SMC Networks ZSE30A series Operation Manual

Digital Pressure Switch
Operation Manual
ZSE30A F)/ISE30A
Thank you for purchasing an SMC ZSE30A(F)/ISE30A Series Digital Pressure
Switch.
Please read this manual carefully before operating the product and make sure you
understand its capabilities and limitations.
Please keep this manual handy for future reference.
To obtain more detailed information about operating this product, please
refer to the SMC website (URL http://www.smcworld.com) or contact SMC
directly.
Safety Instructions
These safety instructions are intended to prevent hazardous situations and/or
equipment damage.
These instructions indicate the level of potential hazard with the labels of
"Caution", "Warning" or "Danger". They are all important notes for safety and must
be followed in addition to International standards (ISO/IEC) and other safety
regulations.
CAUTION indicates a hazard with a low level of risk
Caution:
which, if not avoided, could result in minor or
moderate injury.
WARNING indicates a hazard with a medium level of
Warning:
risk which, if not avoided, could result in death or
serious injury.
DANGER indicates a hazard with a high level of risk
Danger:
which, if not avoided, will result in death or serious
injury.
Operator
This operation manual is intended for those who have knowledge of machinery
using pneumatic equipment, and have sufficient knowledge of assembly,
operation and maintenance of such equipment. Only those persons are
allowed to perform assembly, operation and maintenance.
Read and understand this operation manual carefully before assembling,
operating or providing maintenance to the product.
Safety Instructions
Warning
Do not disassemble, modify (including changing the printed circuit board) or repair.
An injury or failure can result.
Do not operate the product outside of the specifications.
Do not use for flammable or harmful fluids.
Fire, malfunction, or damage to the product can result.
Verify the specifications before use.
Do not operate in an atmosphere containing flammable or explosive gases.
Fire or an explosion can result.
This product is not designed to be explosion proof.
Do not use the product in a place where static electricity is a problem.
Otherwise it can cause failure or malfunction of the system.
If using the product in an interlocking circuit:
•Provide a double interlocking system, for example a mechanical system
•Check the product regularly for proper operation
Otherwise malfunction can result, causing an accident.
The following instructions must be followed during maintenance:
•Turn off the power supply
•Stop the air supply, exhaust the residual pressure and verify that the air is released before performing
maintenance work
Otherwise an injury can result.
Caution
Do not touch the terminals and connectors while the power is on.
Otherwise electric shock, malfunction or damage to the product can result.
After maintenance is complete, perform appropriate functional inspections and leak tests.
Stop operation if the equipment does not function properly or there is a leakage of fluid.
When leakage occurs from parts other than the piping, the product might be faulty.
Disconnect the power supply and stop the fluid supply.
Do not apply fluid under leaking conditions.
Safety cannot be assured in the case of unexpected malfunction.
NOTE
•The direct current power supply to be used should be UL approved as follows:
Circuit (of Class2) which is of maximum 30 Vrms (42.4 V peak), with UL1310
Class2 power supply unit or UL1585 Class2 transformer.
•The product is a approved product only if it has a mark on the body.
Summary of Product parts
Names of individual parts
LCD display
Indication LED
Unit indication
button (UP)
button (SET)
button (DOWN)
Indication LED (Green OUT1 and Red OUT2): Displays the switch condition.
LCD display: Displays the current status of pressure, setting mode, selected
indication unit and error code. Four display modes can be
selected: display always in red or green, or display changing from
green to red, or red to green, according to the output status.
button (UP): Selects the mode or increases the ON/OFF set value.
Press this button to change to the peak display mode.
button (DOWN): Selects the mode or decreases the ON/OFF set value.
Press this button to change to the bottom display mode.
button (SET): Press this button to change to another mode and to set a value.
Unit indication: Displays the unit currently selected (only for kPa or MPa unit
indication).
Mounting and Installation
Installation
Mounting with bracket
: The tightening torque of the piping port must be 7 to 9 Nm.
The tightening torque of the mounting screw for the bracket must be 0.5 to 0.7 Nm.
Fix the bracket to the pressure switch with the set screws M3x5L (2 pcs.)
supplied, before installation.
•Bracket A (Model: ZS-38-A1)
Bracket B (Model: ZS-38-A2)
Bracket C (Model: ZS-38-A3)
M3x5 L M3x5 L M3x5 L
M3x5 L Bracket A M3x5 L Bracket B M3x5 L Bracket C
: The bracket A/B/C can be mounted in 4 ways.
Mounting with panel mount adapter
Fix the panel mount adapter to the product with the mounting screws
(nominal seiz: 3 x 8 L, 2 pcs.) supplied.
•Panel mount adapter (Model: ZS-27-C)
Panel mount adapter + Front protective cover (Model: ZS-27-D)
Panel
Mounting screws
Front protective cover
(Option)
Panel mount adapter
(Model: ZS-27-C/D)
: The panel mount adapter can be rotated by 90 degrees for mounting.
Refer to the product catalogue or SMC website (URL http://www.smcworld.com)
for more information about panel cut-out and mounting hole dimensions.
Piping
Connection using One-touch fitting
1. Cut the tube end perpendicular.
Tube
2. Hold the tube and insert it into the
One-touch fitting slowly until it
bottoms out.
One-touch fitting
Allow sufficient tube length to prevent
twist and tensile or moment loads from
being applied to the fitting or tube.
When using a tube manufactured by a company other than
SMC, check that its outside diameter tolerance satisfies the following values:
1) Nylon tube: ±0.1 mm maximum
2) Soft nylon tube: ±0.1 mm maximum
3) Polyurethane tube: +0.15 mm/-0.2 mm maximum
Wiring
Connection
Connections should only be made with the power supply turned off.
Use separate routes for the Pressure switch wiring and any power or high
voltage wiring. Otherwise, malfunction may result due to noise.
Ensure that the FG terminal is connected to ground when using a
commercially available switch-mode power supply. When a switch-mode
power supply is connected to the product, switching noise will be
superimposed and the product specification can no longer be met. This can
be prevented by inserting a noise filter, such as a line noise filter and ferrite
core, between the switch-mode power supply and the product, or by using a
series power supply instead of the switch-mode power supply.
Connector
Connecting / Disconnecting
When mounting the connector, insert it straight into the socket, holding the
lever and connector body, and push the connector until the lever hooks into
the housing, and locks.
When removing the connector, press down the lever to release the hook
from the housing and pull the connector straight out.
Connector pin numbers
Housing
Pin No.
Pins
DC(+) Brown 5
Lever
OUT1 Black 4
Lead wire (Brown)
OUT2 White 3
(FUNC) 2
Connector
DC(-) Blue 1
Lead wire (Blue)
Pressure Setting
Measurement mode
The power is supplied
The measurement mode is the condition where
Display to show the standard product
the pressure is detected and indicated, and the
switch function is operating.
1 s
This is the basic mode, and the other modes
Display to show the unit specification
should be selected for setting changes and
1 s
other function settings.
Display to show the product
Set ON and OFF point of the Pressure switch.
1 s
Operation
When the pressure exceeds the set value, the Display to show the pressure range
Pressure switch will turn ON.
1 s
When the pressure falls below the set value by
Measurement mode
the amount of hysteresis or more, the
Set value
Pressure switch will turn OFF.
P_1
The default setting of the output set
value is the central value between the
atmospheric pressure and the upper
limit of the rated pressure range.
If this condition, shown to the Switch ON
At normal output
right, is acceptable, then keep
Switch OFF
Time [s]
these settings.
<How to operate>
[Hysteresis mode]
1. Press the button once in measurement mode.
2. [P_1] or [n_1] and the set value are
Normal output Displays in turn
displayed in turn.
Reversed output
3. Press the or button to change the set value.
The button is to increase and the button is
to decrease.
Press the button once to increase by one
digit, and press it continuously to keep increasing
the set value.
Press the button once to decrease by one
digit, and press it continuously to keep decreasing
the set value.
4. Press the button to complete the setting.
For models with 2 outputs, [P_2] or [n_2] will be displayed. Set as above.
The Pressure switch operates within a set pressure range (from P1L to P1H)
during window comparator mode. Set P1L (switch lower limit) and P1H (switch
upper limit) with the setting procedure above. (When reversed output is
selected, [n1L] and [n1H] are displayed.)
Zero clear of display
The display is reset to zero when the and buttons are pressed
simultaneously for 1 second.
For the initial operation, always perform zero clear with no pressure applied.
Function Setting
Measurement mode
Function selection mode
Press the
for 2 s or longer
In measurement mode, press the
Function selection mode
button for 2 seconds or longer
to display [F 0].
Select to display the function to be
changed, [F ].
Press the button for 2 seconds
or longer in function selection mode
Function setting
to return to measurement mode.
: Some functions are not available depending on part number. All functions are displayed with
[F ] followed by the function description. If a function is not available, the function is displayed
as [---].
Default setting
At the time of shipment, the following settings are provided.
If the setting is acceptable, keep it for use.
Refer to the SMC website (URL http://www.smcworld.com) for more detailed
information about setting changes, or contact SMC.
[F 0] Unit conversion function
Unit specification Model Default setting Unit specification Model Default setting
ISE30A MPa ISE30A
Nil or M P
ZSE30A(F) kPa ZSE30A(F)
[F 1] Setting of OUT1
Item Description
Output mode Selects hysteresis mode or window comparator mode.
Reversed output Selects reversed output.
Pressure setting Sets ON or OFF point of the switch output.
Hysteresis Chattering can be prevented by setting hysteresis.
Display colour Selects the display colour.
[F 2] Setting of OUT2
Same setting as [F 1] OUT1.
The display colour is linked to the setting of OUT1, and can not be set for
OUT2.
Other parameter setting
Item Default setting
[F 3] Setting of response time 2.5 ms
[F 4] Setting of display resolution 1000-split
[F 5] Setting of auto-preset Manual
[F 6] Setting of fine adjustment of display value 0%
[F 7] Setting of power saving mode OFF
[F 8] Setting of security code OFF
[F90] Setting of all functions OFF
[F97] Selection of copy function OFF
[F98] Check of output Normal
[F99] Reset to the default setting OFF
Other Settings
Peak / Bottom hold display
Zero clear
Key lock
Hysteresis
H_1
To set each of these functions, refer to the SMC website
(URL http://www.smcworld.com) for more detailed information, or contact SMC.
Maintenance
How to reset the product after a power cut or forcible de-energizing
The setting of the product will be retained as it was before a power cut or
de-energizing.
The output condition is also basically recovered to that before a power cut or
de-energizing, but may change depending on the operating environment.
Therefore, check the safety of the whole installation before operating the product. If
the installation is using accurate control, wait until the product has warmed up
(approximately 10 to 15 minutes).
Troubleshooting
Error Indication
This function is to display error location and content when a problem or an error
occurs.
Error Name Error Display Error Type
Over current The switch output load current is more
Error than 80 mA.
During the zero clear operation,
pressure above ±7%F.S. (±3.5%F.S.
Residual for compound pressure) has been
Pressure applied. After 1 second, the mode will
Error return to measurement mode. The zero
clear range can vary ±1%F.S. with
individual product differences.
Pressure has exceeded the upper limit
of the set pressure range.
Pressurizing
Error Pressure has exceeded the lower limit
of the set pressure range.
Displayed in the case of an internal
System Error
data error.
button
If the error can not be reset after the above measures are taken, then please
contact SMC.
Refer to the SMC website (URL http://www.smcworld.com) for more information
about troubleshooting.
Specifications
Outline with Dimensions (in mm)
Refer to the product catalogue or SMC website (URL http://www.smcworld.com) for
more information about the product specifications and outline dimensions.
URL http://www.smcworld.com
Akihabara UDX 15F, 4-14-1, Sotokanda, Chiyoda-ku, Tokyo 101-0021, JAPAN
Phone: +81 3-5207-8249 Fax: +81 3-5298-5362
psi
Note: Specifications are subject to change without prior notice and any obligation on the part of the manufacturer.
© 2011 SMC Corporation All Rights Reserved
Default setting
Hysteresis mode
Normal output
ISE30A: 0.500 MPa
ZSE30A: -50.5 kPa
ZSE30AF: 50.0 kPa
ISE30A: 0.050 MPa
ZSE30A: 5.0 kPa
ZSE30AF: 5.0 kPa
ON: Green
OFF: Red
Troubleshooting Method
Turn the power off and remove the
cause of the over current. Then
turn the power on.
Perform zero clear operation again
after restoring the applied pressure
to an atmospheric pressure
condition.
Reset applied pressure to a level
within the set pressure range.
Turn the power off and turn it on
again.
If resetting fails, an investigation by
SMC Corporation will be required.