WIKA IPT-10 Operating Instructions Manual

WIKA IPT-10 Operating Instructions Manual

Process pressure transmitter ipt-1 series
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Operating Instructions
Process pressure transmitter IPT-1*
4 ... 20 mA
Version 2.0
Process pressure transmitter IPT-1*
Приборы & Автоматика +7 (495) 712-3209, 712-3218, 988-0959 www.k-avtomatika.ru 9880959@mail.ru

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Summary of Contents for WIKA IPT-10

  • Page 1 Operating Instructions Process pressure transmitter IPT-1* 4 … 20 mA Version 2.0 Process pressure transmitter IPT-1* Приборы & Автоматика +7 (495) 712-3209, 712-3218, 988-0959 www.k-avtomatika.ru 9880959@mail.ru...
  • Page 2: Table Of Contents

    Rectify faults ........................33 Instrument repair ......................34 Dismounting Dismounting steps......................35 Disposal ......................... 35 Supplement Technical data ........................ 36 Dimensions ........................44 WIKA Operating Instructions - Process pressure transmitter IPT-1* Приборы & Автоматика +7 (495) 712-3209, 712-3218, 988-0959 www.k-avtomatika.ru 9880959@mail.ru...
  • Page 3 Contents Supplementary documentation Information: Supplementary documents appropriate to the ordered version come with the delivery. You can find them listed in chapter "Product descrip- tion". Editing status: 2013-06-05 WIKA Operating Instructions - Process pressure transmitter IPT-1* Приборы & Автоматика +7 (495) 712-3209, 712-3218, 988-0959 www.k-avtomatika.ru 9880959@mail.ru...
  • Page 4: About This Document

    This arrow indicates a single action. Sequence of actions Numbers set in front indicate successive steps in a procedure. Battery disposal This symbol indicates special information about the disposal of bat- teries and accumulators. WIKA Operating Instructions - Process pressure transmitter IPT-1* Приборы & Автоматика +7 (495) 712-3209, 712-3218, 988-0959 www.k-avtomatika.ru 9880959@mail.ru...
  • Page 5: For Your Safety

    Safety label on the instrument The safety approval markings and safety tips on the device must be observed. WIKA Operating Instructions - Process pressure transmitter IPT-1* Приборы & Автоматика +7 (495) 712-3209, 712-3218, 988-0959 www.k-avtomatika.ru 9880959@mail.ru...
  • Page 6: Ce Conformity

    Safety instructions for Ex areas Please note the Ex-specific safety information for installation and op- eration in Ex areas. These safety instructions are part of the operating instructions manual and come with the Ex-approved instruments. WIKA Operating Instructions - Process pressure transmitter IPT-1* Приборы & Автоматика +7 (495) 712-3209, 712-3218, 988-0959 www.k-avtomatika.ru 9880959@mail.ru...
  • Page 7: Product Description

    Housing cover with integrated display and adjustment module (optional) Housing with electronics Process fitting with measuring cell Type plate The nameplate contains the most important data for identification and use of the instrument: WIKA Operating Instructions - Process pressure transmitter IPT-1* Приборы & Автоматика +7 (495) 712-3209, 712-3218, 988-0959 www.k-avtomatika.ru 9880959@mail.ru...
  • Page 8: Principle Of Operation

    As a standard feature, the ceramic measuring cell is equipped with a lateral, recessed seal. Instruments with double seal have an additional front seal. Instruments with hygienic fitting are equipped with a gap-free form seal. WIKA Operating Instructions - Process pressure transmitter IPT-1* Приборы & Автоматика +7 (495) 712-3209, 712-3218, 988-0959 www.k-avtomatika.ru 9880959@mail.ru...
  • Page 9: Adjustment

    Protected against solar radiation • Avoiding mechanical shock and vibration • Storage and transport Storage and transport temperature see chapter "Supplement - temperature Technical data - Ambient conditions" • Relative humidity 20 … 85 % WIKA Operating Instructions - Process pressure transmitter IPT-1* Приборы & Автоматика +7 (495) 712-3209, 712-3218, 988-0959 www.k-avtomatika.ru 9880959@mail.ru...
  • Page 10: Mounting

    Ventilation and pressure The ventilation of the electronics housing as well as the atmospheric compensation pressure compensation for the measuring cell are realised via a filter element in the area of the cable gland. WIKA Operating Instructions - Process pressure transmitter IPT-1* Приборы & Автоматика +7 (495) 712-3209, 712-3218, 988-0959 www.k-avtomatika.ru 9880959@mail.ru...
  • Page 11: Mounting Steps

    Mounting steps Welding the socket For mounting IPT-1* Vers. 2.0, a welded socket is required. You can find these components in the supplementary instructions manual "Welded socket and seals". WIKA Operating Instructions - Process pressure transmitter IPT-1* Приборы & Автоматика +7 (495) 712-3209, 712-3218, 988-0959 www.k-avtomatika.ru 9880959@mail.ru...
  • Page 12 The housing must not be used to screw the instrument in! Applying tightening force can damage internal parts of the housing. Sealing/Screwing in Use the seal suitable for the respective process fitting. You can find hygienic fittings the components in the supplementary instructions manual "Welded socket and seals". WIKA Operating Instructions - Process pressure transmitter IPT-1* Приборы & Автоматика +7 (495) 712-3209, 712-3218, 988-0959 www.k-avtomatika.ru 9880959@mail.ru...
  • Page 13: Connecting To Power Supply

    Very large equalisa- tion currents can flow through the cable screen when the screen is grounded on both ends. To avoid this, the cable screen must be WIKA Operating Instructions - Process pressure transmitter IPT-1* Приборы & Автоматика +7 (495) 712-3209, 712-3218, 988-0959 www.k-avtomatika.ru 9880959@mail.ru...
  • Page 14: Connection Procedure

    11. Tighten the compression nut of the cable entry. The seal ring must completely encircle the cable 12. Screw the housing cover back on The electrical connection is hence finished. WIKA Operating Instructions - Process pressure transmitter IPT-1* Приборы & Автоматика +7 (495) 712-3209, 712-3218, 988-0959 www.k-avtomatika.ru 9880959@mail.ru...
  • Page 15: Single Chamber Housing

    Fig. 7: Electronics and connection compartment, single chamber housing Spring-loaded terminals for voltage supply Ground terminal for connection of the cable screen WIKA Operating Instructions - Process pressure transmitter IPT-1* Приборы & Автоматика +7 (495) 712-3209, 712-3218, 988-0959 www.k-avtomatika.ru 9880959@mail.ru...
  • Page 16: Wiring Plan, External Housing With Version Ip 68 (25 Bar)

    IP 68 (25 bar) Overview Fig. 9: IPT-1* Vers. 2.0 in IP 68 version 25 bar and axial cable outlet, external housing WIKA Operating Instructions - Process pressure transmitter IPT-1* Приборы & Автоматика +7 (495) 712-3209, 712-3218, 988-0959 www.k-avtomatika.ru 9880959@mail.ru...
  • Page 17 Ground terminal for connection of the cable screen Cable gland to the process component For external display and adjustment unit, Slave sensor Plug connector for service interface WIKA Operating Instructions - Process pressure transmitter IPT-1* Приборы & Автоматика +7 (495) 712-3209, 712-3218, 988-0959 www.k-avtomatika.ru 9880959@mail.ru...
  • Page 18: Switch-On Phase

    30 seconds: • Internal check of the electronics • Indication of the instrument type, the firmware as well as the sen- sor TAGs (sensor designation) • Output signal jumps briefly (approx. 10 seconds) to the set fault current WIKA Operating Instructions - Process pressure transmitter IPT-1* Приборы & Автоматика +7 (495) 712-3209, 712-3218, 988-0959 www.k-avtomatika.ru 9880959@mail.ru...
  • Page 19 Then the corresponding current is outputted to the cable (the value corresponds to the actual level as well as the settings already carried out, e.g. factory setting). WIKA Operating Instructions - Process pressure transmitter IPT-1* Приборы & Автоматика +7 (495) 712-3209, 712-3218, 988-0959 www.k-avtomatika.ru 9880959@mail.ru...
  • Page 20: Set Up With The Display And Adjustment Module

    4. Screw housing cover with inspection window tightly back on Removal is carried out in reverse order. The display and adjustment module is powered by the sensor, an ad- ditional connection is not necessary. WIKA Operating Instructions - Process pressure transmitter IPT-1* Приборы & Автоматика +7 (495) 712-3209, 712-3218, 988-0959 www.k-avtomatika.ru 9880959@mail.ru...
  • Page 21: Adjustment System

    Adjustment system Fig. 14: Display and adjustment elements LC display Indication of the menu item number Adjustment keys WIKA Operating Instructions - Process pressure transmitter IPT-1* Приборы & Автоматика +7 (495) 712-3209, 712-3218, 988-0959 www.k-avtomatika.ru 9880959@mail.ru...
  • Page 22: Setup Steps

    Information: The steps 1, 3 and 4 are not necessary for instruments which are already preset according to customer specifications! You can find the data on the type label on the instrument or in the menu items of the min./max. adjustment. WIKA Operating Instructions - Process pressure transmitter IPT-1* Приборы & Автоматика +7 (495) 712-3209, 712-3218, 988-0959 www.k-avtomatika.ru 9880959@mail.ru...
  • Page 23 [->] (in the example m). 4. Confirm with [OK], the submenu "Density unit" appears. Unit of measurement Density unit ▶ kg/dm³ Selection options: mbar, bar, psi, Pa, kPa, MPa, inHg, mmHg, inH WIKA Operating Instructions - Process pressure transmitter IPT-1* Приборы & Автоматика +7 (495) 712-3209, 712-3218, 988-0959 www.k-avtomatika.ru 9880959@mail.ru...
  • Page 24 4. Set the requested mbar value with [+] and [->]. 5. Confirm with [+] and move to max. adjustment with [->]. The min. adjustment is finished. Selection options: °C, °F. WIKA Operating Instructions - Process pressure transmitter IPT-1* Приборы & Автоматика +7 (495) 712-3209, 712-3218, 988-0959 www.k-avtomatika.ru 9880959@mail.ru...
  • Page 25 Information: The steps 1, 3 and 4 are not necessary for instruments which are already preset according to customer specifications! WIKA Operating Instructions - Process pressure transmitter IPT-1* Приборы & Автоматика +7 (495) 712-3209, 712-3218, 988-0959 www.k-avtomatika.ru 9880959@mail.ru...
  • Page 26 3. Activate the selection with [OK] and select "Units of measure- ment with [->]. Selection options: mbar, bar, psi, Pa, kPa, MPa, inHg, mmHg, inH WIKA Operating Instructions - Process pressure transmitter IPT-1* Приборы & Автоматика +7 (495) 712-3209, 712-3218, 988-0959 www.k-avtomatika.ru 9880959@mail.ru...
  • Page 27 For an adjustment with pressure, simply enter the actual measured value indicated at the bottom of the display. Selection options: °C, °F. WIKA Operating Instructions - Process pressure transmitter IPT-1* Приборы & Автоматика +7 (495) 712-3209, 712-3218, 988-0959 www.k-avtomatika.ru 9880959@mail.ru...
  • Page 28 The following data are read out or written with this function: • Measured value presentation • Adjustment • Damping WIKA Operating Instructions - Process pressure transmitter IPT-1* Приборы & Автоматика +7 (495) 712-3209, 712-3218, 988-0959 www.k-avtomatika.ru 9880959@mail.ru...
  • Page 29 Density unit kg/l Damping Linearization Linear Sensor-TAG Sensor Display Displayed value 1 Displayed value 2 Display unit Volume/l Scaling 0.00 to 100.0 WIKA Operating Instructions - Process pressure transmitter IPT-1* Приборы & Автоматика +7 (495) 712-3209, 712-3218, 988-0959 www.k-avtomatika.ru 9880959@mail.ru...
  • Page 30: Menu Schematic

    Menu schematic Information: Depending on the version and application, the highlighted menu windows may not always be available. WIKA Operating Instructions - Process pressure transmitter IPT-1* Приборы & Автоматика +7 (495) 712-3209, 712-3218, 988-0959 www.k-avtomatika.ru 9880959@mail.ru...
  • Page 31 Info Peak value Sensor status Trend curve p-min.: -5.8 mbar p-max.: 167.5 mbar Start trend curve? T-min.: -12.5 °C T-max.: +85.5 °C WIKA Operating Instructions - Process pressure transmitter IPT-1* Приборы & Автоматика +7 (495) 712-3209, 712-3218, 988-0959 www.k-avtomatika.ru 9880959@mail.ru...
  • Page 32: Saving The Parameter Adjustment Data

    If it is necessary to exchange the sensor, the display and adjustment module is inserted into the replacement instrument and the data are written into the sensor under the menu item "Copy sensor data". WIKA Operating Instructions - Process pressure transmitter IPT-1* Приборы & Автоматика +7 (495) 712-3209, 712-3218, 988-0959 www.k-avtomatika.ru 9880959@mail.ru...
  • Page 33: Maintenance And Fault Rectification

    – Check cables for breaks; repair if necessary Operating voltage – Check, adapt if necessary too low or load resist- ance too high WIKA Operating Instructions - Process pressure transmitter IPT-1* Приборы & Автоматика +7 (495) 712-3209, 712-3218, 988-0959 www.k-avtomatika.ru 9880959@mail.ru...
  • Page 34: Instrument Repair

    Clean the instrument and pack it damage-proof • Attach the completed form and possibly also a safety data sheet to the instrument WIKA Operating Instructions - Process pressure transmitter IPT-1* Приборы & Автоматика +7 (495) 712-3209, 712-3218, 988-0959 www.k-avtomatika.ru 9880959@mail.ru...
  • Page 35: Dismounting

    Materials: see chapter "Technical data" If you have no way to dispose of the old instrument properly, please contact us concerning return and disposal. WIKA Operating Instructions - Process pressure transmitter IPT-1* Приборы & Автоматика +7 (495) 712-3209, 712-3218, 988-0959 www.k-avtomatika.ru 9880959@mail.ru...
  • Page 36: Supplement

    Ʋ Connection cable between transmitter and external electronics housing with IP 68 version Ʋ Type label support on connection PE hard cable WIKA Operating Instructions - Process pressure transmitter IPT-1* Приборы & Автоматика +7 (495) 712-3209, 712-3218, 988-0959 www.k-avtomatika.ru 9880959@mail.ru...
  • Page 37 Adjustment range of the min./max. adjustment relating to the nominal measuring range: Ʋ Percentage value -10 … 110 % Ʋ Pressure value -20 … 120 % Adjustment range of the zero/span adjustment relating to the nominal measuring range: Ʋ zero -20 … +95 % Ʋ span -120 … +120 % WIKA Operating Instructions - Process pressure transmitter IPT-1* Приборы & Автоматика +7 (495) 712-3209, 712-3218, 988-0959 www.k-avtomatika.ru 9880959@mail.ru...
  • Page 38 130 bar/13000 kPa 0 bar abs. 0 … 60 bar/0 … 6000 kPa 200 bar/20000 kPa 0 bar abs. Nominal measuring ranges and overload capacity in psi The specifications are only an overview and refer to the measuring cell. Limitations due to the ma- terial and version of the process fitting are possible. The specifications on the nameplate apply. WIKA Operating Instructions - Process pressure transmitter IPT-1* Приборы & Автоматика +7 (495) 712-3209, 712-3218, 988-0959 www.k-avtomatika.ru 9880959@mail.ru...
  • Page 39 Limit point adjustment according to IEC 61298-2 Characterstic curve Linear Reference installation position upright, diaphragm points downward Influence of the installation position < 0.2 mbar/20 Pa (0.003 psig) WIKA Operating Instructions - Process pressure transmitter IPT-1* Приборы & Автоматика +7 (495) 712-3209, 712-3218, 988-0959 www.k-avtomatika.ru 9880959@mail.ru...
  • Page 40 Thermal change, current output < 0.05 %/10 K, max. < 0.15 %, each with -40 … +80 °C (-40 … +176 °F) 0,15 % -40°C -20°C 40°C 60°C 80°C 20°C -0,15 % Fig. 16: Thermal change, current output WIKA Operating Instructions - Process pressure transmitter IPT-1* Приборы & Автоматика +7 (495) 712-3209, 712-3218, 988-0959 www.k-avtomatika.ru 9880959@mail.ru...
  • Page 41 1 h: 140 °C/284 °F cleaning tem- perature FFKM (Kalrez 6375) -20 … +120 °C (-4 … +248 °F) -20 … +150 °C (-4 … +302 °F) WIKA Operating Instructions - Process pressure transmitter IPT-1* Приборы & Автоматика +7 (495) 712-3209, 712-3218, 988-0959 www.k-avtomatika.ru 9880959@mail.ru...
  • Page 42 Display and adjustment module Voltage supply and data transmission through the sensor Indication LC display in dot matrix Adjustment elements 4 keys WIKA Operating Instructions - Process pressure transmitter IPT-1* Приборы & Автоматика +7 (495) 712-3209, 712-3218, 988-0959 www.k-avtomatika.ru 9880959@mail.ru...
  • Page 43 IP 66/IP 67 Ʋ Process component in IP 68 version IP 68 (25 bar) Ʋ External housing IP 65 Overvoltage category Protection class WIKA Operating Instructions - Process pressure transmitter IPT-1* Приборы & Автоматика +7 (495) 712-3209, 712-3218, 988-0959 www.k-avtomatika.ru 9880959@mail.ru...
  • Page 44: Dimensions

    Fig. 18: Housing versions in protection IP 66/IP 68 (0.2 bar) - with integrated display and adjustment module the housing is 9 mm/0.35 in higher Single chamber version Double chamber version WIKA Operating Instructions - Process pressure transmitter IPT-1* Приборы & Автоматика +7 (495) 712-3209, 712-3218, 988-0959 www.k-avtomatika.ru 9880959@mail.ru...
  • Page 45 Fig. 20: Housing versions in protection IP 66/IP 68 (0.2 bar) - with integrated display and adjustment module the housing is 9 mm/0.35 in higher Single chamber version, electropolished Single chamber version, precision casting Double chamber version, precision casting WIKA Operating Instructions - Process pressure transmitter IPT-1* Приборы & Автоматика +7 (495) 712-3209, 712-3218, 988-0959 www.k-avtomatika.ru 9880959@mail.ru...
  • Page 46 ø 3mm ") ø 6mm ") Fig. 22: IPT-1* Vers. 2.0 GD = G½ A manometer connection EN 837, ND = ½ NPT WIKA Operating Instructions - Process pressure transmitter IPT-1* Приборы & Автоматика +7 (495) 712-3209, 712-3218, 988-0959 www.k-avtomatika.ru 9880959@mail.ru...
  • Page 47 ") Fig. 23: IPT-1* Vers. 2.0 SA = Tri-Clamp 2", RT = Tri-Clamp 1½", 3T = DRD, 3R = Varivent Form F WIKA Operating Instructions - Process pressure transmitter IPT-1* Приборы & Автоматика +7 (495) 712-3209, 712-3218, 988-0959 www.k-avtomatika.ru 9880959@mail.ru...
  • Page 48 Process conditions 10 Recycling 35 Reset 29 Seal concept 8 Span adjustment 28 Temperature limits 11 Type plate 7 Unit of measurement 23, 26 Voltage supply 9 WIKA Operating Instructions - Process pressure transmitter IPT-1* Приборы & Автоматика +7 (495) 712-3209, 712-3218, 988-0959 www.k-avtomatika.ru 9880959@mail.ru...
  • Page 49 Notes WIKA Operating Instructions - Process pressure transmitter IPT-1* Приборы & Автоматика +7 (495) 712-3209, 712-3218, 988-0959 www.k-avtomatika.ru 9880959@mail.ru...
  • Page 50 Notes WIKA Operating Instructions - Process pressure transmitter IPT-1* Приборы & Автоматика +7 (495) 712-3209, 712-3218, 988-0959 www.k-avtomatika.ru 9880959@mail.ru...
  • Page 51 Notes WIKA Operating Instructions - Process pressure transmitter IPT-1* Приборы & Автоматика +7 (495) 712-3209, 712-3218, 988-0959 www.k-avtomatika.ru 9880959@mail.ru...
  • Page 52 All statements concerning scope of delivery, application, practi- cal use and operating conditions of the sensors and processing systems correspond to the information available at the time of printing. WIKA Alexander Wiegand SE & Co. KG Alexander-Wiegand-Straße 30 63911 Klingenberg Germany...

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