BONFIGLIOLI Vectron Syn10 S115 01 Operating Instructions Manual
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BONFIGLIOLI Vectron Syn10 S115 01 Operating Instructions Manual

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SYNTHESIS
Operations Manual
single phase 115 V 0.2 - 0.75 kW
single phase 230 V 0.2 - 2.2 kW
three phase 400 V 0.75 - 2.2 kW

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  • Page 1 SYNTHESIS Operations Manual single phase 115 V 0.2 - 0.75 kW single phase 230 V 0.2 - 2.2 kW three phase 400 V 0.75 - 2.2 kW...

  • Page 3: Table Of Contents

    Operations Manual Table of Contents Foreword..................1 Examination before installation............2 Chapter 1 Safety Precautions 1. Precautions for Operation........3 2. Environmental Precautions........6 Chapter 2 Hardware Instruction and Installation 1. Operational Environment .........7 2. Sample Model No. Identification ......8 3. Specifications............9 4. Wiring diagram............15 5.

  • Page 5: Foreword

    1. Foreword To fully employ all functions of this AC Drive, and to ensure the safety for its users, please read through this operations manual in detail. Should you have any further questions, please feel free to contact your local distributor or regional representative.     Please use Precaution with this product The AC Drive is a power electronic device.

  • Page 6: Examination Before Installation

    2. Examination before installation Every inverter has been fully tested and examined before shipment. Please carry out the following examination procedures after unpacking your AC inverter. Check to see if the model number of the AC inverter matches the model number of the AC inverter that you ordered.
  • Page 7 Chapter 1: Safety Precaution 1. Precautions for operation Before turning ON power CAUTION Choose the appropriate power source with correct voltage settings for the input voltage specification of the AC inverter. WARNING Special care must be taken while wiring the primary circuitry panel. The L1 and L2 terminal must be connected to the input power source and must not be mistakenly connected to T1, T2 or T3 out put terminals.
  • Page 8 When power is applied WARNING Do not attempt to install or remove input or out put connectors of inverter when the power supply is turned on. Otherwise, the inverter may be damaged due to the surge peak caused by the insertion or removal of power. When momentary power loss is longer than 2 seconds (the large of horse power, the longer of time), the inverter does not have enough storage power to control the circuit;...
  • Page 9 Under Operation WARNING Do not use a separate device to switch ON or OFF motor during operation. Otherwise, the inverter may experience an over-current breakdown. WARNING Do not remove the front cover of the inverter when the power is ON to avoid personnel injury caused by electrical shock.
  • Page 10 2. Precautions of operation environment Avoid any direct sunlight Keep away from Keep away from oil corrosive gas or liquid grease and gas Keep away from rain or Avoid metal dust and Keep away from salty where dripping water may dusty environments environments get into the inverter...

  • Page 11: Operational Environment

    Chapter 2: Hardware Instructions and Installation 1. Operational Environment The installation site of the inverter is very important. It relates directly to the functionality and the life span of your inverter. Please carefully choose the installation site to meet the following requirements: Mount the unit vertically ∼...

  • Page 12: Sample Model No. Identification

    SYN10 5cm(min) 5cm(min) Ventilation & Installation Direction Front View Note: Maximum temperature in the enclosure 50  2. Sample Model No. Identification SYN10 220 05 AF - - Series Input phases S = single phase, T = three phases Input voltage 115, 230, 400V 01 = 0.2kW 03 = 0.4kW...

  • Page 13: Specifications

    3. Specification: Basic specification: Model: SYN10 S 115 01 S 115 03 S 115 05 5 39 /:21 "! "8 ";6 (78 (7! 3/<1 4   /1 (8 !+ 8!    /:#1 "6+ ")) (' 2 /:1 "; ";! ") $ #3 5 (""*(!"#/=("> *(6>1 6"7'"<?/=7*6>1 4  #3 !""*!8"#/   1   2@<@/ 1 ;!@(+!@(()...
  • Page 14 Functional specification: Item Specification Input Signal Type PNP type (SOURCE) input (External 24VDC Input is allowed) Control Method Sinusoidal wave PWM control Freq. Range 1~200 Hz Resolution Setting Digital: 0.1 Hz (1 ~ 99.9 Hz); 1 Hz (100 ~ 200 Hz) Freq.
  • Page 15 Suitable optional and Wiring Specification Molded-Case Circuit Breaker / Magnetic Contact Warrantee does not apply to damage caused by the following situations: (1) Damage to the inverter caused by the lack of appropriate molded-case circuit breaker or when a circuit breaker with too large of capacity is installed between the power supply and the inverter.
  • Page 16 Application and precautions of Peripherals From the Power Source Apply the power source at the correct rated voltage to prevent from damaging the inverter. A Power Disconnect or Circuit breaker must be installed between the AC power supply and the inverter.
  • Page 17 EMI connections: It is very important that the connections between the inverter, the shielded motor cable, and the EMI filters are tested as follows. Use a metal grounding plate and place the frequency inverter and the EMI filter on the plate. Use a shielded motor cable with 4 connectors (U, V, W, &...
  • Page 18 Class A: Drive When the distance between the inverter and motor is longer than 100 meters, cable wire should be carefully chosen to reduce the wiring resistance below 3% and the voltage drop (V) = √3 x Wire resistance (Ω/km) x wire length (m) x current x 10 (B) Control circuitry wiring must be separated terminated and away from the primary power circuitry and other high-voltage or large-current power lines to avoid noise interference.

  • Page 19: Wiring Diagram

    The grounding wire of the inverter must not be grounded together with other large current loads (such as soldering machines or large current motors). They should be grounded separately. Grounding circuitry must not be formed when grounding several inverters together. (a) good (b) good (c) not good...
  • Page 20 (External 24V supply) – Inverter terminal descriptions Primary Circuitry Terminal Block (TM1) descriptions Terminal Symbol Function Description L1 (R) Primary power source input to Drive L2 (S) Single phase: L1/L2 (for SYN10 S 115 01/03/05 and S 220 01/03/05) or L/N L3 (T) Three phase: L1/L2/L3 External braking resistor terminal...
  • Page 21 Control Circuitry Terminal Block (TM2) description Terminal Symbol Function Description TRIP Fault relay output terminal Multi function output terminal (refer to F_21) RELAY Connection point rated capacity 250VAC/1A (30VDC / 1A) FWD (FW) Operation control terminals (refer to F_03) REV (RE) + 12V(12) Common point of terminal 3 / 4 / 6 / 7 SP1(SP)
  • Page 22 Control Circuitry Terminal Block Electrical Features Terminal Terminal name Default function Electrical features Parameter number Trip Relay output F_21 250VAC/1A 30VDC/1A Relay Forward run F_03 12/24VDC, 4.5mA , 3.6K_ F_10 Reverse run DC12V Output power supply +12VDC 12VDC, 20mA F_19 Multifunction digital input 12/24VDC, 4.5mA , 3.6K_ F_20...

  • Page 23: Dimensions & Location Of Terminal Block

    5. Dimensions & Location of terminal block SYN10 S 115 01/03/05, S 220 01/03/05: See NOTE Unit: mm MODEL/DIMENSIONS SYN10 S 115 e 132 116 130 8.2 118 61 72 220 01/03/05 NOTE: For safety reason, we strongly recommend users to remove the M4 grounding screw then screw the enclosed "metal frame grounding terminal"...
  • Page 24 SYN10 S 220 07/09 SYN10 T 400 05/07/09 3xø4.5 See NOTE Unit :mm Dimension Model 143.1 127.5 S220 07/09 e T400 Dimension Model 171.7 S220 07/09 e T400 NOTE: For safety reason, we strongly recommend users to remove the M4 grounding screw then screw the enclosed "metal frame grounding terminal"...
  • Page 25 Din rail mounting diagram Step1- A im and insert the 4 retention ribs of the DIN Rail at the 4 holes in rear panel of inverter Step2- Push the DIN Rail forward until the middle rib grips firmly with back Step1- panel Use a small...
  • Page 26 SYN10 S 220 01/03/05 IP65 S (NEMA4)          UNIT: mm...
  • Page 27 SYN 10 S 220 01/03/05 IP65 S (NEMA4) TYPE INSTALLATION:                                        ...
  • Page 28 SYN10 S 220 01/03/05 IP65 (NEMA4) (WITHOUT SWITCH TYPE) CONNECTION & EMC MOUNTING:                                 !  "  #                               ...
  • Page 29 SYN10 S 220 01/03/05 IP65 S (NEMA4) (WITH SWITCH TYPE)EMC MOUNTING & CONNECTIONS:                                      #  " " Cable shielding  #   cable shielding should be   connect to ground screw...
  • Page 30 SYN10 S 220 07/09 IP65 S (NEMA4) SYN10 T 400 05/07/09 IP65 S (NEMA4) 180.5 211.4 UNIT: mm...
  • Page 31 SYN10 S 220 07/09 IP65 S – SYN10 T 400 05/07/09 IP65 S TYPE INSTALLATION: DATA RESET STOP F UN POWER SWITCH Potentiometer REV-0-FWD SWITCH NOTE: L1 L2 L3 1.POWER SWITCH,REV-0-FWD SWITCH 220-240V 380-480V and Potentiometer are only for SYN10 S 220 07/09 T1 T2 T3 Single/ThreePhases IP 65 S - T 400 05/07/09 IP 65 S TYPE...
  • Page 32 SYN10 S 220 07/09 IP65 S – SYN10 T 400 05/07/09 IP65 S (WITH SWITCH TYPE) CONNECTIONS & EMC MOUNTING: CONNECTION MOUNTING NOTE: For ALL FILTER MODELS, additional items will be find inside the box including : [1]pc of EMC conformed waterproof (IP65) ferrite core;...
  • Page 33 Chapter 3 Software Index Keypad operating instructions -Keypad Description POWER LED DATA RESET STOP STOP STOP STOP CAUTION Do not operate keypad by screwdriver or other sharp-ended tool to avoid damaging keypad. Brief keypad operation flowchart (FREQ) * 1 (FREQ) (READ) DATA F ...

  • Page 34: Parameters List

    Parameter List Factory Function Function Description Unit Range Note Page setting Factory Adjustment Accel. Time Acceleration time 0.1 sec 0.1 ~ 999 s *1 *3 Accel. Time Deceleration time 0.1 sec 0.1 ~ 999 s *1 *3 0: Forward / Stop, Reverse / Stop Operation mode 0 ~ 1 1: Run / Stop, Forward / Reverse...

  • Page 35: Parameter Function Description

    Factory Function Description Page Note Unit Range Function setting 0: REV run 0 ~ 1 Reverse Lock-Out 1: REV run Lock-Out 0: enabled 0 ~ 1 Momentary power loss 1: disabled Auto restart Number of Auto-restart times 0 ~ 5 25 010: Constants initialization to 50Hz system Factory setting 020: Constants initialization to 60Hz system...
  • Page 36 F_03: Operation mode selection = 0: Forward / Stop, Reverse / Stop 1: Run / Stop, Forward / Reverse NOTE 1: F_03 takes effect only when F_10 = 1 (external operation control) F_03 = 0 3 FWD /Stop 3 Run / Stop F_03 = 1 control 4 REV /Stop...
  • Page 37 F_05: V/F pattern setting = 1 ~ 6 Selecting F_05 = 1-6 to select one of the six preset V/F patterns. (Refer to the following tables) Specification 50 Hz System Application General Application High starting torque Decreasing torque V (%) V (%) V (%) V/F pattern...
  • Page 38 F_06: frequency upper limit range=1~200Hz F_07: frequency lower limit range=1~200Hz F_06: Factory setting refers to F_25. Internal frequenc y F_06 (freq. Upper limit) signal F_07 (freq. Lower limit) (NOTE) Frequency setting signal NOTE: If F_07 = 0 Hz, If the frequency instruction is equal to 0Hz, the inverter will stop at 0 speed.
  • Page 39 F_11: Speed Control = 0: Keypad = 1: Analog Speed Pot Terminal (TM2) (0 ~ 10V / 0-20mA) = 2: ( 4-20mA ) (TM2) NOTE 1: When jog frequency or Sp1 frequency is sw itched on, the frequenc y is setup by Sp1 F _ 06 speed, the buttons on the ke ypad is...
  • Page 40 Output currents in function of PWM frequency (parameter F_12): 4kHz - 7.2kHz 8kHz 10kHz 12kHz 14.4kHz 15kHz 16kHz (F_12 = 1...4) (F_12 = 5) (F_12 = 6) (F_12 = 7) (F_12 = 8) (F_12 = 9) (F_12 = 10) SYN10 S 220 01 AF 1.4 A 1.4 A 1.3 A...
  • Page 41 F_13: Torque compensation gain = 0 ~ 10 % To enhance Inverter output torque patterns according to the B, C voltage points on the V/F pattern (refer to F_05 description) and the (F_13) for this feature. Voltage 100% F_13= 50/60 2.5/3.0 NOTE: When F_13 = 0, the torque boost function is disabled.
  • Page 42 F_18: Motor rated current = 0~200 % 1. The electronic thermal overload protection for motor : (1) Motor rated current = Inverter rated current x F_18 F_18 = Motor rated current / inverter rated current (2) When the load is within 100% of the motors rated current, the operation continues. When the load reaches 150% of the motors rated current the operation is allowed to continue for 1 minute.
  • Page 43 F_19: Multifunctional input terminal 1 function = 1~ 6 F_20: Multifunctional input terminal 2 function = 1~ 6 1. F_19=1 or F_20 =1: JOG control (refer to F_09) 2. F_19, F_20 =2 or 6 Multi-speed control: F_19=2 & F_20=6: TM2 SP1 Terminal TM2 RESET Terminal Output frequency F_08...
  • Page 44 Time Run/Stop off on F_19=3 F_02 Time Run/Stop F_20=4 5. F_19, F_20 = 5: Auto Reset when inverter faults. F_21: Multi-function output terminal control = 1 ~ 3 1. F_21 = 1: Run mode signal 2. F_21 = 2: At Frequency Speed Signal 3.
  • Page 45 F_23: Auto-restart after momentary power loss =0: auto-restart enabled =1: auto-restart disabled 1. When the AC power supply is temporary below low voltage protection levels because of power company issues or encountering large current loading in the same power supply system, the inverter will stop its output immediately.
  • Page 46 4. If either of following situations should develop, the auto restart times will be reset: No additional malfunction (in operation or stop) occurs within 10 minutes. Press RESET button. F_25: Return to Factory Pre-Settings = 010: Constants initialization to 50Hz system = 020: Constants initialization to 60Hz system 1.

  • Page 47: Malfunction Indication And Countermeasure

    Malfunction Indications and Countermeasures 1. Manual reset inoperative malfunctions INDICATION CONTENT POSSIBLE CAUSE COUNTERMEASURE Place a RC surge absorber in Program error Outside noise interference parallel with the noise generating magnetic contact EEPROM error EEPROM defective Replace EEPROM Voltage too 1.
  • Page 48 3.Manual Reset and Auto-Reset Operative Malfunction INDICATION CONTENT POSSIBLE CAUSE COUNTERMEASURE Transient 1. Motor coil short-circuit with 1. Examining motor over-current external casing 2. Examining wiring starting machine 2. Motor connection wire 3. Replace transistor module short-circuit with grounding 3. Transistor module damaged Over-current at 1.
  • Page 49 Special Condition Description 4*4()4+* (+*),*) ,(=40)4+* H;EF%E2F 4-  +I./ G!  2) H;EF%E2I0E,$1% 4-  + !!+ I0E,$1 + <)$   % /0! !   !&!/20'$   &   0  !! )B %    ! !    78 before %% %  /! %)20+ +    %& 2+ ;' !?!0EF134; * =   ; = !   !   ;   4 !% ; 2# 9 !  '! +;+E 4;*4...

  • Page 50: General Malfunction Examination Method

    General Malfunction Examination Method ABNORMALITY CHECK POINT COUNTERMEASURE Motor Is the power source voltage delivered to Check if the power source on. Inoperative L1, L2 terminal (is the charging indicator Turn power source OFF and then ON illuminated)? again. Reconfirm the power voltage level. Is there voltage output from output Turn power source OFF and then ON terminal T1, T2 and T3?
  • Page 51 Routine examination and periodical examination Inverter requires routine and periodical examination and maintenance Carry out the examination only after the “ Power LED ” indicator goes off for at least 5 minutes Examination Maintenance Maintenance period Examination Criterion Countermeasure item description method Routine...
  • Page 52 Chapter 4: Maintenance and Examination Frequent examination and maintenance is not required for the inverter. To maintain appropriate reliability, please proceed with following periodical examination. Remember to turn off power supply and wait till the Power LED goes off before proceed. (Due to the large amount of remaining charges in the internal capacitors.) Clean out internal dust and dirt.
  • Page 53 Voltage Current Measurement The voltage and current measurement on the primary and secondary side of the inverter may be different due to instrumentation variations. Refer to following diagram for measurement: Signal-phase power supply To motor Different kinds of instrument NOTE Measurement Measuring point Instrument...

  • Page 54: Class B Emi Filter

    Chapter 5 Options and accessories Class B EMI Filters Dimensions Current Filter model Inverter model (mm) W x H x D SYN10 S 220 01 AF FT1000-0.4-S 36x189x71 SYN10 S 220 03 AF SYN10 S 220 05 AF FT1000-0.75-S 36x191x110 SYN10 S 220 07 AF FT1000-2.2-S SYN10 S 220 09 AF...

  • Page 55: Braking Resistors

    Braking resistor selection INVERTER Braking Braking Resistor MODEL module resistor model SYN10 S 220 01 AF SYN10 S 220 03 AF SYN10 S 220 05 AF SYN10 S 220 07 AF SR-0.75-S SYN10 S 220 09 AF SR-0.75-S SYN10 T 400 05 AF SR-0.75-T SYN10 T 400 07 AF SR-1.5-T...
  • Page 56 Braking resistor features Maximum braking Inverter model Resistor type Rated data torque M 100 Ω 85 % SYN10 S 220 07 AF ... SR-0.75-S =10s, δ=10% 150 W 100 Ω 60 % SYN10 S 220 09 AF ... SR-0.75-S =10s, δ=10% 150 W 300 Ω...
  • Page 58 Bonfiglioli has been designing and developing innovative and reliable power transmission and control solutions for industry, mobile machinery and renewable energy applications since 1956. www.bonfiglioli.com Bonfiglioli Riduttori S.p.A. VEC 114 R1 tel: +39 051 647 3111 fax: +39 051 647 3126 Via Giovanni XXIII, 7/A bonfiglioli@bonfiglioli.com...

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Vectron syn10 s220 03 afVectron syn10 t400 05 af

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