Volvo 240 User Manual
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Volvo 240 User Manual

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See also: Service Manual , Owner's Manual
1987 Volvo 240
Important
It is most important that you read the first two chapters in order to become familiar with your
vehicle's instruments and features. The other chapters are intended to provide you with
information, and also serve as a source of reference.

Contents

Introduction to the manual
This section provides a detailed description of the vehicle's instruments and controls.
This section contains items such as starting the engine, operating gear selector, towing trailers.
An investment which will pay dividends in the form of improved reliability, durability, and resale
value.
All specifications are subject to change without notice. Consult your Volvo dealer for information.
Should you require more detailed information please contact your Volvo dealer.
All information, illustrations and specifications contained in this manual are based on the latest product
information available at the time of publication. Volvo reserves the right to make model changes at any
time, or to change specifications or design, without notice and without incurring obligation.
pg. 2 This manual deals with the operation and care of your Volvo
Welcome to the world-wide family of Volvo owners. We trust that you will enjoy many years of safe
file:///K|/ownersdocs/1987/1987_240/87240_00.htm (1 of 4)12/30/2006 7:53:23 AM
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VOLVO
240

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Summary of Contents for Volvo 240

  • Page 1 2 This manual deals with the operation and care of your Volvo Welcome to the world-wide family of Volvo owners. We trust that you will enjoy many years of safe file:///K|/ownersdocs/1987/1987_240/87240_00.htm (1 of 4)12/30/2006 7:53:23 AM...
  • Page 2 Despite our strongest recommendation, and your best intentions, not wearing a seatbelt is like believing "it'll never happen to me!", Volvo urges you and all adult occupants of your car to wear seatbelts and ensure that children are properly restrained, using an infant, car or booster seat determined by age, weight and height.
  • Page 3 1987 Volvo 240 pg. 5 Keys file:///K|/ownersdocs/1987/1987_240/87240_00.htm (3 of 4)12/30/2006 7:53:23 AM...
  • Page 4 The double-sided tape on the back of the tag can be used to secure it safely. In the event the original keys are lost, duplicates may be ordered from your Volvo dealer. file:///K|/ownersdocs/1987/1987_240/87240_00.htm (4 of 4)12/30/2006 7:53:23 AM...
  • Page 5 1987 Volvo 240 Before you drive pg. 6 240 DL Sedan pg. 7 Before you drive Clock, ambient temperature gauge 12 Windshield wipers, washer nozzles 16 file:///K|/ownersdocs/1987/1987_240/87240_01a.htm (1 of 22)12/30/2006 7:53:24 AM 1 9 8 7 VOLVO Instruments and controls 8...
  • Page 6 1987 Volvo 240 Washer fluid reservoir 17 Rear window demister, heated seat, hazard warning flasher Parking brake 19 Cigarette lighter, ash trays 20 Electrically operated windows 21 Heating and ventilation 22 Air conditioning 24 Radios, AM-FM-FM stereo/tape players 25 Front seats 26...
  • Page 7 1987 Volvo 240 pg. 9 Instruments and controls 6 Wiper/washer, tailgate window wiper/ washer (wagon) 7 Starting (ignition) switch/steering wheel lock 9 Storage compartment (extra instrument or radio location) file:///K|/ownersdocs/1987/1987_240/87240_01a.htm (3 of 22)12/30/2006 7:53:24 AM 1 Air louver 2 Turn signals...
  • Page 8 24 Fresh air louver(except models with air conditioning) 28 Control for electrically operated side mirrors (certain models only) - 30 Electrically-operated window, right front door (240 GL) The pages in this section provide a detailed description of the vehicle's instruments and controls.
  • Page 9 1987 Volvo 240 E Temperature gauge The gauge pointer should remain Inside the black range during normal operation. If the pointer enters the red range repeatedly, check coolant level and fan belt tension (See sections titled "Cooling system and coolant")
  • Page 10 1987 Volvo 240 O Overdrive OFF indicator light (yellow) (automatic transmission models) Shift indicator light (yellow) (manual transmission models) pg. 11 Warning lights The warning lights described on this page should never be on when driving When the ignition is turned on, and before the engine starts, all of the warning lights should be on to test the function of the bulbs.
  • Page 11 (see section "Brake fluid, power steering"). Reservoir empty: do NOT drive. Tow car to shop for check/repair of brake system. Reservoir not empty: proceed immediately and with caution to a Volvo dealer for an inspection of the brake system. O Bulb failure warning light (yellow)
  • Page 12 1987 Volvo 240 Ambient temp. gauge (accessory) An electronic thermometer that indicates ambient temperature just above the road surface. Warns you of icy road conditions. pg. 13 Oil pressure gauge, voltmeter Oil pressure gauge (accessory) The oil pressure gauge indicates the pressure of the oil in the lubricating system of the engine. The pressure is dependent on the speed of the engine, the oil temperature and the viscosity of the oil.
  • Page 13 1987 Volvo 240 Voltmeter (accessory) The voltmeter indicates the voltage in the electrical system and thereby also the state of the battery. While the car is being driven the pointer should be within the black field. Should the pointer point to the upper or lower red field when driving, this may indicate some fault in the electrical system.
  • Page 14 1987 Volvo 240 free the ignition key. A chime will sound if the starting key is in the ignition lock and the front door on the driver's side is open. The chime will also sound if the headlights or parking lights are on when the door is open.
  • Page 15 1987 Volvo 240 Move the lever towards the steering wheel. The headlight high beam will be on until the lever is released. pg. 15 Lighting Headlights and position lights All lights off Parking lights on Headlights and parking lights on Switch from upper to lower beams, and vice versa, by moving the turn signal switch lever on the left side of the steering column towards the steering wheel.
  • Page 16 1987 Volvo 240 off when the driver's door is closed. If the headlight is in position Instrument panel lamps rheostat Clockwise - brighter Counterclockwise - dimmer. pg. 16 Windshield wipers, Tailgate window wiper, Washer nozzles Wiper/washer 1 Intermittent wiper. With switch in this position, the wipers will make a stroke approx. every seventh second.
  • Page 17 1987 Volvo 240 3 Wipers, low speed. 4 Wipers, high speed. 5 Windshield wiper/washer. The wiper will make 2-3 complete stroking cycles after the lever is released. Tailgate window wiper/washer, wagon Operated by the switch at the end of the windshield wiper/washer operating lever.
  • Page 18 1987 Volvo 240 Adjusting washer nozzles The fluid spray may be adjusted by carefully inserting a needle into the metal nozzle and rotating nozzle to desired position. 4-8" = 10-20 cm. 12" = 30 cm. pg. 17 Washer fluid reservoir, Rear fog lights...
  • Page 19 1987 Volvo 240 Rear fog lights The rear fog lights are considerably brighter than the normal tail lights and should be used only when atmospheric conditions, such as fog, rain, snow, smoke or dust reduce the daytime or night time visibility of other vehicles to less than 500 ft.
  • Page 20 1987 Volvo 240 Hazard warning flasher The four-way flasher should be used to indicate that the vehicle has become a traffic hazard. Note: Regulations regarding the use of the hazard warning flasher may vary from state to state. pg. 19 Parking brake Parking brake (hand brake) The lever is situated between the front seats.
  • Page 21 1987 Volvo 240 the heating which then is thermostatically controlled. It switches on automatically when the temperature drops below 60°F (15°C) and switches off at approx. 95°F (35°C). pg. 20 Cigarette lighter, Ash trays Cigarette lighter To operate, depress the knob fully. When the knob automatically releases, the cigarette lighter is ready for use.
  • Page 22 1987 Volvo 240 Electrically operated windows (standard on certain models) The electrically-operated windows are controlled by switches set in the door arm rests. All the windows can be controlled from the driver's are rest as shown in the above illustration.
  • Page 23 1987 Volvo 240 The rear door windows can be raised or lowered with the respective door switch on the driver's door. The rear door windows cannot be raised or lowered with the respective door switch but instead only with the corresponding switch on the driver's door.
  • Page 24 1987 Volvo 240 pg. 23 Heating and ventilation How to ..obtain max. heat 1 TEMP >>> WARM depressed 5 FAN >>> 3(or4) 6 All dash louvers halfway open and floor air louver closed..remove condensation 1 TEMP >>>WARM...
  • Page 25 1987 Volvo 240 Always keep front external inlet grille (in front of the windshield) clear of obstructions (snow, ice, etc.). Maximum defroster action For maximum defroster capacity at very low ambient temperatures, use the recirculation control (button depressed). If not using air conditioning, the recirculation feature should not be used in humid climates and at temperatures about +23°F (-5°C).
  • Page 26 1987 Volvo 240 Lever placed forward = louver opens Lever placed rearward = louver closes Maximum airflow is obtained with louver fully open and the fan (blower motor) shut completely off. (The fan forces the air through the dash louvers.) file:///K|/ownersdocs/1987/1987_240/87240_01a.htm (22 of 22)12/30/2006 7:53:24 AM...
  • Page 27 1987 Volvo 240 pg. 24 Air conditioning Air conditioning (standard on certain models) How to use the air conditioner: Position 4 for rapid cooling. 2 AIR COND Start the air conditioning compressor by turning the control knob clockwise toward MAX.
  • Page 28 Operating instructions are contained in the manuals associated with each model. These manuals are placed in the cars when the equipment is installed. Your Volvo Dealer will be able to assist you with any questions regarding the operation of this equipment.
  • Page 29 1987 Volvo 240 pg. 26 Front seats Driver seat height There are two levers, each with three positions, for adjusting the height of the seat (front and/or back of cushion). This allows adjustment of the seat cushion angle for added comfort.
  • Page 30 1987 Volvo 240 Electrically heated front seats The front seats are electrically heated and thermostatically controlled. The heater switches on automatically when the temperature drops below 60°F (15°C) and switches off at approx. 95°F (35°C). The heating may also be disengaged manually using the switches on the parking brake console.
  • Page 31 Be sure you understand them and can use the device properly and safely in this vehicle. If your child restraint requires a top tether strap, consult your authorized Volvo dealer for top tether anchorage and installation information When a child has outgrown the child safety seat (approximately 4-5 years of age, depending on size) you should use the rear seat with the standard seat belt fastened.
  • Page 32 1987 Volvo 240 Seat belts, retractable Always fasten the seat belts before you drive or ride. Two lights will be illuminated for 4-8 seconds after the starting (ignition) key is turned to driving position. One light is located in the instrument cluster and one in the console between the front seats.
  • Page 33 1987 Volvo 240 The seat belt retractors are normally "unlocked" The retractors will lock up as follows: if belt is pulled out rapidly during braking and acceleration if the vehicle is leaning excessively when driving in turns Check seat belt mechanism function as follows: 1.
  • Page 34 Volvo recommends that all occupants fasten their seat belts. Aftermarket devices used to induce slack into the shoulder belt portion of Volvo's three-point belt system will have a detrimental effect on the amount of protection available to you in the event of a collision Note: Legislation in your state or province may mandate seat belt usage.
  • Page 35 1987 Volvo 240 pg. 30 Doors and locks, Child safety lock Unlocking front doors Both front doors can be unlocked by using the starting (ignition) key. Turning the key 1/4 turn counter- clockwise (right door: clockwise) lifts the lock buttons on the window ledge and the door can be opened by pulling the handle.
  • Page 36 1987 Volvo 240 Child safety locks The buttons are located on the rear door jambs. A The lock functions normally. B The door cannot be opened from the inside. Remember, in the event of an accident, the rear seat passengers cannot open the doors from the inside with the buttons in position B.
  • Page 37 1987 Volvo 240 You can also operate the trunk lock directly with the owner's key even if the vehicle is centrally locked. The trunk lock can also be disconnected from the central locking system by turning the key counterclockwise as shown above: The trunk is now always locked.
  • Page 38 1987 Volvo 240 pg. 32 Hood, Long load storage To open the hood Pull the release handle (located under the left side of the dash). Lift the hood slightly, insert a hand under the center line of the hood and depress the safety catch handle.
  • Page 39 1987 Volvo 240 An optional, specially designed, storage bag should also be used to avoid soiling or tearing the upholstery. Please note that the flap in the rear seat is intended only for light loads such as skis, wood etc.
  • Page 40 1987 Volvo 240 Side-view mirrors A Adjustment up/down B Adjustment sideways Avoid using ice scrapers made of metal as they can easily scratch the mirror surface. WARNING! The mirrors should always be adjusted before driving. pg. 34 Interior light, Sunroof, Refueling Interior light 1 Light always on.
  • Page 41 1987 Volvo 240 The wagon model has a slightly different kind of interior lamp housing. On certain models a time delay device illuminates the interior light for approx. 15 seconds after closing the driver's door. This facilitates finding starting (ignition) switch, etc., during darkness.
  • Page 42 1987 Volvo 240 Folding rear seat Depress either lever located at the front bottom edge of the rear seat cushion (right or left side). Tilt the seat towards the front seat. Note: It may be necessary to move front seat forward or raise the seat backs slightly to allow rear seat to fold down.
  • Page 43 1987 Volvo 240 Removing seat cushion The seat cushion can be easily removed to provide a slightly larger cargo storage area. To remove, lift the seat cushion out of the hinges. pg. 36 Tailgate (wagon) To open from the outside Depress the release button located under the tailgate handle.
  • Page 44 1987 Volvo 240 To open from the inside Pull out the T-handle located at the bottom of the tailgate. Safety catch A The lid cannot be opened from the inside. B The lock functions normally. pg. 37 Cargo compartment (wagon)
  • Page 45 The spare wheel and jack are stored under the hatch to the left in the cargo compartment. Loosen the two clips 1/4 turn and lift off the hatch. CAUTION! Unless the station wagon is equipped with a cargo compartment seat (Volvo accessory), occupants should not ride in this section of the car. Concealed storage space There are two concealed storage areas under the cargo compartment floor.
  • Page 46 1987 Volvo 240 Eyelets Six eyelets are provided in the cargo compartment for anchoring cargo. Four eyelets are shown in the illustration. The remaining two are accessible when the seat back is folded forward. Note: The eyelets are not to be used as occupant restraints.
  • Page 47 1987 Volvo 240 file:///K|/ownersdocs/1987/1987_240/87240_01b.htm (21 of 21)12/30/2006 7:53:26 AM...
  • Page 48 1987 Volvo 240 Operating the car pg. 39 Operating the car Service inspection 40 Break-in period 40 Driving economy, shift indicator light 41 Starting the engine 42 Manual transmission 43 Automatic transmission 44 Emergency towing 46 Towing information 47 Trailer hauling 48...
  • Page 49 Service Inspection To ensure proper operation the car should be taken to a Volvo dealer between the first 600-1,200 miles (1,000-2,000 km) for a service inspection. The oil in the engine, manual transmission and rear axle will then be changed.
  • Page 50 (manual transmission models only) The Volvo shift indicator light (S.I.L.) is a device designed to help you get even better gas mileage from your Volvo car. Studies have shown that the best fuel economy is obtained by shifting gears at low engine rpm and high relative engine load.
  • Page 51 1987 Volvo 240 when climbing hills or trailer towing). Using the light regularly, however, should result in a mileage improvement of six percent or more, depending on how you normally drive. Programming instructions for shift indicator If the current supply to the control unit is cut (battery disconnected), the control unit will have to be re- programmed as the control unit memory will be erased.
  • Page 52 1987 Volvo 240 WARNING! Always open the garage doors fully before starting the engine inside the garage to ensure adequate ventilation. The exhaust gases contain carbon monoxide, which is invisible and odorless but very poisonous. pg. 43 Manual transmission 5-speed manual transmission Depress the clutch pedal fully when changing gears.
  • Page 53 1987 Volvo 240 Shift positions P park R reverse N neutral D drive 2 intermediate 1 low The gear selector can be moved freely between D and 2. Selections of other positions are obtained by depressing the selector knob prior to moving the selector.
  • Page 54 1987 Volvo 240 Position 2 may be used to obtain forced downshift to 2nd gear for increased engine braking effect. Position 2 can also be used... for relatively slow highway driving. for city driving. when driving on mountain roads where precise speed control is desirable.
  • Page 55 1987 Volvo 240 disengaged, the indicator light ( Be aware that, if 4th gear is disengaged (reminder light illuminated) when the engine is switched off, the transmission will revert automatically to 4-speed operation (reminder light not illuminated) when the engine is restarted.
  • Page 56 1987 Volvo 240 Precautionary steps to observe when towing Please check with state and local authorities before attempting this type of towing as vehicles being towed are subject to regulations regarding maximum towing speed, length and type of towing device, lighting, etc.
  • Page 57 When preparing for trailer hauling, observe the following: Use a trailer hitch which meets Federal Safety Standards for rear end collisions (FMVSS 301-75). For trailer weights exceeding 2,000 lbs (908 kgs) use only a trailer hitch offered as a Genuine Volvo Accessory.
  • Page 58 NOTE: Never connect a trailer's hydraulic brake system directly to the vehicle brake system, nor a trailer's lighting system directly to the vehicle lighting system. Consult your nearest authorized Volvo dealer for correct installation. Trailer hauling does not normally present any particular problems, but take into consideration: Recommended hitch tongue load is 110 lbs (50 kgs) for trailer weights below 2,650 lbs (1,200 kgs) and 143-154 lbs (65-70 kgs) for trailer weights above 2,650 lbs (1,200 kgs).
  • Page 59 When driving with heavy trailers, it is recommended that an additional oil cooler be installed. This applies especially when driving under severe conditions e.g. mountain driving or prolonged driving at high speeds without breaks. The additional oil cooler is available as a genuine Volvo accessory. Regarding oil change, see section titled "Transmission oil".
  • Page 60 Reservoir empty: do NOT drive. Tow car to shop for check/repair of brake system. Reservoir not empty: proceed immediately and with caution to a Volvo dealer for an inspection of the brake system. Severe strain on the brake system.
  • Page 61 1987 Volvo 240 Keep your engine properly tuned. Certain engine malfunctions, particularly involving the electrical, fuel or ignition systems, may cause unusually high converter temperatures. Do not continue to operate your vehicle if you detect engine misfire, noticeable loss of power or other unusual operating conditions, such as engine overheating or backfiring.
  • Page 62 1987 Volvo 240 Service and maintenance pg. 51 Service and maintenance Maintenance services 53 Service requirements 54 Engine B230F 56 Fuel requirements 58 Engine fluids 59 Engine oil, Oil/oil filter change interval Cooling system 61 Servicing 63 Transmission oil 68...
  • Page 63 Maintenance inspection intervals Volvo advises you to follow the inspection program at 5,000 mile or 8,000 km intervals which is outlined in the "Warranties and Maintenance Records Manual". This maintenance program contains inspections and services necessary for the proper functioning of your car over the next inspection interval.
  • Page 64 1987 Volvo 240 A= Adjust (Correct if necessary) R= Replace I= Inspect (Correct or Replace if necessary) L= Lubricate Maintenance 600- Miles 5,000 10,000 15,000 20,000 25,000 30,000 35,000 40,000 45,000 50,000 55,000 60,000 1,200 Operation (1,000- (Km) (8,000) (16,000) (24,000) (32,000) (40,000) (48,000) (56,000) (64,000) (72,000) (80,000) (88,000) (96,000)
  • Page 65 BODY Trunk, Door and Hood Hinges and Latches. * Although not part of emission control warranty service, Volvo suggests the flame guard on B230F engines be cleaned every 20,000 miles (32,000 km). pg. 56 Service Engine The following items should be checked wee by the owner. (This only takes a few moments.)
  • Page 66 Unleaded Fuel Each Volvo has a catalytic converter and must use only unleaded gasoline (as specified on the instrument panel and by a label near the filler inlet). U.S. and Canadian regulations require that pumps delivering unleaded gasoline be labeled "UNLEADED". Only these pumps have nozzles which fit' your car's filler inlet.
  • Page 67 Coolant Maintain fluid level between MAX and MIN marks on expansion tank. Mixture of 50 percent Volvo anti-freeze type C (blue-green) or corresponding and 50 percent water should be used. See "Coolant" section. Brake fluid Check that the level is above the MIN mark, without removing the cap.
  • Page 68 Oils with designations SF/CC and SF/CD comply with these requirements Viscosity (stable ambient temperatures): Volvo recommends the use of energy-conserving oils. When using these oils, the Volvo recommended oil-change intervals must be followed. Synthetic or semisynthetic oils may be used if their specifications comply with the oil quality requirements.
  • Page 69 1987 Volvo 240 pg. 61 Cooling system Changing coolant Every two years or 30,000 miles (50,000 km) the cooling system should be drained, flushed and refilled. Remove the expansion tank cap. Open the drain cock on right side of the engine block and disconnect the lower radiator hose.
  • Page 70 1987 Volvo 240 Engine Mechanical Components Torque manifold nuts The manifold nuts should be torqued at the 600-1,200 mile (1,000-2,000 km) inspection. A loose manifold could alter air/fuel ratio and cause an increase in emission and/or poor driveability. Valves The valve clearance should be checked every 30,000 miles (50,000 km).
  • Page 71 The filter cannot be cleaned and should always be replaced with a new one. Checking and adjusting idle speed Your Volvo is equipped with an electronically controlled idle speed system that requires no period checking or adjustment. Lambda-sond® (oxygen sensor) system This is an emission control system designed to reduce emissions and improve fuel economy.
  • Page 72 1987 Volvo 240 B230F 1. PCV nipple 2. Flame Guard 3. Oil trap PCV system, B230F engine The PCV nipple in the intake manifold should be cleaned after 60,000 miles (100,000 km). It is recommended that the flame guard be cleaned every 20,000 miles (32,000 km) pg.
  • Page 73 1987 Volvo 240 WARNING! The ignition system operates at very high voltages. Special safety precautions must be followed to prevent injury: Always turn the ignition off when: connecting engine test and diagnostic equipment to the vehicle (timing light, tach-dwell tester, ignition oscilloscope, etc.).
  • Page 74 1987 Volvo 240 pg. 68 Manual transmission Manual transmission with overdrive, M47 II Capacity: 1.4 US qts = 1.3 liters. Fluid type: Automatic Transmission Fluid Type F or G(FLM) Replace: at 600-1,200 mile (1,000-2,000 km) service only. The oil level should be up to the level/filler plug.
  • Page 75 1987 Volvo 240 Automatic transmission Capacity: 7.8 US qts (7.4 liters) Fluid type: Automatic Transmission Fluid type Dexron II D. Replace: every 20,000 miles (32,000 km). A Cold transmission: oil temperature = +105° F (+40° C). This is a normal temperature for the transmission after idling for about 10 minutes.
  • Page 76 1987 Volvo 240 Rear axle oil Capacity: 1.7 US qts - 1.6 liters Oil type: API GL-5 (MIL-L-2105 B or C) Viscosity: SAE 90 or 80W/90 Replace: at 600-1,200 mile (1,000-2,000 km) service only. The oil level should be up to the filler plug (A).
  • Page 77 71 Body lubrication Chassis maintenance To simplify maintenance, your Volvo has been equipped with ball joints, steering rods and propeller shafts that do not require regular lubrication. Points that normally require lubricating have been packed with very durable grease at the factory and then carefully sealed, eliminating the need for subsequent lubrication.
  • Page 78 1987 Volvo 240 Lubricate body To avoid rattles and unnecessary wear, the body should be lubricated once a year. Hinges on hood, doors and trunk lid as well as door stops should be lubricated every 10,000 miles (16,000 km). NO. Lubricating point...
  • Page 79 Top up with coolant by filling the expansion tank when level is at the "Min" mark. Use a mixture of 50 percent Volvo Type C coolant and 50 percent water all the year round. Top up to the "Max" mark.
  • Page 80 1987 Volvo 240 - stopping the engine suddenly after high speed driving, so-called after-boiling. To avoid overheating, the following rules should be followed. Reduce speed and downshift when towing a trailer up long steep inclines. The risk of overheating can be reduced by switching off the air conditioning system for a short while.
  • Page 81 1987 Volvo 240 Jump starting CAUTION: Improper hook-up of jumper cables or the use of other than 12 volt batteries could result in damage to equipment and/or battery. Check that cars are not touching to prevent premature completion of negative circuit.
  • Page 82 1987 Volvo 240 Replacing bulbs The replacement of bulbs in the various lighting units is shown on the following pages. Make sure when installing bulbs, that the guide pin on the socket fits into its corresponding recess. When installing bulbs, do not touch the glass with your fingers. The reason for this is that grease, oil or any other impurities can be carbonized onto the bulb and damage the reflector.
  • Page 83 1987 Volvo 240 Tail lamp bulbs, sedan model All tail lamp bulbs are replaced from inside of trunk. 1 Unscrew and remove tail lamp inside cover. Note that inside cover is hooked at the upper edge. Lift the lower end out/up and unhook upper edge.
  • Page 84 1987 Volvo 240 Front light bulbs Loosen the Phillips screws and remove the lens. The bulbs can now be removed by pressing them inwards and turning them slightly counterclockwise. When reinstalling lens, check that the gasket is in position. Bulbs...
  • Page 85 Loosen the clip and move panel aside (see illustration). The procedure for changing a bulb is basically the same as for other models. When re-installing, hold the bulb holder with the word "Volvo" turned towards the center of the car. Bulbs...
  • Page 86 1987 Volvo 240 License plate light, sedan model Slide the bulb housing backwards until it is released from the front edge. Pull out the lamp housing and replace the bulb. Insert the front edge of the lamp housing and press up the rear edge by hand.
  • Page 87 1987 Volvo 240 High-mounted brake light Remove the plastic housing by pulling it up and away from the light assemble. Depress the black catch tab to release the bulb holder Bulbs Power Socket High-mounted Brake 20 W Ba9s light pg. 78 Replacing bulbs Interior light Insert a screwdriver through the opening in the right side of the housing and depress the catch tab.
  • Page 88 Engine compartment light Trunk light Instrument and heater control lighting Due to the location of these bulbs, their replacement should be carried out by a Volvo dealer. pg. 79 Fuses Replacing fuses file:///K|/ownersdocs/1987/1987_240/87240_03b.htm (15 of 23)12/30/2006 7:53:31 AM S 8.5-8...
  • Page 89 Never use fuses of higher amperage, unless specified by your Volvo dealer. If one fuse repeatedly fails, take the car to your Volvo dealer for fault-tracing. A spare fuse kit is available from your Volvo dealer. WARNING! Turn starting (ignition) switch OFF before replacing fuses.
  • Page 90 Vehicle Loading The tires on your Volvo will perform to specifications at all normal loads when inflated as recommended on the tire information label located on the rear facing side of the right front door. This label lists both tire and vehicle design limits.
  • Page 91 WARNING! Special wheel rims Only special wheel rims, tested and approved by Volvo, are suitable for use with the factory-installed air dam. Any other wheel rims may not permit sufficient air circulation for brake cooling. file:///K|/ownersdocs/1987/1987_240/87240_03b.htm (18 of 23)12/30/2006 7:53:31 AM...
  • Page 92 1987 Volvo 240 pg. 82 Wheel changing Changing a wheel Spare wheel, jack and tool kit are stowed in the trunk compartment. On the wagon models the jack and crank should be secured according to the above illustration to avoid any disturbing rattles. Make sure that the spare wheel is secured.
  • Page 93 1987 Volvo 240 stud to ensure that a removed wheel can be reinstalled in its original position. Removal To remove the wheel cap the center emblem must first be pried-off using the screwdriver provided in the tool kit. The wheel cap may then be removed by hand. Loosen the wheel nuts 1/2-1 turn with the box wrench provided in the tool kit.
  • Page 94 1987 Volvo 240 should be secured according to the above illustration to avoid any disturbing rattle. Make sure that the spare wheel is secured. Before using the jack make sure the car is standing on firm, level ground. Apply the parking brake and place the transmission in either first or reverse gear.
  • Page 95 1987 Volvo 240 pg. 84 Replacing wiper blades, Washing Washing The car should be washed at regular intervals since dirt, dust, insects and tar spots adhere to the paint and may cause damage. When washing the car, do not expose it to direct sunlight. Use lukewarm water to soften the dirt before you wash with a sponge, and plenty of water, to avoid scratching.
  • Page 96 1987 Volvo 240 Contents Top of Page file:///K|/ownersdocs/1987/1987_240/87240_03b.htm (23 of 23)12/30/2006 7:53:31 AM...
  • Page 97 1987 Volvo 240 pg. 85 Washing, Cleaning, Anti-rust treatment Machine washing Hand washing of a car is superior to machine washing. We recommend that you do not wash your car in an automatic wash during the first six months(because the paint will not have hardened sufficiently).
  • Page 98 Spots on textile mats can be removed with a mild detergent. Anti-rust treatment Your Volvo has been rust protected at the factory. On external surfaces a heavy coat of wear resistant material has been used, while on the internal surfaces a lighter rust inhibitor is used.
  • Page 99 1987 Volvo 240 Minor stone chips and scratches Material: Rust remover Primer-brush-on type Surface finish - brush-on type Penknife or similar Brush Note: When touching-up the car, it should be clean and dry. The surface temperature should be above 60°F(+15°C).
  • Page 100 1987 Volvo 240 When the primer surface is dry, the paint can be applied using a brush. Mix the paint thoroughly, apply several thin paint coats and let dry after each application. pg. 87 Paint touch-up 3 if there is a longer scratch, you may want to mask to protect surrounding paint.
  • Page 101 1987 Volvo 240 2 Sand the damaged surface and wash it clean with thinner. Apply the rust remover. (Avoid contact with skin!) Wait a few minutes and then rinse carefully with water and wipe dry. 3 Shake the spray can for at least 1 minute. Spray on the primer. Move the can slowly and regularly from back and forth, about 8-12 inches (20-30 cm) from the surface.
  • Page 102 89 Long distance trips, Cold weather Prior to a long distance trip Have your car checked at a Volvo dealer. Preventive maintenance will help to ensure a trouble free trip. Remember to take along a Volvo dealer directory. The main items to check are listed below: 1.

  • Page 103: Service Diagnosis Table

    This may necessitate the frequent use of the windshield washer and wipers. Your Volvo dealer can supply you with suitable anti-freeze for this purpose. Suitable mixtures of anti-freeze and water are: Down to +14°...
  • Page 104 1987 Volvo 240 Loose or corroded battery cable terminals. Open circuit between starting (ignition) switch and starting (ignition) switch terminal on starter. Starter motor defective. pg. 91 Service diagnosis Condition: Starter motor operates but engine does not start Possible cause Intake system leaking.
  • Page 105 1987 Volvo 240 Condition: Erratic idle (misfiring) Possible cause intake system leaking. Spark plugs, high tension leads or distributor cap worn (detective) Worn spark plugs. Condition: Engine stalls at irregular intervals Possible cause Correction Check wire terminals at: fuel pump, fuse No. 5 and 7, coil, distributor, ignition Defective wires.
  • Page 106 VIN plate is located on top left surface of dash. The VIN is also stamped on the right hand door pillar. 2 Vehicle Emission Control Information Your Volvo is designed to meet all applicable safety and emissions standards. Evidence of this can be verified from the certification label on the left wheel valance. For further information regarding these regulations, please consult your Volvo dealer.
  • Page 107 1987 Volvo 240 Contents Top of Page file:///K|/ownersdocs/1987/1987_240/87240_03c.htm (11 of 11)12/30/2006 7:53:32 AM...
  • Page 108 1987 Volvo 240 Specifications pg. 95 Specifications Dimensions and weights Cargo space 96 Engine 97 Cooling system 98 Fuel system 98 Ignition system 98 Power transmission 99 Front end 99 Capacities 100 Electrical system 100 pg. 96 Specifications Dimensions and weights...
  • Page 109 1987 Volvo 240 Ground clearance (full load) Track, front Track, rear Turning circle (between curbs) Curb weight (depending on type) Gross vehicle weight (GVW) Capacity weight Permissible axle weight, front Permissible axle weight, rear Max. trailer weight (trailer equipped with service brakes) Max.
  • Page 110 1987 Volvo 240 WARNING! When adding accessories, equipment, luggage and other cargo to your vehicle, the total loaded weight capacity of the vehicle must not be exceeded. Consult your dealer for information. pg. 97 Specifications Engine B230F (2.3 liters; 141 cu. in.) Liquid-cooled, gasoline, 4-cylinder in-line engine.
  • Page 111 1987 Volvo 240 Type Thermostat begins to open - fully open at Fan belts, designation Coolant: Volvo Coolant type C (blue-green) Fuel system The engine is equipped with the LH-Jetronic electronic 2.2 fuel injection system. Ignition System Firing order Ignition setting...
  • Page 112 1987 Volvo 240 1st gear 2.45:1 2nd gear 1.45:1 3rd gear 1:1 Overdrive 0.69:1 Reverse 2.22.1 Rear axle reduction ratio: 3.73:1 Vehicle speed/1000 engine rpm (manual transmission) Rear axle ratio 3.31:1 1 st gear 5.3 8.5 2nd gear 9.8 15.8 3rd gear 15.5 25.0...
  • Page 113 1987 Volvo 240 -expansion tank 0.7 US qts separately Engine: -oil and filter change 4.0 US qts -oil changed separately 3.5 US qts Transmission: -manual, M47 II 1.4 US qts -automatic, AW70 7.8 US qts Rear axle 1.7 US qts Power steering gear 0.8 US qts...
  • Page 114 Volvo P/N 968113 light Back-up Lights 1073 Rear fog lights 1073 The following bulbs may be obtained from your nearest Volvo dealer. Rear Ash Tray Lights License plate Light, Sedan License plate Light, Wagon Interior Light Glovebox Light Instrument Panel Light...
  • Page 115 2 open end wrenches. Vehicle Loading The tires on your Volvo will perform to specifications at all normal loads when inflated as recommended on the tire information label located on the rear facing side of the right front door. This label lists both tire and vehicle design limits.
  • Page 116 A Service Manual Brochure/Order Form was placed in the car prior to delivery from the dealer to you. Complete ordering information is provided. Please note that these manuals may be offered for sale by your Volvo dealer. Prices charged by the dealer can vary from those listed in the brochure (according to Federal law).
  • Page 117 1987 Volvo 240 Volvo supports Voluntary Mechanic Certification by the N.I.A.S.E. Certified mechanics have demonstrated a high degree of competence in specific areas. Besides passing exams each mechanic must also have worked in the field for two or more years before a certificate is issued.
  • Page 118 1987 Volvo 240 file:///K|/ownersdocs/1987/1987_240/87240_04.htm (11 of 11)12/30/2006 7:53:34 AM...
  • Page 119 1987 Volvo 240 Back Page pg. 104-105 Index Air Conditioning Air louvers Alternator, important note Anti-freeze Anti-rust treatment Ash trays Automatic transmission Automatic transmission oil Battery Body and chassis Brake fluid Brakes Break-in period Bulb failure warning light Bulbs Capacities...
  • Page 120 1987 Volvo 240 Checking engine oil Child safety Child safety locks Cigarette lighter Climate control Clock Cold start Cold weather driving Control lights Coolant Coolant, drain Cooling system Defroster Demister Diagnosis Dimensions and weights Dipstick Door lock anti-freeze Doors and locks...
  • Page 121 1987 Volvo 240 Fault Tracing Federal Clean Air Act Front seats Front wheel alignment Fuel requirements Fuel gauge Fuel tank cap Fuses Gas filler cap Gasoline requirements Gear shift positions Hand brake Hazard warning flasher Headlight flasher Headlights Headlights replacement...
  • Page 122 1987 Volvo 240 Label information License plate lights Lights Locks Long distance trips Lubrication Lumbar support Maintenance Service Manual transmission driving with Manual transmission oil Odometer Oil change, engine Oil change, rear axle Oil change, transmission Oil filter Oil pressure...
  • Page 123 1987 Volvo 240 Road assisstance Rustproofing Rust protection Seat belts Seats Service diagnosis Servicing Shift indicator light Shift positions Shop manuals, Volvo Snow chains Snow tires Spare wheel Spark plugs Specifications Speedometer Starting engine Starting key Steering wheel lock Storage space...
  • Page 124 1987 Volvo 240 Tranmission oil Trunk Turn signals Type designations Upholstery, cleaning Vehicle Identification Number Ventilation outlets VIN (Vehicle Identification Number) Warning lights Warranty Warranty Inspection Washer fluid Washer nozzles Washing Waxing Weights What causes rust Wheel alignment Wheel change...
  • Page 125 1987 Volvo 240 Fuel: Octane rating 91 RON Unleaded, 87 (R+M)/2 When refueling always check: A. Oil level between dipstick marks. The distance between the marks represents approx. 1 US qt. = 1 liter. Fill with multigrade oil B. Check without removing the cap that the brake fluid level is above the Min-mark. Brake and clutch fluid DOT 4.
  • Page 126 1987 Volvo 240 WARNING! Carbon monoxide is a poisonous colorless and odorless gas which is present in all exhaust gases. If you ever smell exhaust fumes inside the vehicle, make sure the passenger compartment is ventilated and immediately return the vehicle to dealer for correction.

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1987 240

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