Volvo 240 DL 1986 Manual
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Volvo 240 DL 1986 Manual

Volvo 240 DL 1986 Manual

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1986 Volvo 240
Welcome to the world-wide family of Volvo owners. We trust that you will enjoy many years of safe
driving in your Volvo, an automobile designed with your safety and comfort in mind. To ensure your
satisfaction with this vehicle, we encourage you to familiarize yourself with the equipment descriptions,
operating instructions, and maintenance requirements/recommendations in this manual. We also urge
you and your passengers to wear seat belts at all times in this (or any other) automobile. And, of course,
please do not operate a vehicle if you may be affected by alcohol, medication, or any impairment that
could hinder your ability to drive.
Notice:
Your Volvo is designed to meet all applicable safety and emission standards, as evidenced by the
certification labels attached to the door opening sheet metal and on the left wheel housing in the engine
compartment. For further information regarding these regulations, please contact your dealer.
© 1985, VOLVO CARS OF NORTH AMERICA
a Division of Volvo North America Corporation
Contents
Rear window demister, heated seat, hazard warning
file:///K|/ownersdocs/1986/1986_240/86240_00.htm (1 of 5)12/30/2006 7:50:07 AM
VOLVO
240 DL, 240 GL
DESCRIPTION Page
General Information 2
Instruments and controls 4
Ignition switch, turn signals 8
Windshield wipers, washer nozzles 10
Washer fluid reservoir 11
1 9 8 6
Keys 3
Instruments 6
Warning lights 7
Lighting 9
12
flasher
Parking brake 13

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Summary of Contents for Volvo 240 DL 1986

  • Page 1 VOLVO 240 DL, 240 GL Welcome to the world-wide family of Volvo owners. We trust that you will enjoy many years of safe driving in your Volvo, an automobile designed with your safety and comfort in mind. To ensure your satisfaction with this vehicle, we encourage you to familiarize yourself with the equipment descriptions, operating instructions, and maintenance requirements/recommendations in this manual.

  • Page 2: Table Of Contents

    1986 Volvo 240 Clock, ambient temperature gauge 14 Oil pressure gauge, voltmeter 15 Cigarette lighter, ash trays 16 Electrically operated windows 17 Heating and ventilation 18 Air conditioning 20 Radios, AM-FM-FM stereo/tape players 21 Front seats 22 Seat belts 24...

  • Page 3: General Information

    All information, illustrations and specifications contained in this manual are based on the latest product information available at the time of publication. Volvo reserves the right to make model changes at any time, or to change specifications or design, without notice and without incurring obligation.
  • Page 4 1986 Volvo 240 Do not export your Volvo to another country before investigating that country's applicable safety and exhaust emission requirements. In some cases it may be difficult or impossible to comply with these requirements. Modifications to the emission control system(s) may render your Volvo non- certifiable for legal operation in the U.S., Canada and other countries.
  • Page 5 The double-sided tape on the back of the tag can be used to secure it safely. In the event the original keys are lost, duplicates may be ordered from your Volvo dealer. Top of Page...

  • Page 6: Instruments And Controls

    1986 Volvo 240 1 9 8 6 VOLVO 240 DL, 240 GL pg. 4 Instruments and controls pg. 5 Instruments and controls See page 1 Air louver 2 Turn signals 3 Headlights, parking lights 4 Instruments, lights 5 Instruments file:///K|/ownersdocs/1986/1986_240/86240_01a.htm (1 of 20)12/30/2006 7:50:08 AM...
  • Page 7 1986 Volvo 240 10, 11 6 Wiper/washer, tailgate window wiper/ washer (wagon) 7 Starting (ignition) switch/steering wheel lock 8 Air louver 9 Storage compartment (extra instrument or radio location) - 10 Air louver 11 Glove box - 12 Air louver...
  • Page 8 1986 Volvo 240 A Clock or Tachometer (depending on model) Tachometer reads thousands of engine rpm. Black range for momentary use, during acceleration. Engine should not be operated in red range. B Direction indicator (green) C Speedometer In kilometers and miles per hour (U.S. models) In kilometers per hour (Canadian models) D Odometer Total reading in miles (U.S.
  • Page 9 1986 Volvo 240 I Oil pressure warning light (red) Illuminated when overdrive is engaged. (manual transmission models) J Trip odometer reset knob Push in to reset K Trip odometer L High beam indicator (blue) M Parking brake reminder light (red)
  • Page 10 (see section "Brake fluid, power steering"). Reservoir empty: do NOT drive. Tow car to shop for check/repair of brake system. Reservoir not empty: proceed immediately and with caution to a Volvo dealer for an inspection of the brake system. O Bulb failure warning light (yellow)
  • Page 11 1986 Volvo 240 The steering wheel lock may be under tension when the car is parked. Turn the steering wheel slightly to free the ignition key. A chime will sound if the starting key is in the ignition lock and the front door on the driver's side is open.
  • Page 12 1986 Volvo 240 3 High and low beam switching (headlights on). Move the lever towards the steering wheel and release it. 3 Headlight flasher (headlights off). Move the lever towards the steering wheel. The headlight high beam will be on until the lever is released.
  • Page 13 1986 Volvo 240 starting (ignition) key. A chime will sound if the headlights or parking lights are on and the front door on the driver's side is open. The chime will also sound if the starting (ignition) key is in the switch lock when the door is open.
  • Page 14 1986 Volvo 240 Wiper/washer 1 Intermittent wiper. With switch in this position, the wipers will make a stroke approx. every seventh second. 2 "Single stroke" position. Switch returns automatically when released. 3 Wipers, low speed. 4 Wipers, high speed. 5 Windshield wiper/washer.
  • Page 15 1986 Volvo 240 1 Tailgate wiper 2 Interval position With the switch in this position, there is one stroking cycle approx. every fifteen seconds. 3 Tailgate washer Depress the button to start the-wiper/washer. The wiper will complete 2-3 stroking cycles after the button is released.
  • Page 16 1986 Volvo 240 Washer fluid reservoir The washer fluid reservoir for the windshield and tailgate washer (wagon) is located in the engine compartment and holds approx. 0.8 US gals = 3.2 liters. During wintertime, the reservoir should be filled with anti-freeze washer fluid specified in section titled "Cold weather".
  • Page 17 1986 Volvo 240 Rear window demister To operate depress the switch. The indicator lamp in the switch will come on. The system will be switched off automatically after 10-15 minutes or when the starting (ignition) key is switched off. Do not place items against the inner surface of the rear window that may damage the printed circuit.

  • Page 18: Clock, Ambient Temperature Gauge

    1986 Volvo 240 The PARKING BRAKE reminder light on the instrument panel comes on whenever the parking brake lever is not fully released and the ignition is on. Always use the parking brake (hand brake) when parked. In order to obtain the best possible performance of the parking brake, the brake linings should be broken in.

  • Page 19: Oil Pressure Gauge, Voltmeter

    1986 Volvo 240 Ambient temp. gauge (accessory) An electronic thermometer that indicates ambient temperature just above the road surface. Warns you of icy road conditions pg. 15 Oil pressure gauge, Voltmeter Oil pressure gauge (accessory) The oil pressure gauge indicates the pressure of the oil in the lubricating system of the engine. The pressure is dependent on the speed of the engine, the oil temperature and the viscosity of the oil.

  • Page 20: Cigarette Lighter, Ash Trays

    1986 Volvo 240 Voltmeter (accessory) The voltmeter indicates the voltage in the electrical system and thereby also the state of the battery. While the car is being driven the pointer should be within the black field. Should the pointer point to the upper or lower red field when driving, this may indicate some fault in the electrical system.

  • Page 21: Electrically Operated Windows

    1986 Volvo 240 Ash trays To remove the ash trays depress the center spring and remove. pg.17 Electrically-operated windows Electrically operated windows (standard on certain models) The electrically-operated windows are controlled by switches set in the door arm rests. All the windows can be controlled from the driver's are rest as shown in the above illustration.

  • Page 22: Heating And Ventilation

    1986 Volvo 240 Cut-out switch for rear-door electrically-operated windows If the car is equipped with rear-door power windows, this function can be disabled by a switch located on the driver's door armrest. This switch is positioned 90° in relation to the other switches.
  • Page 23 1986 Volvo 240 Left = cool Right = warm FLOOR Out = no air to floor In = full flow of air to front and rear floor Defrost Out = low volume air flow to defroster In = full flow REC (recirculation) To be used only on cars equipped with air conditioning.
  • Page 24 1986 Volvo 240 depressed 5 FAN >>> 3(or 4) 6 All dash louvers halfway open and floor air louver closed..remove condensation 1 TEMP >>>WARM 3 DEF depressed 5 FAN >>> 3 (or 4) 6 All louvers closed as well as the floor fresh air louver.
  • Page 25 1986 Volvo 240 Fresh air louver (floor) There is a floor-directed fresh air louver on the driver and passenger sides of the vehicle (driver's side only on some models). Airflow is controlled by the lever at the center of the louver.

  • Page 26: Air Conditioning

    1986 Volvo 240 pg. 20 Air conditioning Air conditioning (standard on certain models) How to use the air conditioner: Position 4 for rapid cooling. 2 AIR COND Start the air conditioning compressor by turning the control knob clockwise toward MAX.

  • Page 27: Radios, Am-Fm-Fm Stereo/Tape Players

    Operating instructions are contained in the manuals associated with each model. These manuals are placed in the cars when the equipment is installed by the Dealer. Your Volvo Dealer will be able to assist you with any questions regarding the operation of this equipment.
  • Page 28 1986 Volvo 240 Driver seat height There are two levers, each with three positions, for adjusting the height of the seat (front and/or back of cushion). This allows adjustment of the seat cushion angle for added comfort. After adjusting the seat check that it is securely latched.
  • Page 29 Be sure you understand them and can use the device properly and safely in this vehicle. If your child restraint requires a top tether strap, consult your authorized Volvo dealer for top tether file:///K|/ownersdocs/1986/1986_240/86240_01b.htm (4 of 18)12/30/2006 7:50:09 AM...
  • Page 30 The best way to protect the child here is to place the child on a cushion so that the seat lap belt is as far down on the hips as possible. A safety cushion for this purpose can be obtained from your Volvo dealer. pg. 24 Seat belts Seat belts, retractable Fasten the seat belts before you drive or ride.
  • Page 31 1986 Volvo 240 Pull the belt out from the retractor far enough to insert the latch plate into the receptacle (buckle for rear seats), until a distinct snapping sound is heard. The belt should not be twisted or turned. To unfasten, depress red push-button in receptacle (buckle) and let the belts rewind into their retractors.
  • Page 32 Never wear the shoulder portion of the belt under the arm or otherwise out of position. Such use could, in event of accident, cause injury. Volvo recommends that all occupants fasten their seat belts. Note: Legislation in your state or province may mandate seat belt usage.
  • Page 33 1986 Volvo 240 Maintenance Check periodically that the anchor bolts are secure and that the belts are in good condition. Use water and a mild detergent for cleaning. As the seat belts lose much of their strength when stretched, they should be replaced after collision, even though they may appear to be undamaged.
  • Page 34 1986 Volvo 240 pg. 27 Child safety lock, Trunk lid/ light Child safety locks The buttons are located on the rear door jambs. A The lock functions normally. B The door cannot be opened from the inside. Remember, in the event of an accident, the rear seat passengers cannot open the doors from the inside with the buttons in position B.
  • Page 35 1986 Volvo 240 You can also operate the trunk lock directly with the owner's key even if the vehicle is centrally locked. The trunk lock can also be disconnected from the central locking system by turning the key counterclockwise as shown above: The trunk is now always locked.

  • Page 36: Hood Release, Long Load Storage

    1986 Volvo 240 pg. 28 Hood, Long load storage To open the hood Pull the release handle (located under the left side of the dash). Lift the hood slightly, insert a hand under the center line of the hood and depress the safety catch handle.

  • Page 37: Rear/Side View Mirrors

    1986 Volvo 240 An optional, specially designed, storage bag should also be used to avoid soiling or tearing the upholstery. Please note that the flap in the rear seat is intended only for light loads such as skis, wood etc.
  • Page 38 1986 Volvo 240 Side-view mirrors A Adjustment sideways B Adjustment up/down Avoid using ice scrapers made of metal as they can easily scratch the mirror surface. WARNING! The mirrors should always be adjusted before driving. pg. 30 Interior light, Sunroof, Refueling Interior light 1 Light always on.
  • Page 39 1986 Volvo 240 The wagon model has a slightly different kind of interior lamp housing. On certain models a time delay device illuminates the interior light for approx. 15 seconds after closing the driver's door. This facilitates finding starting (ignition) switch, etc., during darkness.
  • Page 40 1986 Volvo 240 The following pages describe the rear seat, tailgate and cargo compartment on the wagon model. Folding rear seat Depress either lever located at the front bottom edge of the rear seat cushion (right or left side). Tilt the seat towards the front seat.
  • Page 41 1986 Volvo 240 To open from the outside Depress the release button located under the tailgate handle. To open from the inside Pull out the T-handle located at the bottom of the tailgate. Safety catch A The lid cannot be opened from the inside.

  • Page 42: Cargo Compartment (Wagon)

    The spare wheel and jack are stored under the hatch to the left in the cargo compartment. Loosen the two clips 1/4 turn and lift off the hatch. CAUTION! Unless the station wagon is equipped with a cargo compartment seat (Volvo accessory), occupants should not ride in this section of the car. Concealed storage space There are two concealed storage areas under the cargo compartment floor.
  • Page 43 1986 Volvo 240 The larger lid is lockable and should be used when increased security for stored articles is desirable. Eyelets Six eyelets are provided in the cargo compartment for anchoring cargo. Four eyelets are shown in the illustration. The remaining two are accessible when the seat back is folded forward.

  • Page 44: Starting And Driving

    1986 Volvo 240 1 9 8 6 VOLVO 240 DL, 240 GL pg. 34 Break-in period, Service inspection STARTING AND DRIVING A new car should be broken-in! Manual transmission During the break-in period do not exceed the following speeds*: First 600 miles (1,000 km)

  • Page 45: Driving Economy, Shift Indicator Light

    Service Inspection To ensure proper operation the car should be taken to a Volvo dealer between the first 600-1,200 miles (1,000-2,000 km) for a service inspection. The oil in the engine, manual transmission and rear axle will then be changed.
  • Page 46 (manual transmission models only) The Volvo shift indicator light (S.I.L.) is a device designed to help you get even better gas mileage from your Volvo car. Studies have shown that the best fuel economy is obtained by shifting gears at low engine rpm and high relative engine load.

  • Page 47: Manual Transmission

    1986 Volvo 240 5 Without touching the accelerator pedal turn the ignition key to starting position. Release the key as soon as the engine starts. If the engine does not start at once, depress the accelerator pedal halfway and keep it there until the engine starts.

  • Page 48: Automatic Transmission

    1986 Volvo 240 Overdrive (5th gear) The overdrive can be engaged only in 4th gear. Depress the clutch fully when engaging and disengaging. The green control light "5" on the dashboard illuminates when the overdrive is engaged. The overdrive is engaged and disengaged by depressing the switch on the top of the gear shift lever.
  • Page 49 1986 Volvo 240 Shift positions P park R reverse N neutral D drive 2 intermediate 1 low The gear selector can be moved freely between D and 2. Selections of other positions are obtained by depressing the selector knob prior to moving the selector.
  • Page 50 1986 Volvo 240 Position 2 may be used to obtain forced downshift to 2nd gear for increased engine braking effect. Position 2 can also be used... for relatively slow highway driving. for city driving. when driving on mountain roads where precise speed control is desirable.
  • Page 51 1986 Volvo 240 disengaged, the indicator light ( ) in the instrument panel is illuminated. Be aware that, if 4th gear is disengaged (reminder light illuminated) when the engine is switched off, the transmission will revert automatically to 4-speed operation (reminder light not illuminated) when the engine is restarted.
  • Page 52 1986 Volvo 240 Precautionary steps to observe when towing Please check with state and local authorities before attempting this type of towing as vehicles being towed are subject to regulations regarding maximum towing speed, length and type of towing device, lighting, etc.

  • Page 53: Trailer Hauling

    When preparing for trailer hauling, observe the following: Use a trailer hitch which meets Federal Safety Standards for rear end collisions (FMVSS 301-75). For trailer weights exceeding 2,000 lbs (908 kgs) use only a trailer hitch offered as a Genuine Volvo Accessory.
  • Page 54 NOTE: Never connect a trailer's hydraulic brake system directly to the vehicle brake system, nor a trailer's lighting system directly to the vehicle lighting system. Consult your nearest authorized Volvo dealer for correct installation. Trailer hauling does not normally present any particular problems, but take into consideration: Recommended hitch tongue load is 110 lbs (50 kgs) for trailer weights below 2,650 lbs (1,200 kgs) and 143-154 lbs (65-70 kgs) for trailer weights above 2,650 lbs (1,200 kgs).

  • Page 55: Automatic Transmission, Brake System

    When driving with heavy trailers, it is recommended that an additional oil cooler be installed. This applies especially when driving under severe conditions e.g. mountain driving or prolonged driving at high speeds without breaks. The additional oil cooler is available as a genuine Volvo accessory. Regarding oil change, see section titled "Transmission oil".

  • Page 56: Catalytic Converter

    Reservoir empty; do NOT drive. Tow car to shop for check/repair of brake system. Reservoir not empty: proceed immediately and with caution to a Volvo dealer for an inspection of the brake system. Severe strain on the brake system.
  • Page 57 1986 Volvo 240 Keep your engine properly tuned. Certain engine malfunctions, particularly involving the electrical, fuel or ignition systems, may cause unusually high converter temperatures. Do not continue to operate your vehicle if you detect engine misfire, noticeable loss of power or other unusual operating conditions, such as engine overheating or backfiring.

  • Page 58: Maintenance Service

    Your Volvo has passed two major inspections before it was delivered to you, according to Volvo specifications. When driven 600-1,200 miles (1,000-2,000 km), your car should be brought to the Volvo dealer for a service inspection. Engine, manual transmission and rear axle oils, will be changed at this time.
  • Page 59 1986 Volvo 240 Maintenance 600- Miles 5,000 10,000 15,000 20,000 25,000 30,000 35,000 40,000 45,000 50,000 55,000 60,000 Operation 1,200 (1,000- (Km) (8,000) (16,000) (24,000) (32,000) (40,000) (48,000) (56,000) (64,000) (72,000) (80,000) (88,000) (96,000) 2,000) EMISSION SYSTEM MAINTENANCE Engine oil and Oil filter...
  • Page 60 BODY Trunk, Door and Hood Hinges and Latches. * Although not part of emission control warranty service, Volvo suggests the flame guard on B230F engines be cleaned every 20,000 miles (32,000 km). pg. 48 Service Engine The following items should be checked weekly by the owner. (This only takes a few Description on page moments.)
  • Page 61 Unleaded Fuel Each Volvo has a catalytic converter and must use only unleaded gasoline (as specified on the instrument panel and by a label near the filler inlet). U.S. and Canadian regulations require that pumps delivering unleaded gasoline be labeled "UNLEADED". Only these pumps have nozzles which fit your car's filler inlet.
  • Page 62 Coolant Maintain fluid level between MAX and MIN marks on expansion tank. Mixture of 50 percent Volvo anti-freeze type C (blue-green) or corresponding and 50 percent water should be used. See "Coolant" section. Brake fluid Check that the level is above the MIN mark, without removing the cap.
  • Page 63 1986 Volvo 240 Volvo recommends the use of energy-conserving oils. When using these oils, the Volvo recommended oil-change intervals must be followed. Synthetic or semisynthetic oils may be used if their specifications comply with the oil quality requirements. Volvo does not recommend oil additives, as they can adversely affect the engine.
  • Page 64 1986 Volvo 240 Open the drain cock on right side of the engine block and disconnect the lower radiator hose. Fill coolant through the expansion tank. The heater controls should be fully open when draining and filling. Add coolant until the level is up to the MAX mark or slightly above.
  • Page 65 The filter cannot be cleaned and should always be replaced with a new one. Checking and adjusting idle speed Your Volvo is equipped with an electronically controlled idle speed system that requires no period checking or adjustment. Lambda-sond® (oxygen sensor) system This is an emission control system designed to reduce emissions and improve fuel economy.
  • Page 66 1986 Volvo 240 Oxygen Sensor On the B230F engines, the oxygen sensor (Lambda-sond®) is electrically heated. The use of a PTC (Positive Temperature Coefficient) element to heat the Lambda-sond ensures a shorter warm up time and continuous operation at its working temperature.
  • Page 67 1986 Volvo 240 Evaporative control systems Vehicles intended for the North American market are equipped with a fuel vapor evaporative control system, which prevents gasoline fumes from being released into the atmosphere. The system is comprised of an expansion chamber in the fuel tank, a roll-over valve on the cross member in front of the fuel tank, and a charcoal canister with built-in vacuum valve under the left front wheel housing.
  • Page 68 1986 Volvo 240 pg. 60 Manual transmission Manual transmission with overdrive, M46 Capacity: 2.4 US qts = 2.3 liters. Fluid type: Automatic Transmission Fluid Type F or G(FLM) Replace: at 600-1,200 mile (1,000-2,000 km) service only. The oil level should be up to the level/filler plug.
  • Page 69 1986 Volvo 240 Capacity: 7.8 US qts (7.4 liters) Fluid type: Automatic Transmission Fluid type Dexron II D. Replace: every 20,000 miles (32,000 km). A Cold transmission: oil temperature = +105° F (+40° C). This is a normal temperature for the transmission after idling for about 10 minutes.
  • Page 70 1986 Volvo 240 Rear axle oil Capacity: 1.7 US qts - 1.6 liters Oil type: API GL-5 (MIL-L-2105 B or C) Viscosity: SAE 90 or 80W/90 Replace: at 600-1,200 mile (1,000-2,000 km) service only. The oil level should be up to the filler plug (A).

  • Page 71: Body Lubrication

    63 Body lubrication Chassis maintenance To simplify maintenance, your Volvo has been equipped with ball joints, steering rods and propeller shafts that do not require regular lubrication. Points that normally require lubricating have been packed with very durable grease at the factory and then carefully sealed, eliminating the need for subsequent lubrication.

  • Page 72: Cooling System

    1986 Volvo 240 NO. Lubricating point Lubricant 1 Trunk lid lock Lock oil 2 Trunk lid hinges 3 Door lock outer sliding surfaces Paraffin wax 4 Sunroof wind deflector 5 Hood hinges 6 Hood lock Paraffin wax 7 Front seat slide rails and latch devices...
  • Page 73 Top up with coolant by filling the expansion tank when level is at the "Min" mark. Use a mixture of 50 percent Volvo Type C coolant and 50 percent water all the year round. Top up to the "Max" mark.
  • Page 74 1986 Volvo 240 should be observed: 1 A battery connection to the wrong terminal will damage the diodes. Before connections are made. check the polarity of the battery with a voltmeter. 2 If booster batteries are used for starting, they must be properly connected to prevent the diodes from being damaged.
  • Page 75 1986 Volvo 240 WARNING! To prevent possible explosion, never expose battery to open flame or electric spark. Do not smoke near battery. Batteries generate hydrogen gas which is flammable and explosive. Battery fluid contains sulfuric acid. Do not allow battery acid to contact eyes, skin, fabrics or painted surfaces. If contact occurs, flush affected area immediately with water.
  • Page 76 1986 Volvo 240 Tail lamp bulbs, sedan model All tail lamp bulbs are replaced from inside of trunk. 1 Unscrew and remove tail lamp inside cover. Note that inside cover is hooked at the upper edge. Lift the lower end out/up and unhook upper edge.
  • Page 77 1986 Volvo 240 6 Brake light/tail light 32/3 21/5 1157 "certain models only. On other models brake light is at location 1. pg. 68 Replacing bulbs Front light bulbs Loosen the Phillips screws and remove the lens. The bulbs can now be removed by pressing them inwards and turning them slightly counterclockwise.
  • Page 78 Loosen the clip and move panel aside (see illustration). The procedure for changing a bulb is basically the same as for other models. When re-installing, hold the bulb holder with the word "Volvo" turned towards the center of the car. US Bulb...
  • Page 79 1986 Volvo 240 4 Brake light/tail light 32/3 21/5 1157 *certain models only. Other models have brake light at location 1. pg. 69 Replacing bulbs License plate light, sedan model Slide the bulb housing backwards until it is released from the front edge. Pull out the lamp housing and replace the bulb.

  • Page 80: Replacing Bulbs

    1986 Volvo 240 assembly. Bulbs Power Socket License plate light, S 8.5-8 wagon High-mounted brake light Remove the plastic housing by pulling it up and away from the light assemble. Depress the black catch tab to release the bulb holder .
  • Page 81 Engine compartment S 8.5-8 light Trunk light S 8.5-8 Instrument and heater control lighting Due to the location of these bulbs, their replacement should be carried out by a Volvo dealer. pg. 71 Fuses file:///K|/ownersdocs/1986/1986_240/86240_03b.htm (14 of 23)12/30/2006 7:50:14 AM...
  • Page 82 The fuse box is positioned in front of the left front door pillar. When replacing fuses, check that the correct amperage is used. Never use fuses of higher amperage, unless specified by your Volvo dealer. If one fuse repeatedly fails, take the car to your Volvo dealer for fault-tracing.
  • Page 83 Vehicle Loading The tires on your Volvo will perform to specifications at all normal loads when inflated as recommended on the tire information label located on the rear facing side of the right front door. This label lists both tire and vehicle design limits.
  • Page 84 1986 Volvo 240 parallel to the tread. When approx. 1/16" (1.5 mm) is left on the tread, these strips show up and indicate the tire should be replaced. Tires with less than 1/16" (1.5 mm) tread have a very poor grip in rain or snow.
  • Page 85 Roadholding, etc., might be affected with the "Special Spare" in use. Do not exceed 50 mph (80 km/ WARNING! Special wheel rims Only special wheel rims, tested and approved by Volvo, are suitable for use with the factory-installed air dam. Any other wheel rims may not permit sufficient air circulation for brake cooling. pg. 74 Wheel changing...
  • Page 86 1986 Volvo 240 Changing a wheel Spare wheel, jack and tool kit are stowed in the trunk compartment. On the wagon models the jack and crank should be secured according to the above illustration to avoid any disturbing rattles. Make sure that the spare wheel is secured.
  • Page 87 1986 Volvo 240 tool kit. The wheel cap may then be removed by hand. Loosen the wheel nuts 1/2-1 turn with the box wrench provided in the tool kit. All of the wheel nuts have right-hand threads which are loosened by turning them counterclockwise.
  • Page 88 1986 Volvo 240 WARNING! Never crawl under a car supported by a jack. Use the jack intended for the car when replacing a wheel. For any other job use stands to support the end of the car being worked on.
  • Page 89 1986 Volvo 240 Washing The car should be washed at regular intervals since dirt, dust, insects and tar spots adhere to the paint and may cause damage. When washing the car, do not expose it to direct sunlight. Use lukewarm water to soften the dirt before you wash with a sponge, and plenty of water, to avoid scratching.
  • Page 90 1986 Volvo 240 Contents Top of Page file:///K|/ownersdocs/1986/1986_240/86240_03b.htm (23 of 23)12/30/2006 7:50:14 AM...
  • Page 91 1986 Volvo 240 pg. 77 Washing, Cleaning, Anti-rust treatment Machine washing Hand washing of a car is superior to machine washing. We recommend that you do not wash your car in an automatic wash during the first six months(because the paint will not have hardened sufficiently).
  • Page 92 Minor scratches can be repaired by using Volvo touch-up paint. Note: When ordering touch-up paint from your Volvo dealer, use the paint code indicated on the service label. The label is located on the wheel housing in the engine compartment.

  • Page 93: Paint Touch-Up

    1986 Volvo 240 Surface finish - brush-on type Penknife or similar Brush Note: When touching-up the car, it should be clean and dry and have a surface temperature above 60°F (+15°C). Scars on the surface (where the paint has not been completely penetrated). Repairs can be made directly after light scraping to remove dirt.
  • Page 94 1986 Volvo 240 3 If there is a longer scratch, you may want to mask to protect surrounding paint. Touching-up damaged paint on fender edges and sills Material: Rust remover Primer-spray Paint-spray Surface finish - spray Sand paper (H 150 - 300 grit)
  • Page 95 1986 Volvo 240 from back and forth, about 8-12 inches (20-30 cm) from the surface. Protect the surrounding surfaces with suitable paper. NOTE! Spray painting should be done in a well ventilated and dust-free area. 4 When the primer has dried, apply the surface enamel in the same way. Spray on several times and allow the paint to dry a minute or so between each application.
  • Page 96 1986 Volvo 240 Have your car checked at a Volvo dealer. Preventive maintenance will help to ensure a trouble free trip. Remember to take along a Volvo dealer directory. The main items to check are listed below: 1. Brakes, front wheel alignment and steering gear.
  • Page 97 1986 Volvo 240 necessitate the frequent use of the windshield washer and wipers. Your Volvo dealer can supply you with suitable anti-freeze for this purpose. Suitable mixtures of anti-freeze and water are: Down to +14° F (-10° C) 1 part anti-freeze 4 parts water.

  • Page 98: Service Diagnosis

    1986 Volvo 240 pg. 83 Service diagnosis Condition: Starter motor operates but engine does not start Possible cause Correction Check vacuum hose connections at manifold and Intake system leaking. auxiliary air valve. Check for fuel in the tank. No fuel reaching engine.

  • Page 99: Label Information

    1986 Volvo 240 Check wire terminals at: fuel pump, fuse No. 5 and 7, coil, distributor, ignition Defective wires. switch and relays. Intake system leaking. Check vacuum hose connections at manifold and auxiliary air valve. Fuel filter clogged. Clean fuel tank filter and replace line fuel filter.
  • Page 100 1986 Volvo 240 Your Volvo is designed to meet all applicable safety and emissions standards. Evidence of this can be verified from the certification label on the left wheel valance. For further information regarding these regulations, please consult your Volvo dealer.
  • Page 101 1986 Volvo 240 Contents Top of Page file:///K|/ownersdocs/1986/1986_240/86240_03c.htm (11 of 11)12/30/2006 7:50:15 AM...

  • Page 102: Specifications

    1986 Volvo 240 1 9 8 6 VOLVO 240 DL, 240 GL pg. 88 Specifications Dimensions and weights Sedan Models Wagon models Length 189.9" (482 cm) 190.7" (484 cm) Width 67.3" (171 cm) 67.3" (171 cm) Height, curb weight 56.3" (143 cm) 57.5"...
  • Page 103 1986 Volvo 240 Cargo opening, maximum width 45.7" (116 cm) Cargo opening, maximum 30.7" (78 cm) height Dimensions and weights for Canadian models 4 door Wagon Length 482 cm 484 cm Curb weight (depending on 1323-1341 1379-1383 type) Gross vehicle weight...
  • Page 104 196-200°F (91-93°C) - fully open at 215°F (97°C) Fan belts, designation HC-38 X 918 (two) Coolant: Volvo Coolant type C (blue-green) Fuel system The engine is equipped with electronic fuel injection system type LH-Jetronic 2.2. Ignition System Firing order 1-3-4-2 Ignition setting (cannot be adjusted) (12°...
  • Page 105 1986 Volvo 240 pg. 91 Specifications POWER TRANSMISSION Manual or automatic transmission. Hypoid type final drive. Manual transmission M46 Reduction ratios: 1st gear 4.03:1 2nd gear 2.16:1 3rd gear 1.37:1 4th gear 1.00:1 Overdrive 0.79:1 Reverse 3.68:1 Rear axle reduction ratio: 3.31:1...
  • Page 106 1986 Volvo 240 Safety-type steering column. The alignment specifications apply to an unloaded car but include fuel, coolant and spare wheel. Toe-in, measured on the wheel rim: 1/16" ± 3/64"(1.5 ± 1.0 mm) Camber (not to exceed 1/2° difference between sides): -All..................
  • Page 107 Back-up Lights 1073 Ba 15s 21 W/32 Rear fog lights 1073 Ba 15s The following bulbs may be obtained from your nearest Volvo dealer. Rear Ash Tray Lights 1.2 W W2x4.6d License plate Light, Sedan Ba9s License plate Light, Wagon S 8.5-8...
  • Page 108 1986 Volvo 240 Shift positions, Auto Transmission 1.2 W W2x4.6d Engine Compartment Light 15 W S 8.5-8 Trunk Light 15 W S 8.5-8 Warning Lamps Charging 1.2 W W2x4.6d Turn Signals 1.2 W W2x4.6d Brake Failure 1.2 W W2x4.6d Parking Brake 1.2 W...
  • Page 109 Service Manuals for your Volvo are available for purchase. These are the same used by competent Volvo technicians. Each major system in the car is covered by an individual Manual. These are grouped into ten sections and placed into a binder system. (Note that manuals and binders may be obtained separately or in preassembled sets.)
  • Page 110 A Service Manual Brochure and Order Form was placed in the car prior to delivery from the dealer to you. Complete ordering information is provided. Please note that these manuals may be offered for sale by your Volvo dealer. Prices charged by the dealer can vary from those listed in the brochure (according to Federal law).
  • Page 111 1986 Volvo 240 1 9 8 6 VOLVO 240 DL, 240 GL pg. 95-96 Index Air Conditioning Air distribution Alternator, important note Anti-freeze 77, 80 Anti-rust treatment Ash trays Automatic transmission, driving with Automatic transmission, oil Battery Body and chassis...
  • Page 112 1986 Volvo 240 Child safety locks Cigarette lighter Clock Cold start Cold weather driving Control lights Coolant Coolant, drain 53, 64, Cooling system Defroster Diagnosis Dimensions and weights Dipstick Doors and locks Drain plug, engine Drain plug, rear axle Drain plug, transmission...
  • Page 113 1986 Volvo 240 Front wheel alignment Frozen locks Fuel requirements Fuel gauge Fuel tank cap Fuses Gas filler cap Gasoline requirements back cover Gas station checks Gear shift positions Hand brake Hazard warning flasher Headlight flasher 9, 66 Headlights Headlights replacement...
  • Page 114 1986 Volvo 240 Label information License plate lights Lighting Limited slip differential Locks Long distance trips Lubrication Lumbar support Maintenance Service Manual transmission Mirrors Odometer Oil change, engine Oil change, rear axle Oil change, transmission Oil filter Oil pressure Overdrive...
  • Page 115 1986 Volvo 240 Rear window demister Rust protection Seat belts Seats Service diagnosis Service requirements Servicing Shift indicator light Shift positions Shop manuals, Volvo Snow chains Snow tires 27, 33, Spare wheel Spark plugs Specifications Speedometer Starting engine Starting key...

  • Page 116: Back Cover

    1986 Volvo 240 Towing Trailer hauling Transmission oil Trunk, Sedan Turn signals Type designations Upholstery, cleaning Vehicle Identification Number Ventilation Louvers Warning lights Warranty Warranty inspection Washer fluid Washer nozzles Washing Waxing Weights Wheel alignment Wheel change Wheels and tires...
  • Page 117 1986 Volvo 240 WARNING! Carbon monoxide is a poisonous colorless and odorless gas which is present in all exhaust gases. If you ever smell exhaust fumes inside the vehicle, make sure the passenger compartment is ventilated and immediately return the vehicle to dealer for correction.
  • Page 118 1986 Volvo 240 file:///K|/ownersdocs/1986/1986_240/86240_05.htm (8 of 8)12/30/2006 7:50:16 AM...

This manual is also suitable for:

240 gl 1986

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