mark on the print heads when you release the print heads again. If adjustment is needed you can loosen the 4 Phillip screws and move the station accordingly. 3.3.1 Maintenance Station Pump Replacement...
  • Page 63 Anajet mPower i-Series ServiceManual Photo 3.3.2 4.The pump is help by a small clamp. The clamp will have 2 phillip screws holding it down. Loosen the screws only and the pump should slide out. See photo 3.3.3 Photo 3.3.3 5. The pump will have two tubes connected to it. The middle Tube feeds ink out (to waste tank). While the tube on the side feeds ink in.

  • Page 64: Maintenance Station Wiper Assembly Replacement

    Anajet mPower i-Series ServiceManual Photo 3.3.4 3.3.2 Maintenance Station Wiper Assembly Replacement Tools Needed Phillips Screwdriver Wiper slider assembly (P/N:150600-001) Wiper Gauge (P/N:150617-001) 1. Begin by releasing your carriage,and powering down your printer from the back switch. (MENU>MAINTENANCE FUNCTIONS>CARRIAGE CONTROL>RELEASE CARRIAGE) 2.
  • Page 65 Anajet mPower i-Series ServiceManual Photo 3.3.2-1 4. The wiper blade assembly is held by two Phillip screws one on each side. see image below. Remove these 2 screws to slide out the assembly. See photo 3.3.2-2 Photo 3.3.2-2 Replace your assembly and reassemble your maintenance station back into the printer. Anytime the Wiper Slider Assembly is replaced you will need to readjust the wiper blade height see section 2.5 for wiper blade...

  • Page 66: Ricoh Gen 4 Print Head Controller Replacement

    Anajet mPower i-Series ServiceManual 3.4 Ricoh Gen 4 Print Head Controller Replacement Tools Needed Phillips screwdriver Ricoh Gen 4 Print Head Controller(P/N:51-20004-001) Print head boards can be damaged if ink or moisture gets on the board. Improper cable connections can also damage the board resulting in print head errors.
  • Page 67 Anajet mPower i-Series ServiceManual Each print head board will have a print head ribbon cable connected to it. Each ribbon cable also has a small board attached to it. The small board will have two small tabs one on each side. Carefully remove the print head ribbon cable using these small tabs.

  • Page 68: Print Head Replacement

    Anajet mPower i-Series ServiceManual get any moisture, ink, or cleaning fluid on the boards. Follow these steps in backwards to reassemble your carriage. 3.5 Print head Replacement Tools Needed Phillips Screwdriver 3/32 Hex key / Allen Key Cutting Shears Ricoh Gen 4 print head (P/N:150200-001) Print heads can be clogged from improper care or no maintenance.
  • Page 69 Anajet mPower i-Series ServiceManual Photo 3.5.1 Once the screws are removed your print head will be released. Very carefully use a pair of cutting shears to gently push up on the tube. We are not applying pressure to the tube we are only pushing up. Applying pressure to the print head post can damage the post and permanently damage the print head.

  • Page 70: Ricoh Carriage Controller Board Replacement

    Anajet mPower i-Series ServiceManual Follow these steps backwards to assemble your carriage. Once the machine is powered on we recommend calibrating the print heads and doing 1 heavy Clean. 3.6 Ricoh Carriage Controller Board Replacement Tools Needed Phillips Screwdriver Ricoh Gen 4 Carriage Controller (P/N: 51-20003-001) Ricoh Carriage Controller can be damaged is moisture or ink come in contact with the board.
  • Page 71 Anajet mPower i-Series ServiceManual Photo 3.6.2 5. The Ricoh carriage controller board is held by 4 phillip screws. Remove the 4 screws and carefully slide the board upwards. See photo 3.6.3 Photo 3.6.3 Replace your old carriage controller and reverse these steps to reassemble your carriage. We recommend calibrating your head voltages once the machine is powered on.

  • Page 72: Ink Bay Assemblies

    Anajet mPower i-Series ServiceManual 3.7 Ink Bay Assemblies Removing Ink bay cover Tools needed Phillips Screwdriver The ink bay cover needs to be removed in order to replace Needle Plate-Pin shift Assembly also knows as the chip reader assembly or if any of the plastic guides need to be replace.
  • Page 73 Anajet mPower i-Series ServiceManual Photo 3.7.1 3. In order to replace the Needle Plate-Pin Shift Assembly also known as the ink chip reader assembly, we must remove the Side black plastic guides first. The first plastic guide will have 1 screw in the front. With the screw removed gently push down on the bottom cover and slide the black plastic guide out.
  • Page 74 Anajet mPower i-Series ServiceManual Photo 3.7.3 5. The rest of the black plastic guides will have the screws in between them. See photo 3.7.4 Photo 3.7.4 6. When you reach yellow and the first white you will see the ink slot board attached to it. Remove all cables connected to it and gently push up on the board.
  • Page 75 Anajet mPower i-Series ServiceManual Photo 3.7.5 Contact Block Replacement The contact block can be damaged if ink or moisture is on the contacts resulting in a bad cartridge read out or error message. This can also affect the ink consumption calculation within the printer.

  • Page 76: Ink Needle Replacement (Cmyk)

    Anajet mPower i-Series ServiceManual Photo 3.7.6 Replace with your new chip and insert cartridge once powered up to verify that its working. See photo 3.7.7 Photo 3.7.7 3.7.2 Ink Needle Replacement (CMYK) Tools Needed Small flat head screwdriver Phillips screwdriver Needle Flate Fitting Assy (mP-i series) (P/N: 150582-0001) Ink needles can be clogged with improper maintenance or inactivity.
  • Page 77 Anajet mPower i-Series ServiceManual Photo 3.7.2-1 2. The needle is held by 2 Phillip screws remove the screws and slide out the needle assembly. see image below.
  • Page 78 Anajet mPower i-Series ServiceManual Photo 3.7.2-2 When connecting the tube back we recommend cutting the tip of the tube since it has been stretched. Connect the tube making sure it reaches the very end of the needle. Ink Needle Valve Replacement (White)

  • Page 79: Ink Slot Controller Board Replacement

    Anajet mPower i-Series ServiceManual Photo 3.7.2-4 When connecting the tubes back we recommend cutting the tip of the tubes since it has been stretched. Connect the tubes making sure it reaches the very end of the needle. 3.8 Ink Slot Controller Board Replacement...
  • Page 80 Anajet mPower i-Series ServiceManual Photo 3.8.1 2. The board is only held by 4 tabs, gently push up on the board to release it. The tabs are located on the black cartridge slot guides. See photo 3.8.2 Photo 3.8.2 The Back ink slot board will be the same except you will have two pressure tubes connected to them. Use a...

  • Page 81: Usb-Eth-Can Switch Board Replacement

    Anajet mPower i-Series ServiceManual Replace your ink slot board and follow these steps backwards to put back your board. 3.9 USB-ETH-CAN Switch Board Replacement Tools Needed Phillips screwdriver USB-ETH-CAN board ( P/N: 51-20020-001) Ink or moisture can damage the board resulting in no communication of the printer or the carriage crashing.
  • Page 82 Anajet mPower i-Series ServiceManual Photo 3.9.2 2. The board is held by 4 phillip screws. Remove the 4 screws and remove your board. See photo 3.9.3 Photo 3.9.3 Replace your board and follow these steps backwards to reassemble your USB-ETH-CAN board.

  • Page 83: Table Motion Control Board Replacement

    Anajet mPower i-Series ServiceManual 3.10 Table Motion Control Board Replacement Tools Needed Phillip Screwdriver Table Motion Control Board (P/N: 51-20007-001) Ink or moisture can damage the board resulting in no movement of the table or bad and rough movement. The board will show a red or no light if the board is damaged or if there is an error.

  • Page 84: Carriage Motion Control Board Replacement

    Anajet mPower i-Series ServiceManual Photo 3.10.2 Replace your new board and plug in the last cable first before securing the board down. Follow these steps backwards. 3.11 Carriage Motion Control Board Replacement Tools Needed Phillip Screwdriver Carriage Motion Control Board (P/N: 51-20007-002) Ink or moisture can damage the board resulting in the carriage crashing, bad or rough carriage movement.

  • Page 85: Power Supply Replacement

    Anajet mPower i-Series ServiceManual Photo 3.11.2 2. Use a small screw driver to remove the board. The board will have 4 phillip screws 1 on each corner. See photo 3.11.3 Photo 3.11.3 Replace your board and follow these steps backwards.
  • Page 86 Anajet mPower i-Series ServiceManual Photo 3.12.1 2. The power supply will have 4 hex screws in the back. Use a 3/32 hex key to remove the screws. Inside the printer you will have 2 more hex screws to remove. See photo 3.12.2 Photo 3.12.2...

  • Page 87: Control Panel Assembly Replacement

    Anajet mPower i-Series ServiceManual Photo 3.12.3 Replace your power supply box and follow these steps backwards to reassemble your power supply. On the lid of the power supply you will see a diagram showing you where the cables connect back into.
  • Page 88 Anajet mPower i-Series ServiceManual Photo 3.13.1 2. Once its been removed disconnect the 4 cables connected. See photo 3.13.2 Photo 3.13.2 Replace your control panel and reverse these steps. See photo 3.13.3...

  • Page 89: Control Panel O-Map Board Replacement

    Anajet mPower i-Series ServiceManual Photo 3.13.3 3.13.1 Control Panel O-MAP Board Replacement Tools Needed Phillips Screwdriver O-MAP Board (P/N: 51-20019-001) 1. Control panel O-MAP board is held by 4 screws. Use a small wrench (3/16) to remove the screws and the board.

  • Page 90: Control Panel I-O Board Replacement

    Anajet mPower i-Series ServiceManual Photo 3.13-2 3.13.2 Control Panel I-O Board Replacement Tools Needed Phillips screwdriver I-O Board (P/N: 51-20001-001) 1. Remove the control panel see section 3.13 and the O-MAP board see section 3.13.1 2. Unplug the single cable located to the left of the board. See photo 3.13.2-1 Photo 3.13.2-1...

  • Page 91: Replacing Lcd Screen

    Anajet mPower i-Series ServiceManual Photo 3.13.2-2 4. There will be a small black tab on the connector, move the tab upwards to release the cable. See photo 3.13.2-3 Photo 3.13.2-3 3.13.3 Replacing LCD Screen Tools Needed Phillips Screwdriver LCD Screen (P/N: 150828-001) Pixels can be damaged from over heating or physical damage to the LCD will require a replacement.

  • Page 92: Button Assembly Replacement

    Anajet mPower i-Series ServiceManual Photo 3.13.3-1 Replace your LCD and follow these steps backwards. Its very important that the LCD ribbon cable is properly connected. If the ribbon cable is not making good contact your LCD screen will not work.
  • Page 93 Anajet mPower i-Series ServiceManual 3. The button assembly is held by 7 small phillip screws. Remove the screws to release the button assembly see image below 4. Reverse these steps to assemble your control panel back into your printer.

  • Page 94: Part

    Anajet mPower i-Series ServiceManual Part # Damper (mP5) 150385-001 (single) Damper Double High Capacity (mP10) 150551-001 (Single) Damper Sub (MP-5i) 150552-001 Damper Sub High Capacity (MP10) 150553-001 Y-Fitting Valve Assembly 150591-001 Check Valve Assy 150583-001 Y Splitter 150529-001 Wiper Blade (set of 2)
  • Page 95 Anajet mPower i-Series ServiceManual Bottom Head Plate Mp5 150183-001 Maintenance Station (MP5-I) 150601-001 Maintenance Station (MP10-I) 150601-002 Printhead 150200-001 Main tube set feed (print lines) 150205-001 Tubeset ( purge lines) 150207-001 TUBE NUT 7MM & O-RING 4MM (1 set) 150386-001...
  • Page 96 Anajet mPower i-Series ServiceManual USB Hub – Main Control Cable 150178 Ethernet high flex cables 150414-001 Cable, 51-20010 to 51-20018 150422-001 Cable, 51-20010 to 51-20018 (long) 150423-001 Wiper Slider Assembly 150600-001 Needle Plate-Pin Shift Assembly (T-Board Inc) 150479-001 Contact Block Assembly...
  • Page 97 Anajet mPower i-Series ServiceManual Power Supply (Mpower) ANA-A-223 Table Y Axis (whole assembly) ANA-A-430 Encoder strip ANA-P-199 Drain tube - MP 150154-001 Thrust Bearing (Table Lift) 150330-001 Wiper Arm 150574-001 Table Belt 150297-001 Carriage Belt 150297-001 Motor Nema (no pulley)
  • Page 98 Anajet mPower i-Series ServiceManual Wiper Gauge 150617-001 Lube Oil 4oz Bottle 150646-001 Pink Lubrication Solution 150619-001 Syringe Kit 100774 Service Repair Tool Kit SERV-KIT...

This manual is also suitable for:

Mp10i

Table of Contents