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Volvo 240 1993 Owner's Manual

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1993 Volvo 240
WWW.MANUALS.WS
Table of Contents
ESSENTIAL INFORMATION
Please take the time to fill out the forms on this page. When completed, these forms will provide
information essential to the proper servicing and ordering of parts for your Volvo.
Owner:
Name:____________
Address:__________
City, State:_________Zip Code_________
Tel. No.___________
Notice:
Your Volvo is designed to meet all applicable safety and emission standards, as evidenced by the
certification labels attached to the door opening sheet metal and on the left wheel housing in the engine
compartment. For further information regarding these regulations, please contact your dealer.
Vehicle Information (see "Label information" section)
Vehicle License Number_________________
Vehicle Identification Number (VIN)___________
Service Designation Number_________________
Engine Designation________________________
See "Specifications" section
Color Code____________________
Upholstery_____________________
Tire designation____________________
See "Tires" Section
WWW.MANUALS.WS
Vehicle Capacity_________________
© Volvo Cars of North America
file:///K|/ownersdocs/1993/1993_240/93240_1.html (1 of 6)12/30/2006 9:41:56 AM
240 Owner's Manual
VOLVO
240
1993 Owner's Manual
U.S.A. & Canada

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Summary of Contents for Volvo 240 1993

  • Page 1 Tel. No.___________ Notice: Your Volvo is designed to meet all applicable safety and emission standards, as evidenced by the certification labels attached to the door opening sheet metal and on the left wheel housing in the engine compartment. For further information regarding these regulations, please contact your dealer.
  • Page 2 2 This manual deals with the operation and care of your Volvo Welcome to the world-wide family of Volvo owners. We trust that you will enjoy many years of safe driving in your Volvo, an automobile designed with your safety and comfort in mind. To ensure your satisfaction with this vehicle, we encourage you to familiarize yourself with the equipment descriptions, operating instructions, and maintenance requirements/recommendations in this manual.
  • Page 3 Despite our strongest recommendation, and your best intentions, not wearing a seatbelt is like believing "it'll never happen to me!" Volvo urges you and all adult occupants of your car to wear seatbelts and ensure that children are properly restrained, using an infant or booster seat determined by age, weight and height.
  • Page 4 "SOMETHING WE BELIEVE IN" VOLVO pg. 4 General Information Do not export your Volvo to another country before investigating that country's applicable safety and exhaust emission requirements. In some cases it may be difficult or impossible to comply with these requirements.
  • Page 5 The double-sided tape on the back of the tag can be used to secure it safely. In the event the original keys are lost, duplicates may be ordered from your Volvo dealer. Number Tag WWW.MANUALS.WS...
  • Page 6 1993 Volvo 240 WWW.MANUALS.WS Contents Top of Page WWW.MANUALS.WS file:///K|/ownersdocs/1993/1993_240/93240_1.html (6 of 6)12/30/2006 9:41:56 AM...
  • Page 7 WWW.MANUALS.WS The diagnoses outlined below are intended to serve only as a guide to locate and temporarily correct minor faults. Causes of unsatisfactory performance should be investigated and corrected by your Volvo dealer. Condition: Starter fails to operate (or operates very slowly)
  • Page 8 1993 Volvo 240 Check for fuel in the tank. WWW.MANUALS.WS No fuel reaching engine. Check fuse No 4. Check that the high tension lead from the coil to the distributor cap is connected and that the wires to the distributor and coil are connected.
  • Page 9 1993 Volvo 240 WWW.MANUALS.WS Condition: Excessive fuel consumption Possible cause Correction Fuel lines Check leaking. tightness. Spark plugs Replace plugs. worn. Condition: Misfiring at highway driving speed Possible cause Correction Drive the vehicle in a lower gear and keep the engine rpm higher for a few miles Spark plugs in order to remove carbon deposit on the spark plugs.
  • Page 10 VIN plate is located on top left surface of dash. The VIN is also stamped on the right hand door pillar. 2 Vehicle Emission Control Information Your Volvo is designed to meet all applicable safety and emissions standards. Evidence of this can be verified from the certification label on the left wheel valance. For further information regarding these regulations, please consult your Volvo dealer.
  • Page 11 1993 Volvo 240 (FMVSS) specifications (USA) and Ministry of Transport (CMVSS) Standards (Canada) Your Volvo is designed to meet all applicable safety standards. Evidence of this can be verified from the WWW.MANUALS.WS certification label on the rear facing side of the driver's front door.

  • Page 12: Table Of Contents

    1993 Volvo 240 pg. 109 Specifications WWW.MANUALS.WS Subject Page No. Dimensions and weights Cargo space Engine Cooling system Fuel system Ignition system Power transmission Front suspension Capacities Electrical system pg. 110 Specifications Dimensions and weights for US Sedan Wagon models Length 189.9"...

  • Page 13: Dimensions And Weights

    1993 Volvo 240 Max. trailer weight (with brakes - 1 2000 lbs (900 kg) 2000 lbs (900 kg) WWW.MANUALS.WS 7/8" ball)) Max. hitch load 165 lbs (75 kg) 165 lbs (75 kg) Cargo Space Wagon models Length with rear seat up 44.5"...

  • Page 14: Engine

    Type Positive pressure, closed system Thermostat begins to open at 188,6 ° F (92 ° C) Fan belts, designation HC-38 x 918 (two) A/C belt, designation HC-38x850 WWW.MANUALS.WS Coolant: Volvo Original coolant/antifreeze Fuel system file:///K|/ownersdocs/1993/1993_240/93240_109.html (3 of 5)12/30/2006 9:41:57 AM...

  • Page 15: Ignition System

    1993 Volvo 240 The engine is equipped with an electronic fuel injection system. WWW.MANUALS.WS Ignition System Firing order 1-3-4-2 Ignition setting (12 ° B.T.D.C. at 750 rpm) Spark plugs Bosch WR7DC (or equivalent) Spark plug gap 0.028-0.032" (0.7-0.8 mm) Tightening torque 15-22 ft. lbs. (20-30 Nm) Distributor, direction of rotation Clockwise pg.
  • Page 16 1993 Volvo 240 4th gear 21.7 34.9 5th gear 26.4 42.5 WWW.MANUALS.WS Reverse 5.9 9.5 Front suspension McPherson type spring and strut suspension. Shock absorbers housed in strut casing. Rack and pinion steering. Safety-type steering column. The alignment specifications apply to an unloaded car but include fuel, coolant and spare wheel.

  • Page 17: Capacities

    1993 Volvo 240 pg. 114 Specifications WWW.MANUALS.WS Capacities 15.8 US Fuel tank 60 liters gals Cooling system -manual transmission 9.9 US qts 9.4 liters -automatic transmission 9.7 US qts 9.2 liters -expansion tank 0.7 US qts 0.6 liters separately 3.85 Engine: 4.0 US qts...
  • Page 18 1156 Ba 15 s 21 W/32 Rear fog lights 1156 Ba 15 s The following bulbs may be obtained from your nearest Volvo dealer: Rear ash tray light 1.2 W W2x4.6d License plate light, sedan Ba 9 s License plate light, S 8.5-8...
  • Page 19 * always observe posted speed limits. Vehicle Loading The tires on your Volvo will perform to specifications at all normal loads when inflated as recommended on the tire information label located on the rear facing side of the right front door. This label lists both tire and vehicle design limits.
  • Page 20 5x15" spare pg. 116 Volvo Service Manuals Service Manuals for your Volvo are available for purchase. These are the same used by competent Volvo technicians. Major sections within the binder system include: 0-General Information; 1-Service and Maintenance; 2- Engine; 3-Electrical System and Instruments; 4-Power Transmission; 5-Brakes; 6-Suspension and Steering;...
  • Page 21 WWW.MANUALS.WS only. pg. 117 Road assistance Your new Volvo comes with a three year road assistance program known as ON-CALL. Additional information, features, and benefits are described in a separate information package in your glove compartment. If you have misplaced you package, dial 1-800-63 VOLVO (8-6586) for assistance.
  • Page 22 1993 Volvo 240 WWW.MANUALS.WS Oil level between dipstick marks. The distance between the marks represents approx. 1 US qt. = 1 liter. Fill with multigrade oil Check without removing the cap that the brake fluid level is above the Min-mark. Brake and clutch fluid DOT 4 or 4+.
  • Page 23 1993 Volvo 240 KUNGSBACKA 199 WWW.MANUALS.WS Contents Top of Page WWW.MANUALS.WS file:///K|/ownersdocs/1993/1993_240/93240_114.html (7 of 7)12/30/2006 9:41:58 AM...
  • Page 24 1993 Volvo 240 pg. 14 Starting (ignition) switch, Turn signals WWW.MANUALS.WS Starting (ignition switch Starting (ignition) switch/steering wheel lock O Locked position: remove the key to lock the steering wheel. I Intermediate position: certain circuits (heater blower, cigarette lighter, accessories, etc.) on.
  • Page 25 1993 Volvo 240 WWW.MANUALS.WS Turn signals 1 Signal lever engaged for normal turns. Note: A defective turn signal bulb will cause turn signal indicator and remaining signal lights to flash more rapidly than normal. 2 Lane change position. In maneuvers such as lane changing, the driver can flash the turn signals by moving the turn signal lever to the first stop and holing it there.
  • Page 26 1993 Volvo 240 WWW.MANUALS.WS Rear fog light The rear fog light is considerably brighter than the normal tail lights and should be used only when atmospheric conditions, such as fog, rain, snow, smoke or dust reduce the daytime or nighttime visibility of other vehicles to less than 500ft (152 meters).
  • Page 27 1993 Volvo 240 Switch from upper to lower beams, and vice versa, by moving the turn signal switch lever on the left side for the steering column towards the steering wheel. The parking lights can be used without WWW.MANUALS.WS switching on the starting (ignition) key.
  • Page 28 1993 Volvo 240 1 Intermittent wiper With switch in this position, the wipers will make a stroke approx. every seventh second. WWW.MANUALS.WS 2. "Single stroke" position Switch returns automatically when released. 3 Wipers, low speed 4 Wipers, high speed 5 Windshield wiper/washer The wiper will make 2-3 complete stroking cycles after the lever is released.
  • Page 29 1993 Volvo 240 WWW.MANUALS.WS Adjusting washer nozzles The fluid spray may be adjusted by carefully inserting a needle into the metal nozzle and rotating nozzle to desired position. pg. 17 Cruise Control Cruise Control (option) The cruise control switches are located on the turn signal switch lever.
  • Page 30 1993 Volvo 240 This will automatically disengage the cruise control. Previously selected cruise speed is retained in the memory and by momentarily setting the switch to RESUME position that speed will be re-engaged. WWW.MANUALS.WS If the cruise control is already engaged, the cruising speed can be increased by depressing the SET SPEED button (2).
  • Page 31 1993 Volvo 240 WWW.MANUALS.WS Washer fluid reservoir The washer fluid reservoir for the windshield and tailgate washer (wagon) is located in the engine compartment and holds approx. 0.8 US gals = 3.2 liters. During the wintertime, the reservoir should be filled with anti-freeze washer fluid specified in section titled "Cold Weather Driving".
  • Page 32 1993 Volvo 240 WWW.MANUALS.WS Note: Regulations regarding to the use of the hazard warning flasher may vary from state to state. pg. 19 Heated door mirrors, Parking brake, Seat heaters (certain models) Heated door mirrors Press the heated door mirrors switch to demist the mirrors. The orange light will light up. The system will be switched off automatically after 10-15 minutes or when the starting (ignition) key is switched off.
  • Page 33 1993 Volvo 240 WWW.MANUALS.WS Seat heaters Heated front seats are equipped with electrically-heated backrests and seat cushions which operate only when the seat is occupied. The switches engage the heating which then is thermostatically controlled. It switches on automatically when the temperature drops below 60°F (15°C) and switches off at approx.
  • Page 34 1993 Volvo 240 pg. 20 Cigarette lighter, Ash trays WWW.MANUALS.WS Cigarette lighter To operate, depress the knob fully. When the knob automatically releases, the cigarette lighter is ready for use. The starting (ignition) switch must be ON for the cigarette lighter to function.
  • Page 35 1993 Volvo 240 WWW.MANUALS.WS Electrically-operated windows (standard on certain models) The electrically-operated windows are controlled by switches set in the door arm rests. All the windows can be controlled from the driver's arm rest as shown in the above illustration.
  • Page 36 1993 Volvo 240 the driver's door. The rear-door windows cannot be raised or lowered with the respective door switch but instead only WWW.MANUALS.WS with the corresponding switch on the driver's door. pg. 22 Heating and ventilation Heating system 1 TEMP...
  • Page 37 1993 Volvo 240 WWW.MANUALS.WS Blower motor Has 4 speeds and is shut completely off when the knob is turned to the left. 6 Air louvers-dash The air flow through the louvers is decreased when the (2) and/or (3) controls are depressed.
  • Page 38 1993 Volvo 240 WWW.MANUALS.WS Air louvers - dash A Closed B Open C Directing air flow horizontally D Directing air flow vertically pg. 24 Air conditioning Air conditioning How to use the air conditioner: Blower switch Position 4 for rapid cooling.
  • Page 39 Water under the vehicle in hot weather can be the result of condensation from the air conditioning system. Have your Volvo dealer check the system for correct operation yearly. The air conditioning system should be operated periodically to ensure troublefree performance year round.
  • Page 40 1993 Volvo 240 pg. 25 Audio System WWW.MANUALS.WS The following pages describes the use of your TD-613 tuner deck. On/off (turn) Volume (turn) Balance left/right (push-turn) Fader front/rear (pull-turn) 2. Bass control 3. Treble control 4. Waveband selector 5. Frequency tuning 6.
  • Page 41 1993 Volvo 240 The radio features anti-theft circuitry. If the set is removed from the vehicle or if the batter power is WWW.MANUALS.WS disconnected, a special code must be entered to enable operation of the set. Refer to the radio code card supplied with your vehicle or ask your dealer for the correct code.
  • Page 42 1993 Volvo 240 WWW.MANUALS.WS On/off switch and volume control Turn the button clockwise to switch on and to increase volume. Waveband selector The desired waveband is set by pressing the button. The frequency and waveband is shown on the display.
  • Page 43 1993 Volvo 240 WWW.MANUALS.WS Manual tuning Press the left side of the button to tune down and the right side to tune up. Release the button when the desired frequency is displayed. pg. 28 Radio (cont.) Automatic programming (autostore) WWW.MANUALS.WS This function works on the FM and AM wavebands and has 8 memories in autostore mode on each waveband.
  • Page 44 1993 Volvo 240 selected waveband is automatically stored in the autostore memory. The lowest frequency station will now be heard. If there are no audible stations "---" will be displayed. WWW.MANUALS.WS 2 Press the "AUT" button once again if you wish to listen to another memorized autostored station. For each press a new station is set.
  • Page 45 1993 Volvo 240 Preset programming WWW.MANUALS.WS 1 Tune in to desired frequency. 2 Depress a preset button. The audio cuts out. Keep the button depressed until the audio comes on (approx. 2 sec.) 3 The frequency is now stored on this preset button.
  • Page 46 1993 Volvo 240 Balance control WWW.MANUALS.WS Push in the knob and turn to the left or right to adjust left/right speaker balance. The "detent" indicates the "equalized" left/right balance position. Fader control Pull out the knob and turn it to the left or right to adjust front/rear speaker balance.
  • Page 47 1993 Volvo 240 Adjust the bass by moving the control up or down. WWW.MANUALS.WS The "detent" indicates "equalized" bass. Treble control Adjust the treble by moving the control up or down. The "detent" indicates "equalized" treble. Contents Top of Page WWW.MANUALS.WS...
  • Page 48 1993 Volvo 240 pg. 31 Cassette deck WWW.MANUALS.WS Cassette slot The cassette is inserted with the roll of tape to the right-hand side. When the cassette is inserted, the radio is automatically disengaged. Push the cassette gently into place. The cassette will start to play automatically.
  • Page 49 1993 Volvo 240 of the tape. WWW.MANUALS.WS Fast winding Press either of these buttons (see arrows for direction) for fast winding. Depress fully to lock the button. Press the opposite button to stop fast winding. pg. 32 Cassette deck (cont.) WWW.MANUALS.WS...
  • Page 50 1993 Volvo 240 pg. 33 General Information WWW.MANUALS.WS Sending signals The FM waves do not follow the earth's surface, nor dot hey bounce off the atmosphere. For this reason their range is limited. The AM waves follow the earth's surface and reflect against the atmosphere. This gives them a wide range.
  • Page 51 1993 Volvo 240 Because of the limited range of the FM senders and the fact that these waves are very reflective this WWW.MANUALS.WS problem usually occurs with FM reception. If the sender is blocked by buildings or mountains distortion can result.
  • Page 52 1993 Volvo 240 WWW.MANUALS.WS Cross modulation If you listen to a weak station in the vicinity of a stronger one, both stations may be received simultaneously. FM - reasons for distortion FM is affected by the electrical systems of nearby vehicles, especially those without suppression. The distortion increases if the station is weak or poorly set.
  • Page 53 Reception conditions are not always optimum and this is, of course, beyond our control. However, we have endeavored to make the Volvo Audio System of a quality so that you can enjoy the best possible reception no matter what the reception conditions may be.
  • Page 54 Take up slack using a pen or a pencil before inserting cassette in cassette slot. Cleaning cassette We recommend the use of Volvo Cleaning Cassette available as a genuine Volvo accessory. Regular use helps maintain sound quality, cleans vital parts and helps prevent tape tangle.
  • Page 55 1993 Volvo 240 Pinch-off WWW.MANUALS.WS Contents Top of Page WWW.MANUALS.WS file:///K|/ownersdocs/1993/1993_240/93240_31.html (8 of 8)12/30/2006 9:42:03 AM...
  • Page 56 WWW.MANUALS.WS VOLVO CONCERN FOR SAFETY Safety is the cornerstone of Volvo. Our concern dates back to 1927 when the first Volvos rolled off the production line. Three-point seatbelts, safety cages, and crumple zones were designed into Volvo cars long before it was fashionable or required by government regulations.
  • Page 57 You can also obtain other information about motor vehicle safety from the Hotline. pg. 38 Child safety Volvo recommends the proper use of restraint systems for all occupants, including children. Remember that regardless of age and size, a child should always be properly restrained in a car. Restraint systems for children are designed to be secured in the vehicle by lap belts or the lap portion of a lap-shoulder belt.
  • Page 58 1993 Volvo 240 A specially designed and tested safety cushion for this purpose can be obtained from you Volvo dealer. WWW.MANUALS.WS If necessary, an optional auxiliary third seat is available for use in the luggage compartment of station wagon models. This seat is designed for two children, each up to 88 lbs. in weight and up to 59 inches in height.
  • Page 59 1993 Volvo 240 WARNING! WWW.MANUALS.WS Child Restraint Anchorages are designed to withstand only those loads imposed by correctly fitted Child Restraints. Under no circumstances are they to be used for adult seat belts or harnesses. The anchorages are not able to withstand excessive forces on them in the event of a collision in full harness seat belts or adult seat belts are installed to them.
  • Page 60 1993 Volvo 240 WWW.MANUALS.WS To buckle: Pull the belt out from the retractor far enough to insert the latch into the buckle until a distinct snapping sound is heard. The belt should not be twisted or turned. Note: The lap belt should sit low and tight under abdomen.
  • Page 61 1993 Volvo 240 1. Attach the seat belt. Pull rapidly on the strap. WWW.MANUALS.WS WARNING! Check other traffic before performing this check. Brake firmly from approximately 30 mph (50km/h) or turn in a tight circle while pulling on the belt.
  • Page 62 The systems is designed to supplement the protection provided by the three-point seat belt system. The interior of an SRS-equipped Volvo loos very much the same as any other. The only indications of WWW.MANUALS.WS the system's presence are the "SRS" embossed on the steering wheel pad, and the knee bolster beneath the steering column.
  • Page 63 When installing any optional equipment make sure that the SRS system is not damaged. Do not attempt to service any component of the SRS yourself. Attempting to do so may result in serious personal injury. If a problem arises, take your car to the nearest authorized Volvo Dealer for inspection as soon as possible.
  • Page 64 If you are involved in an accident which has resulted in airbag deployment, we recommend the following: Have the car towed to an authorized Volvo dealer or collision repair shop. Even if the car is driveable WWW.MANUALS.WS after an accident, we do NOT recommend driving the car with a deployed air bag.
  • Page 65 1993 Volvo 240 new, genuine Volvo-brand components. WWW.MANUALS.WS There is no maintenance to perform on the SRS yourself. The only periodic maintenance recommended on the SRS is that the air bag module should be replaced approximately every ten years and that the other components in the system (wiring, connector, etc.) should also be inspected at this time.
  • Page 66 1993 Volvo 240 pg. 44 Doors and locks, Child safety locks WWW.MANUALS.WS Unlocking front doors Both front doors can be unlocked by using the starting (ignition) key. Turning the key 1/4 turn counter- clock wise (right door : clockwise) lifts the lock buttons on the window ledge and the door can be opened by pulling the handle.
  • Page 67 1993 Volvo 240 WWW.MANUALS.WS Child safety locks The buttons are located on the rear door jambs. A The lock functions normally B The door cannot be opened from the inside WARNING: In the event of an accident, the rear seat passengers cannot open the doors from the inside with the buttons in position B.
  • Page 68 1993 Volvo 240 WWW.MANUALS.WS Unlocking Locking Withdraw key in vertical position The trunk lock can also be disconnected from the central locking system by turning the key counterclockwise as shown below: Withdraw key in horizontal position The trunk is now always locked.
  • Page 69 1993 Volvo 240 WWW.MANUALS.WS To open the hood: Pull the release handle (located under the left side of the dash). Lift the hood slightly, insert a hand under the center line of the hood and depress the safety catch handle.
  • Page 70 1993 Volvo 240 WARNING! WWW.MANUALS.WS When braking rapidly the load could be displaced and cause injury to occupants. Sharp edges on the load should be covered for protection. It is essential that the "load" be secured safely. Use belts locked around the folded down armrest (see illustration).
  • Page 71 1993 Volvo 240 WWW.MANUALS.WS Side-view mirrors A Adjustment up/down B Adjustment sideways Avoid using ice scrapers made of metal as they can easily scratch the mirror surface. WARNING! The mirrors should always be adjusted before driving. Objects seen in the wide angle right side mirror are closer than they appear to be.
  • Page 72 1993 Volvo 240 WWW.MANUALS.WS Interior light 1. Light always on. 2. Light always off. 3. Light is on when either of the front or rear doors are opened. On certain models a time delay device illuminates the interior light for approx. 15 seconds after closing the driver's door.
  • Page 73 1993 Volvo 240 Contents Top of Page WWW.MANUALS.WS WWW.MANUALS.WS file:///K|/ownersdocs/1993/1993_240/93240_44.html (8 of 8)12/30/2006 9:42:05 AM...
  • Page 74 1993 Volvo 240 pg. 49 Rear seat (wagon) WWW.MANUALS.WS Folding rear seat Depress either lever located at the front bottom edge of the rear seat cushion (right or left side). Tilt the seat towards the front seat. Note: It may be necessary to move front seats forward or raise the seat backs slightly to allow rear seat to fold down.
  • Page 75 1993 Volvo 240 Warning: When returning the rear seat to its normal position, make sure the latches are securely locked WWW.MANUALS.WS and the seat belts are easily accessible for use. Removing seat cushion The seat cushion can be easily removed to provide a slightly larger cargo storage area. To remove, lift the seat cushion out of the hinges.
  • Page 76 1993 Volvo 240 Depress the release button located under the tailgate handle. WWW.MANUALS.WS To open from the inside: Pull out the T-handle located at the bottom of the tailgate. Safety catch A The lid cannot be opened from the inside.
  • Page 77 The spare wheel and jack are stored under the hatch to the left in the cargo compartment. Loosen the two clips 1/4 turn and lift off the hatch. WARNING! Unless the station wagon is equipped with a cargo compartment seat (Volvo accessory), occupants should not ride in this section of the car.
  • Page 78 1993 Volvo 240 WWW.MANUALS.WS Eyelets Six eyelets are provided in cargo compartment for anchoring cargo. Two eyelets are accessible when the seat back is folded forward. WARNING! Luggage or other cargo should not be stowed higher than the seat backs. All items should be secure in place.
  • Page 79 1993 Volvo 240 There are two levers, each with three positions, for adjusting the height of the seat ( front and/or back of WWW.MANUALS.WS cushion). This allows adjustment of the seat cushion angle for added comfort. After adjusting the seat check that it is securely latched.
  • Page 80 1993 Volvo 240 pg. 53 Operating the car WWW.MANUALS.WS Subject Page No. Break-in period Driving economy, shift indicator light Starting the engine Manual transmission Automatic transmission Emergency towing, towing information Trailer hauling Automatic transmission, brake system Three way catalytic converter pg.
  • Page 81 1993 Volvo 240 4th gear 80 mph (130 km/h) WWW.MANUALS.WS 5th gear 90 mph (150 km/h) Avoid driving at low speed in high gear. *These are the maximum speeds recommended by the factory. Note that legislation in different countries and states can stipulate other max. speeds than those given here.
  • Page 82 (manual transmission models only) The Volvo shift indicator light (S.I.L.) is a device designed to help you get even better gas mileage from you Volvo car. Studies have shown that the best fuel economy is obtained by shifting gears at low engine rpm and high relative engine load.
  • Page 83 1993 Volvo 240 Starting and stopping WWW.MANUALS.WS 1. Fasten the seat belt. WARNING! Before starting, check that the seat is adjusted properly. Make sure the brake pedal can be depressed completely. Move the seat closer if necessary. Refer to section "Front seats".
  • Page 84 1993 Volvo 240 Warning : Before starting the engine inside a garage, always open the garage doors fully to ensure WWW.MANUALS.WS adequate ventilation. Exhaust gases contain carbon monoxide, which is invisible and odorless but very poisonous. Contents Top of Page WWW.MANUALS.WS...
  • Page 85 1993 Volvo 240 pg. 57 Manual transmission WWW.MANUALS.WS 5-speed manual transmission Depress the clutch pedal fully when changing gears. Remove the foot from the clutch pedal after every gear shift. See "Shift indicator light" section for more information on economical use of the manual transmission.
  • Page 86 1993 Volvo 240 Shift positions WWW.MANUALS.WS P park D drive R reverse 2 intermediate N neutral 1 low The gear selector can be moved freely between D and 2. Selections of other positions are obtained by depressing the selector knob prior to moving the selector.
  • Page 87 1993 Volvo 240 for relatively slow highway driving. for city driving. WWW.MANUALS.WS when driving on mountain road where precise speed control is desirable. for passing. 1 Low position If position 1 is selected when driving at high speeds. 2 is engaged first and 1 when the speed has dropped approx.
  • Page 88 1993 Volvo 240 Disengage 4th gear (reminder light illuminated) when: - towing a trailer WWW.MANUALS.WS - driving on hilly roads where precise speed control is desired. CAUTION: Never select P or R while the car is in motion. When initially selecting D, 2, 1 or R, your right foot should press firmly on the brake and the engine must be idling.
  • Page 89 1993 Volvo 240 Note: Too-rapid acceleration immediately after selecting a gear will cause harsh engagement and WWW.MANUALS.WS premature transmission wear. 7. Release parking brake, then foot brake, and accelerate. To stop the car release the accelerator pedal and apply the brakes with your right foot.
  • Page 90 1993 Volvo 240 pg. 61 Emergency towing (pulling), Tow-truck information WWW.MANUALS.WS Front eyelet Rear eyelet Precautionary steps to observe when towing Please check with state and local authorities before attempting this type of towing as vehicles being towed are subject to regulations regarding maximum towing speed, length and type of towing device, lighting, etc.
  • Page 91 When preparing for trailer hauling, observe the following: Use a trailer hitch which meets Federal Safety Standards for rear end collisions (FMVSS 301-75). For trailer weights exceeding 2,000 lbs (908 kgs) use only a trailer hitch offered as a Genuine Volvo Accessory.
  • Page 92 Remove the ball and drawbar assembly when the hitch is not being used. Increase tire pressure to recommended full load pressure. See section "Wheels and Tires". Volvo recommends the use o synthetic engine oil when towing a trailer over long distances or in mountainous areas.
  • Page 93 When driving with heavy trailers, it is recommended that an additional oil cooler be installed. This applies especially when driving under sever conditions e.g. mountain driving or prolonged driving at high speeds without breaks. The additional oil cooler is available as a genuine Volvo accessory. Regarding oil change, see section titled "Transmission oil".
  • Page 94 If the fluid level is below the MIN mark in either section of the reservoir: DO NOT DRIVE. Tow the car to a volvo dealer, have the brake system checked and any leakage repaired. Severe strain on the brake system The brakes will be subject to severe strain when driving in mountains or hilly areas.
  • Page 95 1993 Volvo 240 Three-way catalytic converter Cautions WWW.MANUALS.WS Keep your engine properly tuned. Certain engine malfunctions, particularly involving the electrical, fuel or distributor ignition systems, may cause unusually high converter temperatures. Do not continue to operate your vehicle if you detect engine misfire, noticeable loss of power or other unusual operating conditions, such as engine overheating or backfiring.
  • Page 96 1993 Volvo 240 pg. 65 Service and maintenance WWW.MANUALS.WS Subject Page Maintenance services Service requirements Engine B230F Fuel requirements Engine fluids Engine oil, Oil/oil filter change interval Cooling system Servicing Transmission oil Rear axle, power steering, brake fluid Lubrication Coolant...

  • Page 97: Maintenance Services

    67 Maintenance service Maintenance inspection intervals Volvo advises you to follow the inspection program at 10,000 mile or 16,000 km intervals which is outlined in the "Maintenance Records Booklet". This maintenance program contains inspections and services necessary for the proper functioning or your car over the next inspection interval.
  • Page 98 1993 Volvo 240 concerning maintenance. See your "Maintenance Records Manual". WWW.MANUALS.WS Applicable warranties - U.S. In accordance with U. S. Federal Regulations, the following list of applicable U.S. warranties is provided. For Canadian specification vehicles, see your separate warranty booklet.
  • Page 99 2) 30,000 miles (48,000 km) or every two years. WWW.MANUALS.WS 3) B 230 FD only: Clean at 100,00 miles (160,000 km). 4) B 230 FD only: Recommended but not required to maintain Volvo Emission Warranty. file:///K|/ownersdocs/1993/1993_240/93240_65.html (4 of 6)12/30/2006 9:42:09 AM...
  • Page 100 1993 Volvo 240 pg. 70 Servicing Engine WWW.MANUALS.WS The following items should be checked weekly Description by the owner. (This only takes a few on page moments.) Engine Oil Level Brake Fluid Radiator coolant level Tire Pressure (including spare) Operation of all lights...
  • Page 101 1993 Volvo 240 Engine B230F WWW.MANUALS.WS 1 Data plate 2 Oil filler cap, engine 3 Oil dipstick, engine 4 Brake fluid reservoir 5 Washer fluid 6 Expansion tank, coolant 7 Oil reservoir, power steering 8 Battery Contents Top of Page WWW.MANUALS.WS...
  • Page 102 1993 Volvo 240 pg. 7 Before you drive: WWW.MANUALS.WS Instruments and controls Instruments Warning lights Clock Oil pressure gauge, voltmeter Ignition switch, turn signals Lighting Windshield wipers, washer nozzles Cruise control Washer fluid reservoir Rear window demister, hazard warning flasher...
  • Page 103 1993 Volvo 240 WWW.MANUALS.WS pg. 9 Instruments and Controls No. Item Page No. Air louver Turn signals, cruise control Headlights, parking lights Instrument panel rheostat Rear fog light Horn WWW.MANUALS.WS Instrument panel Starting (ignition) switch/steering wheel lock Wiper/washer, tailgate window wiper/washer (wagon) 10 Space for optional equipment file:///K|/ownersdocs/1993/1993_240/93240_7.html (2 of 8)12/30/2006 9:42:11 AM...
  • Page 104 1993 Volvo 240 11 Clock WWW.MANUALS.WS 12 Air louver 13 Hood release handle 14 Fuse box 15 Cigarette lighter 16 Rear window demister 17 Hazard warning flashers 18 Heated door mirrors (certain models only) 19 Air conditioning compressor switch 20 Seat belt reminder light...
  • Page 105 1993 Volvo 240 C Speedometer WWW.MANUALS.WS In kilometer and miles per hour (U.S. models) In kilometers per hour (Canadian models) D Odometer Total reading in miles (U.S. models) Total reading in kilometers (Canadian models) E Temperature gauge The gauge pointer should remain inside the black range during normal operation. If the pointer enters the red range repeatedly, check coolant level and fan belt tension.
  • Page 106 If the light comes on while driving, the oil pressure is too low. Stop the car and then stop the engine immediately and check the engine oil level. If the light stays on after restart, have the car towed to the nearest authorized Volvo dealer.
  • Page 107 Canadian models are equipped with this warning light: Warning! If the fluid level is below the MIN mark in either section of the reservoir, DO NOT DRIVE. Tow the car to a Volvo dealer, have the brake system check and any leakage repaired.
  • Page 108 If the warning lamp lights up there is a malfunction of the ABS system (the standard braking system will however function) and the vehicle should be driven to a Volvo dealer for inspection. The Anti-lock Braking System (ABS) helps to improve vehicle control (stopping and steering) during sever braking conditions by limiting brake lock-up.
  • Page 109 1993 Volvo 240 WWW.MANUALS.WS Oil Pressure gauge (optional) The oil pressure gauge indicates the pressure of the oil in the lubricating system of the engine. The pressure is dependent on the speed of the engine, the oil temperature and the viscosity of the oil. 1 bar = approx. 14 psi.
  • Page 110 WWW.MANUALS.WS Unleaded Fuel Each Volvo has a three-way catalytic converter and must use only unleaded gasoline (as specified on the instrument panel and inside the fuel filler door). U.S. and Canadian regulations require that pumps delivering unleaded gasoline be labelled "UNLEADED". Only these pumps have nozzles which fit your car's filler inlet.
  • Page 111 Volvo dealer. If you change the engine oil and filter yourself, your Volvo dealer can assist you in disposing of the used oil. Engine oil can be harmful to your skin - gloves should be worn when performing this work.

  • Page 112: Engine Fluids

    1993 Volvo 240 PROTECT THE ENVIRONMENT WWW.MANUALS.WS It is illegal to pollute drains, water courses and soil. Use authorized waste collection facilities, including approved recycling centers and garages providing facilities for disposal of used oil and oil filters. If in doubt, contact your local authority for advice on disposal.
  • Page 113 1993 Volvo 240 Coolant WWW.MANUALS.WS Maintain fluid level between MAX and MIN marks on expansion tank. Mixture of 50 percent Volvo Original coolant/antifreeze or similar and 50 percent water should be used. See "Coolant" section. Brake fluid Without removing the cap, check that the level is above the MIN mark. Brake fluid DOT 4+. See "Brake fluid"...
  • Page 114 Do not use oils with other viscosity ratings. The use of incorrect viscosity oil can shorten engine life. Volvo recommends the used of energy-conserving oils. Look for the API label. Synthetic oils complying with oil quality requirements are recommended for driving in areas of sustained temperature extremes (hot or cold), when towing trailers over long distances or for prolonged driving in mountainous areas.

  • Page 115: Cooling System

    1993 Volvo 240 Note: SAE 15W/40 must not be used at low ambient temperatures; see viscosity WWW.MANUALS.WS chart. Changing oil and oil filter Oil and oil filter changes should be made as specified by this table. Then the correct oil/oil filter change interval...
  • Page 116 Start engine and run until hot. Check the cooling system connections for tightness. Also re-check the coolant level. Capacity: 9.9 US qts. = 9.4 liters (manual transmission models); 9.7 US qts. = 9.2 liters (automatic transmission models) - Volvo Genuine Coolant/Anti-freeze. Cooling system, hoses and connections Check all cooling system hoses and connections for defects or deterioration of hoses and loose clamps or fittings.
  • Page 117 1993 Volvo 240 Valves WWW.MANUALS.WS The valve clearance should be checked every 30,000 miles (48,000 km). Exhaust Gas Recirculation (EGR) This system operates by returning some of the exhaust gases to the engine to be recombusted: since this lowers the combustion temperature the amount of nitrogen oxides released into the atmosphere is reduced.

  • Page 118: Servicing

    We recommend that this filter be changed every 60,000 miles (96,000 km). The filter is replaces as one complete unit. WWW.MANUALS.WS Replace more frequently if contaminated fuel was introduced into the tank. For B 230 FD only: Replacement is recommended but not required to maintain Volvo Emission Warranty. file:///K|/ownersdocs/1993/1993_240/93240_77.html (1 of 5)12/30/2006 9:42:13 AM...
  • Page 119 The filter cannot be cleaned and should always be replaced with a new one. Checking and adjusting idle speed Your Volvo is equipped with an electronically controlled idle air control system that requires no periodic checking or adjustment. Heated oxygen sensor system This is an emission control system designed to reduce emissions and improve fuel economy.
  • Page 120 1993 Volvo 240 WWW.MANUALS.WS Heated Oxygen Sensor On the B230F engines, the oxygen sensor is electrically heated. The use of a PTC (Positive Temperature Coefficient) element to heat the oxygen sensor ensures a shorter warm up time and continuous operation at its working temperature.
  • Page 121 1993 Volvo 240 WWW.MANUALS.WS B230F 1. PCV nipple 2. Flame Guard 3. Oil trap PCV system, B230F engine The PCV nipple in the intake manifold should be cleaned after 60,000 miles (96,000 km). pg. 81 Servicing (cont.) Engine Evaporative Emissions...
  • Page 122 1993 Volvo 240 Engine Ignition WWW.MANUALS.WS Change spark plugs The spark plugs should be changed every 30,000 miles (48,000 km). However, prolonged city driving or fast highway driving may necessitate changing spark plugs after 15,000 miles (24,000 km) of driving. When installing new plugs, be sure to fit the right type and use the correct torque, see "Specifications".

  • Page 123: Transmission Oil

    1993 Volvo 240 pg. 82 Manual transmission WWW.MANUALS.WS Manual transmission with overdrive, M47 II Capacity: 1.6 US qts 1.5 liters. Fluid type: Automatic Transmission Fluid Type F The oil level should be up to the level/filler plug. When replacing transmission oil, drain the oil immediately after driving, while it is still hot, by removing the drain plug.
  • Page 124 1993 Volvo 240 WWW.MANUALS.WS Automatic transmission Capacity: 7.8 US qts (7.4 liters) Fluid type: Automatic Transmission Fluid type Dexron II D. Replace: every 20,000 miles (32,000 km). A Cold transmission: oil temperature = + 105°F ( + 40°C) . This is a normal temperature for the transmission after idling for about 10 minutes.
  • Page 125 1993 Volvo 240 WARNING! The oil may be very WWW.MANUALS.WS hot! Do not use rags which can leave lint on the dipstick. The transmission is topped up via the dipstick tube. The space between the MIN and MAX marks on the dipstick corresponds to 0.5 US qts (0.5 liter). Do not fill the transmission with too much oil, since this can result in oil being ejected from the transmission.

  • Page 126: Lubrication

    Check, without removing the cap, that the level is above the "MIN" mark of the fluid reservoir. Always entrust brake fluid changing to a Volvo dealer. Change brake fluid every year when driving under extremely hard conditions (mountain driving etc.) and if the car is equipped with a non factory air dam.
  • Page 127 1993 Volvo 240 To simplify maintenance, your Volvo has been equipped with ball joints steering rods and propeller WWW.MANUALS.WS shafts that do not require regular lubrication. Points that normally require lubricating have been packed with very durable grease at the factory and then carefully sealed, eliminating the need for subsequent lubrication.

  • Page 128: Coolant

    Top up with coolant by filling the expansion tank when level is at the "Min" mark. Use a mixture of 50 percent Volvo Type C coolant and 50 percent water all the year round. Top up to the "Max" mark.

  • Page 129: Generator, Jump Starting

    1993 Volvo 240 Note: Do not add water only. Water by itself reduces the rust protective and anti-freeze qualities of the WWW.MANUALS.WS coolant and has a lower boiling point. It can also cause damage to the cooling system if it should freeze.
  • Page 130 1993 Volvo 240 as this will immediately ruin the alternator. Always make sure that all the battery connections are cleaned and properly tightened. WWW.MANUALS.WS 5 If any electrical welding work is performed on the vehicle, the ground lead and all the connecting cables of the alternator must be disconnected and the welder wires placed as near the welding point as possible.
  • Page 131 1993 Volvo 240 WARNING! WWW.MANUALS.WS To prevent possible explosion, never expose battery to open flame or electric spark. Do not smoke near battery. Batteries generate hydrogen gas which is flammable and explosive. Battery fluid contains sulfuric acid which can cause serious injury.

  • Page 132: Replacing Bulbs

    1993 Volvo 240 pg. 88 Replacing bulbs WWW.MANUALS.WS Replacing bulbs The replacement of bulbs in the various lighting units is shown on the following pages. Make sure when installing bulbs, that the guide pin on the socket fits into its corresponding recess.
  • Page 133 1993 Volvo 240 WWW.MANUALS.WS Front light bulbs Loosen the Phillips screws and remove the lens. The bulbs can now be removed by pressing them inwards and turning them slightly counterclockwise. When re-installing lens, check that the gasket is in position.
  • Page 134 1993 Volvo 240 the lower end out up and unhook upper edge. 2 Turn bulb holder approx 3,8" (1 cm) counterclockwise and remove it. WWW.MANUALS.WS 3 Depress bulb n bulb holder turn it slightly counterclockwise and remove it. 4 Install a new bulb Install bulb holder in tail lamp.
  • Page 135 Loosen the clip and move panel aside (see illustration). The procedure for changing a bulb is basically the same as for other models. When re-installing, hold the bulb holder with the word "Volvo" turned towards the center of the car. Power WWW.MANUALS.WS...
  • Page 136 1993 Volvo 240 2 Back-up light Ba 15s 1156 WWW.MANUALS.WS 3 Rear turn signal Ba 15s 1156 4 Brake light/tail 32/3 21/5 1157 light License plate light, sedan model Slide the bulb housing backwards until it is released from the front edge. Pull out the lamp housing and replace the bulb.
  • Page 137 1993 Volvo 240 Insert a screwdriver through the opening in the housing and depress the catch tab. WWW.MANUALS.WS Pull out the housing assembly. Bulbs Power Socket License plate light, 5 W S 8.5 - 8 wagon High-mounted stop light On sedans (top), use screwdriver to depress catch then pull plastic cover up and away from the light assembly.
  • Page 138 1993 Volvo 240 Bulbs Power Socket US Bulb No High mounted 32 cp/ 21 W Ba 15 s 1156 WWW.MANUALS.WS stop light pg. 92 Replacing bulbs Interior light Insert a screwdriver through the opening in the right side of the housing and depress the catch tab. Pull out the housing assembly and replace the bulb.
  • Page 139 Trunk light 15 W S 8.5 - 8 WWW.MANUALS.WS Instrument and heater control lighting Due to the location of these bulbs their replacement should be carried out by a Volvo dealer. pg. 93 Fuses Replacing fuses The fuse box is positioned in front of the left front door pillar. When replacing fuses, check that the correct amperage is used.
  • Page 140 1993 Volvo 240 3 Heater blower 25A 4 Fuel feed (in-tank) pump, HO2S heating element 8A WWW.MANUALS.WS 5 Turn signals, Tail lights, Heated mirrors 16A 7 Brake lights, Shiftlock, ABS 8A 8 Central locking, Interior and glove compartment lights, Trunk compartment lights,...
  • Page 141 Vehicle Loading The tires on your Volvo will perform to specifications at all normal loads when inflated as recommended on the tire information label located on the rear facing side of the right front door. This label lists both tire and vehicle design limits.
  • Page 142 Some strap-on type chains will interfere with brake components and therefore CANNOT be used. Your Volvo dealer can provide Volvo accessory tire chains that can be installed on all Volvo original tires and wheels.
  • Page 143 Recommended tire pressures (see decal) should be maintained irrespective of which position on the car the Special Spare tire is used on. In the event of a damage to this tire a new one can be purchased from your Volvo dealer. WWW.MANUALS.WS...
  • Page 144 Roadholding, etc., might be affected with the "Special Spare'' in use. Do not exceed 50 mph (80 km/h). WARNING! Special wheel rims Only special wheel rims, tested and approved by Volvo, are suitable for use with the factory-installed air dam. Any other wheel rims may not permit sufficient air circulation for brake cooling. pg. 96 Wheel changing WWW.MANUALS.WS...
  • Page 145 1993 Volvo 240 WWW.MANUALS.WS Changing a wheel Spare wheel, jack and tool kit are stowed in the trunk compartment. Make sure that the spare wheel is secured. On the wagon models the jack and crank should be secured according to the above illustration to avoid any disturbing rattle.
  • Page 146 1993 Volvo 240 NOTE: The jack in your car comes in two versions. If your car is equipped with the alternate version WWW.MANUALS.WS (see illustration). the crank handle can be folded out by pressing the knob on the handle downward. To attach the jack, refer to the illustration on the following page.
  • Page 147 1993 Volvo 240 WARNING! WWW.MANUALS.WS The jack's hook must engage the pin in the jack attachment (A). The car's weight must not rest on the jack's hook (B). Never crawl under a car supported by a jack. Use the jack intended for the car when replacing a wheel.
  • Page 148 1993 Volvo 240 pg. 98 Replacing wiper blades, Washing WWW.MANUALS.WS Replacing wiper blades Lift the wiper arm off the windshield and hold blade at right angles to arm. Pinch the end of the plastic clip located at the back of the arm.
  • Page 149 1993 Volvo 240 WWW.MANUALS.WS CAUTION: It is particularly important to wash the car frequently in the winter time, to prevent corrosion, when salt has been used on the roads. Also wash off the dirt on the underside (Wheel housings and fenders etc.) WARNING: When the car is driven immediately after being washed, carefully apply the brakes several times in order to remove any moisture from the brake linings.
  • Page 150 Spots on textile mats can be removed with a mild detergent. Anti-rust treatment Your Volvo has been rust protected at the factory. On external surfaces a heavy coat of wear resistant material has been used, while on the internal surfaces a lighter rust inhibitor is used.
  • Page 151 Minor scratches can be repaired by using Volvo touch-up paint. Note: When ordering touch-up paint from your Volvo dealer, use the paint code indicated on the service label. The label is located on the wheel housing in the engine compartment.
  • Page 152 1993 Volvo 240 WWW.MANUALS.WS 2 Thoroughly mix the primer and apply it with a small brush. When the primer surface is dry, the paint can be applied using a brush. Mix the paint thoroughly, apply several thin paint coats and let dry after each application.
  • Page 153 1993 Volvo 240 Masking tape WWW.MANUALS.WS Note: When touching-up the car, it should be clean and dry. The surface temperature should be above 60 ° F (+15 ° C). When large surfaces have to be repainted, suitably mask the surrounding area with masking tape and paper.
  • Page 154 103 Long distance trips, Cold weather Prior to a long distance trip Have your car checked at a Volvo dealer. Preventive maintenance will help to ensure a trouble free trip. Remember to take along a Volvo dealer directory. The main items to check are listed below: 1.
  • Page 155 Engine cooling system Volvo original coolant/anti-freeze coolant should be used all year round. The cooling system should always contain water plus anti-freeze and rust inhibitor, even during the summer. Experience has also shown that extremely weak anti-freeze solutions (10-25 percent) are ineffective for rust protection.
  • Page 156 This is particularly important during the winter because the windshield frequently becomes dirty and is often splashed with water which freezes rapidly. This may necessitate the frequent use of the windshield washer and wipers. Your Volvo dealer can supply you with suitable anti-freeze for this purpose. Suitable mixtures of anti-freeze and water are: Down to +14 °...

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