Subaru IMPREZA 2001 Service Manual

Subaru IMPREZA 2001 Service Manual

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2001 IMPREZA SERVICE MANUAL

BODY SECTION

This service manual has been prepared
to provide SUBARU service personnel
with the necessary information and data
for the correct maintenance and repair
of SUBARU vehicles.
This manual includes the procedures
for maintenance, disassembling, reas-
sembling, inspection and adjustment of
components and diagnostics for guid-
ance of experienced mechanics.
Please peruse and utilize this manual
fully to ensure complete repair work for
satisfying our customers by keeping
their vehicle in optimum condition.
When replacement of parts during
repair work is needed, be sure to use
SUBARU genuine parts.
All information, illustration and specifi-
cations contained in this manual are
based on the latest product information
available at the time of publication
approval.
FUJI HEAVY INDUSTRIES LTD.
QUICK REFERENCE INDEX
HVAC SYSTEM
(HEATER, VENTILATOR AND A/C)
HVAC SYSTEM (AUTO A/C)
(DIAGNOSTICS)
AIRBAG SYSTEM
AIRBAG SYSTEM (DIAGNOSTICS)
SEAT BELT SYSTEM
LIGHTING SYSTEM
WIPER AND WASHER SYSTEMS
ENTERTAINMENT
COMMUNICATION SYSTEM
GLASS/WINDOWS/MIRRORS
BODY STRUCTURE
INSTRUMENTATION/DRIVER INFO
SEATS
SECURITY AND LOCKS
IMMOBILIZER (DIAGNOSTICS)
SUNROOF/T-TOP/CONVERTIBLE TOP
(SUNROOF)
EXTERIOR/INTERIOR TRIM
AC
AC
AB
AB
SB
LI
WW
ET
COM
GW
BS
IDI
SE
SL
IM
SR
EI
G1830GE6

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Summary of Contents for Subaru IMPREZA 2001

  • Page 1: Body Section

    HVAC SYSTEM (AUTO A/C) (DIAGNOSTICS) AIRBAG SYSTEM AIRBAG SYSTEM (DIAGNOSTICS) This service manual has been prepared to provide SUBARU service personnel SEAT BELT SYSTEM with the necessary information and data for the correct maintenance and repair of SUBARU vehicles. LIGHTING SYSTEM...
  • Page 2 2001 IMPREZA SERVICE MANUAL QUICK REFERENCE INDEX BODY SECTION EXTERIOR BODY PANELS CRUISE CONTROL SYSTEM CRUISE CONTROL SYSTEM (DIAGNOSTICS) G1830GE6...
  • Page 3: Table Of Contents

    EXTERIOR BODY PANELS Page General Description ..................2 Front Hood ....................9 Fender Panel.....................10 Front Door Panel..................11 Front Sealing Cover ..................13 Rear Door Panel ..................14 Rear Sealing Cover...................16 Trunk Lid Panel ..................17 Rear Gate Panel ..................18...
  • Page 4: General Description

    GENERAL DESCRIPTION EXTERIOR BODY PANELS 1. General Description A: SPECIFICATIONS Front hood Front fender Front fender Front door SECTION A SECTION B Front door Rear door SECTION C Door panel Side sill Rear door Rear quarter SECTION D SECTION E,F BO0260 Section Part...
  • Page 5 GENERAL DESCRIPTION EXTERIOR BODY PANELS B: COMPONENT 1. FRONT HOOD BO0248 Front hood Packing Tightening torque: N·m (kg-m, ft-lb) Seal (Front hood) Clip T: 7.35 (0.75, 5.4) Hinge Locking piece T1: 24.5 (2.5, 18.1) Hood grille EB-3...
  • Page 6 GENERAL DESCRIPTION EXTERIOR BODY PANELS 2. FRONT DOOR PANEL BO0249 Gusset Sealing cover Tightening torque: N·m (kg-m, ft-lb) Weatherstrip (Outer) Checker T1: 7.35 (0.75, 5.4) Clip (Weatherstrip, outer) Lower hinge T2: 18 (1.8, 13) Stabilizer (Lifter) (10) Upper hinge T3: 30 (3.1, 2.2) Stabilizer (Outer) (11) Door panel...
  • Page 7 GENERAL DESCRIPTION EXTERIOR BODY PANELS 3. REAR DOOR PANEL BO0250 Weatherstrip (Outer) Sealing cover Tightening torque: N·m (kg-m, ft-lb) Clip (Weatherstrip, outer) Checker T1: 7.35 (0.75, 5.4) Stabilizer (Outer) Lower hinge T2: 18 (1.8, 13) Stabilizer (Inner) (10) Upper hinge T3: 30 (3.1, 2.2) Door panel Bracket...
  • Page 8 GENERAL DESCRIPTION EXTERIOR BODY PANELS 4. TRUNK LID PANEL BO0251 Torsion bar Hinge ASSY Tightening torque: N·m (kg-m, ft-lb) Trunk lid Cover T1: 7.5 (0.76, 5.5) Weatherstrip T2: 14 (1.8, 13) EB-6...
  • Page 9 GENERAL DESCRIPTION EXTERIOR BODY PANELS 5. REAR GATE PANEL BO0252 Gas stay Tightening torque: N·m (kg-m, ft-lb) Hinge T: 25 (2.5, 18.1) Rear gate C: CAUTION • Exterior body panels are heavy. Do not drop and damage the panels. During removal and installa- tion, do not damage the panel painting surface.
  • Page 10: Special Tools

    GENERAL DESCRIPTION EXTERIOR BODY PANELS D: PREPARATION TOOL 1. SPECIAL TOOLS ILLUSTRATION TOOL NUMBER DESCRIPTION REMARKS 925610000 WRENCH Used for removing and installing door hing. B5M1117 927780000 REMOVER Used for removing and installing trunk torsion bar. B5M1118 2. GENERAL TOOL TOOL NAME REMARKS Support Jack...
  • Page 11: Front Hood

    FRONT HOOD EXTERIOR BODY PANELS 2. Front Hood 3) Rotate hood buffer to adjust lateral height. A: REMOVAL 1) Open front hood to remove washer nozzles. 2) Release clips to remove hood insulator. B5M0750 B5M1090 3) Remove bolts to disconnect hood from hinges. B5M0747 B: INSTALLATION 1) Install in the reverse order of removal.
  • Page 12: Fender Panel

    FENDER PANEL EXTERIOR BODY PANELS 3. Fender Panel A: REMOVAL 1) Disconnect ground (−) cable from battery. 2) Remove side sill spoilers. <Ref. to EI-19, Side Sill Spoiler.> (If fitted) 3) Remove front bumper face. <Ref. to EI-8, RE- MOVAL, Front Bumper.> 4) Remove mud guard.
  • Page 13: Front Door Panel

    FRONT DOOR PANEL EXTERIOR BODY PANELS 4. Front Door Panel 10) Remove door-side bolts for upper and lower hinges to remove door. A: REMOVAL 1) Disconnect ground cable from battery. 2) Remove front door trim. <Ref. to EI-20, REMOV- AL, Front Door Trim.> 3) Remove outer mirror assembly.
  • Page 14 FRONT DOOR PANEL EXTERIOR BODY PANELS C: ADJUSTMENT 1) Using special tool, loosen body-side bolts of up- per and lower hinges to align the position of front door panel longitudinally and vertically. ST 925610000 DOOR HINGE WRENCH B5M0933A 2) Loosen door-side bolts of upper and lower hing- es to align the position of front door panel vertically and laterally at the front end.
  • Page 15: Front Sealing Cover

    FRONT SEALING COVER EXTERIOR BODY PANELS 5. Front Sealing Cover A: REMOVAL 1) Remove front door trim. <Ref. to EI-20, REMOV- AL, Front Door Trim.> 2) Remove front speaker. <Ref. to ET-10, REMOV- AL, Front Speaker.> 3) Using a spatula, remove sealer. CAUTION: •...
  • Page 16: Rear Door Panel

    REAR DOOR PANEL EXTERIOR BODY PANELS 6. Rear Door Panel 9) Remove checker bolts. A: REMOVAL CAUTION: • During removal and installation of doors, do not damage body. • Doors are heavy. Be careful not to drop and damage them. 1) Disconnect ground cable from battery.
  • Page 17 REAR DOOR PANEL EXTERIOR BODY PANELS C: ADJUSTMENT 1) Using special tool, loosen body-side bolts of up- per and lower hinges to align the position of rear door panel longitudinally and vertically. B5M0933A 2) Loosen door-side bolts of upper and lower hing- es to align the position of rear door panel vertically and laterally at front-end.
  • Page 18: Rear Sealing Cover

    REAR SEALING COVER EXTERIOR BODY PANELS 7. Rear Sealing Cover A: REMOVAL 1) Remove rear door trim. <Ref. to EI-21, REMOV- AL, Rear Door Trim.> 2) Remove rear speaker. <Ref. to ET-12, REMOV- AL, Rear Speaker.> 3) Using a spatula, remove sealer. CAUTION: •...
  • Page 19: Trunk Lid Panel

    TRUNK LID PANEL EXTERIOR BODY PANELS 8. Trunk Lid Panel B: INSTALLATION 1. TRUNK LID A: REMOVAL 1) Install in the reverse order of removal. 1. TRUNK LID 2) Install trunk lid with uniform clearance. 1) Open trunk lid. 2. TORSION BAR 2) Disconnect trunk lid connector.
  • Page 20: Rear Gate Panel

    REAR GATE PANEL EXTERIOR BODY PANELS 9. Rear Gate Panel CAUTION: When the rear gate is released, it may hit and A: REMOVAL damage the body. To prevent this, place a shop cloth between body and gate. 1. REAR GATE PANEL 10) Loosen rear gate bolts to remove rear gate.
  • Page 21 REAR GATE PANEL EXTERIOR BODY PANELS 2) Loosen bolts to remove gas stay from rear gate. 1) Cover with a vinyl case as shown in the figure. Gas stay Vinyl sack BO0264 CAUTION: Prevent the vinyl case from being caught by drill cutting edge 2) Lift body side slightly with piston rods fully ex- tended, and secure body side on vise stand.
  • Page 22 REAR GATE PANEL EXTERIOR BODY PANELS EB-20...

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