Subaru IMPREZA 2001 Service Manual

Subaru IMPREZA 2001 Service Manual

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2001 IMPREZA SERVICE MANUAL

BODY SECTION

This service manual has been prepared
to provide SUBARU service personnel
with the necessary information and data
for the correct maintenance and repair
of SUBARU vehicles.
This manual includes the procedures
for maintenance, disassembling, reas-
sembling, inspection and adjustment of
components and diagnostics for guid-
ance of experienced mechanics.
Please peruse and utilize this manual
fully to ensure complete repair work for
satisfying our customers by keeping
their vehicle in optimum condition.
When replacement of parts during
repair work is needed, be sure to use
SUBARU genuine parts.
All information, illustration and specifi-
cations contained in this manual are
based on the latest product information
available at the time of publication
approval.
FUJI HEAVY INDUSTRIES LTD.
QUICK REFERENCE INDEX
HVAC SYSTEM
(HEATER, VENTILATOR AND A/C)
HVAC SYSTEM (AUTO A/C)
(DIAGNOSTICS)
AIRBAG SYSTEM
AIRBAG SYSTEM (DIAGNOSTICS)
SEAT BELT SYSTEM
LIGHTING SYSTEM
WIPER AND WASHER SYSTEMS
ENTERTAINMENT
COMMUNICATION SYSTEM
GLASS/WINDOWS/MIRRORS
BODY STRUCTURE
INSTRUMENTATION/DRIVER INFO
SEATS
SECURITY AND LOCKS
IMMOBILIZER (DIAGNOSTICS)
SUNROOF/T-TOP/CONVERTIBLE TOP
(SUNROOF)
EXTERIOR/INTERIOR TRIM
AC
AC
AB
AB
SB
LI
WW
ET
COM
GW
BS
IDI
SE
SL
IM
SR
EI
G1830GE6

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Summary of Contents for Subaru IMPREZA 2001

  • Page 1: Body Section

    HVAC SYSTEM (AUTO A/C) (DIAGNOSTICS) AIRBAG SYSTEM AIRBAG SYSTEM (DIAGNOSTICS) This service manual has been prepared to provide SUBARU service personnel SEAT BELT SYSTEM with the necessary information and data for the correct maintenance and repair of SUBARU vehicles. LIGHTING SYSTEM...
  • Page 2 2001 IMPREZA SERVICE MANUAL QUICK REFERENCE INDEX BODY SECTION EXTERIOR BODY PANELS CRUISE CONTROL SYSTEM CRUISE CONTROL SYSTEM (DIAGNOSTICS) G1830GE6...
  • Page 3: Table Of Contents

    WIPER AND WASHER SYSTEMS Page General Description ..................2 Wiper and Washer System .................5 Combination Switch (Wiper)..............11 Wiper Blade....................13 Washer Tank and Motor................15 Front Wiper Arm..................16 Front Wiper Motor and Link...............17 Front Washer ....................18 Rear Wiper Arm ..................20 Rear Wiper Motor..................21 Rear Washer .....................22 Wiper Control Relay ..................24...
  • Page 4: General Description

    GENERAL DESCRIPTION WIPER AND WASHER SYSTEMS 1. General Description A: SPECIFICATIONS Front wiper motor Input 12 V — 72 W or less Rear wiper motor Input 12 V — 42 W or less Pump type Centrifugal Front washer motor Input 12 V —...
  • Page 5 GENERAL DESCRIPTION WIPER AND WASHER SYSTEMS 2. REAR WIPER B6M1463B Wiper rubber Spacer B Tightening torque: N·m (kgf-m, ft-lb) Wiper blade ASSY T1: 5.9 (0.6, 4.3) Wiper arm T2: 7.4 (0.75, 5.4) Wiper motor (10) Wiper arm cover T3: 7.8 (0.8, 5.6) Spacer A Cushion WW-3...
  • Page 6 GENERAL DESCRIPTION WIPER AND WASHER SYSTEMS 3. WASHER TANK BO0273 Washer nozzle Front washer motor Tightening torque: N·m (kgf-m, ft-lb) Washer hose Rear washer motor T: 6.0 (0.61, 4.4) Washer tank Grommet Washer tank cap C: CAUTION • Reconnect connectors and hoses securely. After reconnecting, confirm that each function operates normally.
  • Page 7: Wiper And Washer System

    WIPER AND WASHER SYSTEM WIPER AND WASHER SYSTEMS 2. Wiper and Washer System A: SCHEMATIC WW-5...
  • Page 8 WIPER AND WASHER SYSTEM WIPER AND WASHER SYSTEMS 1. WIPER AND WASHER (FRONT) LHD MODEL TO POWER SUPPLY ROUTING FB-26 F/B FUSE NO. 15 (ACC) FRONT WASHER MOTOR 18 LgR COMBINATION SWITCH WASHER SWITCH ON OFF LgR 11 FRONT WIPER SWITCH MIST MIST OFF MIST...
  • Page 9 WIPER AND WASHER SYSTEM WIPER AND WASHER SYSTEMS 2. WIPER AND WASHER (FRONT) RHD MODEL TO POWER SUPPLY ROUTING FB-26 F/B FUSE NO. 15 (ACC) FRONT WASHER MOTOR B146 COMBINATION SWITCH WASHER SWITCH ON OFF FRONT WIPER SWITCH MIST MIST OFF MIST MIST FRONT WIPER MOTOR...
  • Page 10 WIPER AND WASHER SYSTEM WIPER AND WASHER SYSTEMS 3. WIPER AND WASHER (REAR) LHD MODEL TO POWER SUPPLY ROUTING FB-25 FB-24 F/B FUSE NO. 14 F/B FUSE NO. 14 (ACC) (ACC) REAR WASHER MOTOR R116 REAR WIPER INTERMITTENT MODULE REAR WIPER & REAR WIPER MOTOR WASHER SWITCH WASH...
  • Page 11 WIPER AND WASHER SYSTEM WIPER AND WASHER SYSTEMS 4. WIPER AND WASHER (REAR) RHD MODEL TO POWER SUPPLY ROUTING FB-25 F/B FUSE NO. 14 (ACC) : EUROPE MODEL : OTHER MODEL REAR WASHER MOTOR B147 R116 REAR WIPER INTERMITTENT MODULE REAR WIPER &...
  • Page 12 WIPER AND WASHER SYSTEM WIPER AND WASHER SYSTEMS B: INSPECTION Symptom Repair order Wiper and washers do not operate. (1) Wiper fuse (F/B No. 14, 15) (2) Combination switch (3) Wiper motor (4) Wire harness Wipers do not operate in LO or HI. (1) Combination switch (2) Wiper motor (3) Wire harness...
  • Page 13: Combination Switch (Wiper)

    COMBINATION SWITCH (WIPER) WIPER AND WASHER SYSTEMS 3. Combination Switch (Wiper) C: INSPECTION • Inspect the continuity between each connector A: REMOVAL terminal. 1) Loosen screw to remove a steering column cov- B6M1184 2) Disconnect connectors from combination switch- 3) Loosen screw to remove combination switch. S6M0137 LHD model and RHD model (Europe model): Test...
  • Page 14 COMBINATION SWITCH (WIPER) WIPER AND WASHER SYSTEMS • Intermittent operation inspection 1) Turn the wiper switch to INT. 2) Adjust the intermittent control switch to MAX. 3) Apply battery voltage to switch terminals 16 and 2, and inspect the voltage of terminals 7 and 2. (Measure the voltage from after the second time the wiper stops.) B6M1465A If operation is not as specified, replace the switch.
  • Page 15: Wiper Blade

    WIPER BLADE WIPER AND WASHER SYSTEMS 4. Wiper Blade D: ASSEMBLY 1. METAL TYPE A: REMOVAL While pushing locking clip (A) up, pull out blade 1) Insert the wiper rubber onto the blade so that the from arm to arrow direction. stopper is in the position shown.
  • Page 16 WIPER BLADE WIPER AND WASHER SYSTEMS 2. RESIN TYPE BO0197 1) Insert the wiper rubber through the claw (B). E: INSPECTION 1) When the wiper does not perform well, inspect the following: • Make sure the movable part of the blade assem- bly moves smoothly.
  • Page 17: Washer Tank And Motor

    WASHER TANK AND MOTOR WIPER AND WASHER SYSTEMS 5. Washer Tank and Motor D: ASSEMBLY 1) Assemble in the reverse order of disassembly. A: REMOVAL 2) Confirm that water does not leak from installation 1) Open hood. area of motor. 2) Remove the 2 bolts, hose and connector and E: INSPECTION then remove the tank.
  • Page 18: Front Wiper Arm

    FRONT WIPER ARM WIPER AND WASHER SYSTEMS 6. Front Wiper Arm C: ADJUSTMENT NOTE: A: REMOVAL The positions for RHD model are symmetrically op- NOTE: posite. The positions for RHD model are symmetrically op- Operate wiper once. Align wiper blade to ceramic posite.
  • Page 19: Front Wiper Motor And Link

    FRONT WIPER MOTOR AND LINK WIPER AND WASHER SYSTEMS 7. Front Wiper Motor and Link C: INSPECTION 1) When battery is connected to terminal of con- A: REMOVAL nectors, confirm that motor operates at low speed. NOTE: The positions for RHD model are symmetrically op- posite.
  • Page 20: Front Washer

    FRONT WASHER WIPER AND WASHER SYSTEMS 8. Front Washer A: LOCATION BO0205 B: REMOVAL C: INSTALLATION 1. NOZZLE 1. NOZZLE 1) Remove the washer hose from the washer noz- 1) Install in the reverse order of removal. zle. 2) Adjust the position of the washer liquid sprayer. 2) Open the clips on the underside of the hood with <Ref.
  • Page 21 FRONT WASHER WIPER AND WASHER SYSTEMS E: ADJUSTMENT NOTE: Adjustment positions for left-handed vehicle. Carry out left-right symmetry for adjustment positions for right-handed vehicle. 1) Turn wiper switch to OFF position. 2) When vehicle stops, adjust washer injection po- sition as shown in the figure. Injection position: A: 350 mm (13.78 in) B: 162 mm (6.38 in)
  • Page 22: Rear Wiper Arm

    REAR WIPER ARM WIPER AND WASHER SYSTEMS 9. Rear Wiper Arm A: REMOVAL 1) Raise wiper arm cover (A). 2) Loosen nut to remove wiper arm. B6M1201A B: INSTALLATION 1) Install in the reverse order of removal. 2) Operate rear wiper once. 3) Align blade to rear defogger heat wire (A).
  • Page 23: Rear Wiper Motor

    REAR WIPER MOTOR WIPER AND WASHER SYSTEMS 10.Rear Wiper Motor C: INSPECTION 1) Connect battery to wiper motor connector and A: REMOVAL confirm that wiper motor operates. 1) Remove rear wiper arm. 2) Remove cap (A), nut (B), and spacer (C) from rear wiper shaft.
  • Page 24: Rear Washer

    REAR WASHER WIPER AND WASHER SYSTEMS 11.Rear Washer A: LOCATION BO0208 B: REMOVAL C: INSTALLATION 1. NOZZLE 1. NOZZLE 1) Remove the high-mount stop light. <Ref. to LI- 1) Install in the reverse order of removal. 54, REMOVAL, High-mounted Stop Light.> 2) Adjust the position of the washer liquid sprayer.
  • Page 25 REAR WASHER WIPER AND WASHER SYSTEMS E: ADJUSTMENT 1) Turn wiper switch to OFF position. 2) When vehicle stops, adjust washer injection po- sition as shown in the figure. Injection position: A: 39 mm (1.54 in) B: 72 ° ° ° ° B6M1200C WW-23...
  • Page 26: Wiper Control Relay

    WIPER CONTROL RELAY WIPER AND WASHER SYSTEMS 12.Wiper Control Relay If operation is not as specified, replace the switch. A: REMOVAL 1. WAGON 1) Remove right quarter lower trim. <Ref. to EI-30, REMOVAL, Rear Quarter Trim.> 2) Loosen nut to remove control unit. BO0209 B: INSTALLATION 1.

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