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Mitsubishi Electric AJ65BTS-RPH User Manual

Cc-link system spring clamp termnal block type repeater hub module.
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Spring Clamp Termnal Block Type
Thank you for buying the Mitsubishi general-purpose programmable
logic controller MELSEC-A series.
Prior to use, please read both this manual and related manuals
thoroughly and familiarize yourself with the product.
© 2006 MITSUBISHI ELECTRIC CORPORATION
CC-Link System
Repeater Hub Module
MODEL
MODEL
CODE
IB(NA)-0800346-B(0612)MEE
User's Manual
AJ65BTS-RPH
AJ65BTS-RPH-U
13JP97

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Table of Contents

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   Summary of Contents for Mitsubishi Electric AJ65BTS-RPH

  • Page 1 Thank you for buying the Mitsubishi general-purpose programmable logic controller MELSEC-A series. Prior to use, please read both this manual and related manuals thoroughly and familiarize yourself with the product. MODEL AJ65BTS-RPH-U MODEL 13JP97 CODE IB(NA)-0800346-B(0612)MEE © 2006 MITSUBISHI ELECTRIC CORPORATION...
  • Page 2 SAFETY PRECAUTIONS (Read these precautions before using.) When using Mitsubishi equipment, thoroughly read this manual and the associated manuals introduced in this manual. Also pay careful attention to safety and handle the module properly. The precautions given in this manual are concerned with this product. Refer to the user's manual of the network system to use for a description of the network system safety precautions.
  • Page 3 [DESIGN PRECAUTIONS] DANGER Input/output could be switched on or off when a problem occurs in the repeater module. So build an external monitoring circuit that will monitor any input/output signals that could cause a serious accident. CAUTION Use the module in an environment that meets the general specifications contained in this manual.
  • Page 4 [WIRING PRECAUTIONS] DANGER Before installation or wiring, be sure to shut off all phases of the external power supply used in the system. If the power is not disconnected at all phases an electric shock or product damage may result. CAUTION Always earth the FG terminal to the protective earth conductor.
  • Page 5 [STARTING AND MAINTENANCE PRECAUTIONS] CAUTION Do not disassemble or modify the modules. Doing so could cause failure, erroneous operation, injury, or fire. Be sure to shut down all the phases of the externally supplied power used in the system before cleaning the module, retightening the module fixing screws, and attaching/removing the module.
  • Page 6 Manual, Section 2.2, 2.3, 3.1, 3.2, 4.2.1 This manual confers no industrial property rights or any rights of any other kind, nor does it confer any patent licenses. Mitsubishi Electric Corporation cannot be held responsible for any problems involving industrial property rights which may occur as a result of using the contents noted in this manual.
  • Page 7: Table Of Contents

    CONTENTS 1. OVERVIEW ....................1 1.1 Features ....................1 2. SYSTEM CONFIGURATION ................. 3 2.1 Total configuration ................... 3 2.2 Applicable system ..................4 2.3 Cautions on system configuration ............5 3. SPECIFICATION ..................12 3.1 General specifications ................12 3.2 Performance specifications ..............
  • Page 8 About the Manuals The following manuals are also related to this product. Order them if necessary. Related Manual Manual No. Manual name (Model code) CC-Link System Master/Local Module Type AJ61BT11/ IB-66721 A1SJ61BT11 User’s Manual (13J872) CC-Link System Master/Local Module Type AJ61QBT11/ IB-66722 A1SJ61QBT11 User’s Manual (13J873)
  • Page 9 Abbreviated names, generic names and terms Abbreviated names, Description generic names and terms Abbreviation of AJ65BTS-RPH type CC-Link system spring clamp AJ-65BTS-RPH terminal Block type Repeater hub module. Abbreviation of AJ65FBTA-RPH type CC-Link system low profile AJ65FBTA-RPH waterproof type repeater hub module.
  • Page 10 A1SJ61BT11, AJ61QBT11 and A1SJ61QBT11 when these are used as the local station. Intelligent device module Module allowing transient transmission such as AJ65BT-R2. Product structure The product structure of AJ65BTS-RPH is as shown below. Product name Quantity AJ65FBTA-RPH module Terminating resistor kit For a trunk line (Bar terminal type): 110Ω...
  • Page 11: Overview

    1. OVERVIEW This User’s Manual describes the specifications, names of parts, and settings of the AJ65BTS-RPH type CC-Link system spring clamp terminal block type repeater hub module (hereafter abbreviated as AJ65BTS-RPH) used in the CC-Link system. 1.1 Features The AJ65BTS-RPH is the module designed for improving flexibility in cable wiring of the CC-Link system.
  • Page 12 (4) Improved maintenability by system separation By using the AJ65BTS-RPH, any of the systems can be separated and error location can be identified quickly. This prevents the whole system from being seriously affected by an error.
  • Page 13: System Configuration

    2. SYSTEM CONFIGURATION 2.1 Total configuration The total configuration employed when the AJ65BTS-RPH is used is as shown below. Segment Master station *1 Remote Remote Intelligent I/O station device station device station Terminating resistor Terminating resistor (indispensable) (indispensable) Repeater (AJ65BTS-RPH)
  • Page 14: Applicable System

    Local station AJ65BTS-RPH AJ65FBTA-RPH Repeater AJ65SBT-RPT AJ65SBT-RPS/RPG AJ65BT-RPI-10A/10B Bridge AJ65SBT-CLB (2) Applicable communication cables The communication cables connectable to the AJ65BTS-RPH are shown below. Table 2.2 Applicable communication cables Applicable cable Connector Terminal name resistance CC-Link version Name CC-Link dedicated Ω...
  • Page 15: Cautions On System Configuration

    2.3 Cautions on system configuration (1) Conditions of usable master module When the AJ61BT11, A1SJ61BT11, AJ61QBT11 and A1SJ61QBT11 modules are used, those of the functional version B or later must be employed. Use the master module bearing the version 9707 B or later in the DATE column of the name plate as shown in the figure below.
  • Page 16 (3) Max. number of stages connected to configure segment Use of AJ65BTS-RPH enables communication between the master station located in a segment and a remote station located in a segment apart by 2 stages max. from the segment where the master station exists.
  • Page 17 (4) Instructions for using different models of repeaters in combination Note that when combining the repeaters of different models, there are the following restrictions on the number of connectable repeaters and the number of connected stages. Table 2.3 Max. number of repeaters when using different models Max.
  • Page 18 For details, refer to the user’s manual of the master module used. • Ex.) A CC-Link system with combination pattern 3) is built Master station Up to 64 modules can be Segment AJ65BTS-RPH connected in a segment. AJ65BT-RPI Segment 1st stage...
  • Page 19 (a) Combination pattern 1) (c) Combination pattern 3) Master station Master station Segment Segment AJ65BTS-RPH or AJ65BTS-RPH or AJ65FBTA-RPH AJ65FBTA-RPH One module One module Segment Segment 1st stage 1st stage AJ65BT-RPI AJ65SBT-RPT Two modules Segment Up to two modules (one set)
  • Page 20 (e) Combination pattern 5) (g) Combination pattern 7) Master station Master station Segment Segment AJ65SBT-RPS AJ65SBT-RPT Two modules Up to two modules Segment (one set) 1st stage Segment 1st stage Segment 2nd stage AJ65SBT-RPG AJ65SBT-RPG Two modules Two modules (one set) (one set) Segment Segment...
  • Page 21 (i) Combination pattern 9) Master station Segment AJ65BTS-RPH One module Segment 1st stage AJ65FBTA-RPH One module Segment 2nd stage Remote station...
  • Page 22: Specification

    3. SPECIFICATION 3.1 General specifications The General specifications of the AJ65BTS-RPH are shown below. Table 3.1 General specifications Item Specifications Operating ambient 0 to 55°C temperature Storage ambient -20 to 75°C temperature Operating ambient 10 to 90%RH, non-condensing humidity Storage...
  • Page 23 *1 Indicates the location where the device is connected from the public cable network to the device structure wiring area. Category II applies to the devices to which the power is supplied from a fixed equipment. Surge withstand voltage for devices with up to 300V of rated voltage is 2500V.
  • Page 24: Performance Specifications

    3.2 Performance specifications The performance specifications of the AJ65BTS-RPH module are shown below. Table 3.2 Performance specifications (1/2) Item Specifications Station number - (none) CC-Link station - (none) type Number of 0 (none) occupied stations Transmission rate Can select from 156kbps / 625kbps / 2.5Mbps / 5Mbps / 10Mbps The total number of modules connected to a trunk line and branch line No.
  • Page 25 Table 3.2 Performance specifications (2/2) Item Specifications Mounting No restriction (mountable in six orientations) orientation Module installation M4 mounting screw screw Voltage 24V DC external power supply (20.4 to 26.4V, ripple within ±5%) Power supply Current 0.36A (TYP. 24V DC) Simulator noise of 500 Vp-p, obtained by a noise simulator using noise Noise durability width of 1...
  • Page 26 Product name Model name Maker Remark Bar-type For CC-Link dedicated cables solderless FA-TVC125T9 (0.3 to 1.65mm terminal Mitsubishi Electric Engineering Co., Ltd. Tool for bar- type solderless FA-NH65A terminals For CC-Link dedicated cables TE0.5-10 (0.3 to 0.5mm For power supply cables TE0.75-10...
  • Page 27: Specifications Of Connection Cable

    3.3 Specifications of connection cable Use the CC-Link dedicated cable for the CC-Link system. If a cable other than the CC-Link dedicated cable is used, the performance of the CC-Link system cannot be guaranteed. For the CC-Link cable specifications and any other inquiries, refer to the following: CC-Link Partner Association website: http://www.cc-link.org/ REMARK...
  • Page 28: Maximum Transmission Distance

    3.4 Maximum transmission distance The maximum transmission distance varies depending on the set-up of transmission rate and the number of connected segments (stages). Transmission rate:156kbps setting Master station Segment Max. 1200m Terminating (3937ft.) resistor maximum Segment (1st stage) transmission Max. 1200m Repeater distance (3937ft.)
  • Page 29: Procedure Up To Start Of Data Link

    Completion POINT The procedure described here is for the AJ65BTS-RPH module only. In order for you to understand the procedure of the entire CC-Link system, refer to the User’s Manual of the applicable master module.
  • Page 30: Mounting And Installation

    4.2 Mounting and installation 4.2.1 Cautions on handling Cautions on handling the AJ65BTS-RPH module are described below. DANGER Before installation or wiring, be sure to shut off all phases of the external power supply used in the system. If the power is not disconnected at all phases an electric shock or product damage may result.
  • Page 31 CAUTION Be sure that the communication cable connected to the module is kept in the duct or is fixed with cramps. Failure to do so may cause a damage to the module or cables due to dangling, shifting or inadvertent handling of cable, or malfunction because of bad cable contacts.
  • Page 32 Mount the DIN rail by fixing it with mounting screws at intervals of 200 mm (7.87inch) or shorter. (3) To mount the AJ65BTS-RPH to the DIN rail, hitch the upper hook of the module to the DIN rail securely and push the module into the DIN rail.
  • Page 33 Method2:Use CC-Link cables of 10 m (32.79ft.) or longer between the systems. System 1 System 2 Control panel which may produce noise Repeater Hub Remote station (AJ65BTS-RPH) Source of high-frequency Remote station noise (Serov, inverter) (To the ground) System 3 Control panel which may produce noise...
  • Page 34 (7) Stripping the cable end (a) The cable strip length must be approx. 10mm. If the cable is stripped too much, conductors may stick out of the terminal block and may cause an electric shock or short circuit with an adjacent terminal block.
  • Page 35: Installation Environment

    (8) Connecting the cable to the spring clamp terminal block (a) Connecting the cable While pressing the open/close button with a flat-head screwdriver, insert the cable into the insertion hole. 1) For use of bar terminals, the cable can be inserted without pressing the open/close button.
  • Page 36: Names And Settings Of Parts

    4.3 Names and settings of parts The names of parts of the AJ65BTS-RPH module, indication statuses of LEDs, and settings of switches are described below.
  • Page 37 Table 4.2 Names and settings of parts (1/3) Name Application Check for the module condition by observing the state of lighting of the LED. LED Name Application ON : Power supply on POWER OFF : Power supply off ON : Module is operating normally OFF : Module is not operating normally ON : Data are being sent to the LINK IN or LINK OUT of the trunk line...
  • Page 38 Table 4.2 Names and settings of parts (2/3) Name Application Set the transmission rate of the module (set to 0 at the time of delivery). Ensure to set the transmission rate at a speed specified below. Transmission rate of the trunk line side is identical with that of the branch line side.
  • Page 39 Table 4.2 Names and settings of parts (3/3) Name Application Connects the transmission lines on the branch line side (LINK 1 to 8). Terminals are assigned as follows: Communication terminal block (Branch line side) Module fixing Screw hole for fixing the module. hole Terminal block Screw for fixing the terminal block.
  • Page 40: Connection Of Module Through Cc-link Dedicated Cable

    For details, refer to the manual of the module connected. (2) Do not connect any terminating resistor to the AJ65BTS-RPH when the trunk line side is connected to a station that is not located at the end of the segment.
  • Page 41: Check For State Of Connection (line Test)

    AJ65BTS-RPH is connected to the segment. For the connection of terminal resistor, refer to the manual of the module connected. (5) For the branch line side of the AJ65BTS-RPH, use the incorporated 110Ω terminating resistor. In addition, connect the shielding wire of the CC-Link dedicated cable to “SLD”...
  • Page 42 Start Confirm that input power supply voltage is correct, and turn on the external power supply. Does POWER LED light up? Refer to Chapter 5 (1) to perform troubleshooting. Does RUN LED light up? Refer to Chapter 5 (2) to perform troubleshooting.
  • Page 43 Didn't the ERR. LED light up or blink? Refer to Chapter 5 (3) to perform troubleshooting. Did the RD LINK IN/OUT LED light up? Refer to Chapter 5 (4) to perform troubleshooting. Did the RD LINK1 to 8 LEDs of the branch line used in the circuit test 2 light up? Refer to Chapter 5 (5) to perform...
  • Page 44: Troubleshooting

    5. TROUBLESHOOTING This section describes the measures when a trouble occurred in the AJ65BTS-RPH. Perform the troubleshooting indicated in the reference section. Reference Problem section The POWER LED is not lit while the module power is ON. (1) in this chapter The RUN LED is not lit while the module power is ON.
  • Page 45 Troubleshooting is shown below for the case that the ERR. LED lights up or blinks. The ERR. LED lights up or blinks. Is the transmission rate of AJ65BTS-RPH set in the valid range? (Refer to Section 4.3) Correct the transmission rate setting of AJ65BTS-RPH. (Refer to Section 4.3)
  • Page 46 AJ65BTS-RPH and the master station? (Refer to Section 4.3) Correct the transmission rate setting of AJ65BTS-RPH to the same as the master station. (Refer to Section 4.3) Is the communication cable of the trunk line side connected correctly? (Refer to Section 4.4)
  • Page 47 AJ65BTS-RPH and the remote station? (Refer to Section 4.3) Correct the transmission rate setting of the remote station to the same as AJ65BTS-RPH. (Refer to Section 4.3) Is the setting of destination remote station set on the master station correct? Correct the setting of the destination remote station set on the master station.
  • Page 48: External Dimensions

    6. EXTERNAL DIMENSIONS The external dimensions of AJ65BTS-RPH module is shown below.
  • Page 49 6F No.105 Wu-Kung 3rd.Rd, Wu-Ku Branch Hsiang, Taipei Hsine, Taiwan Gothaer Strasse 8 D-40880 Ratingen, Tel : +886-2-2299-2499 GERMANY Korea Mitsubishi Electric Automation Korea Co., Ltd. Tel : +49-2102-486-0 1480-6, Gayang-dong, Gangseo-ku Mitsubishi Electric Europe B.V. UK Seoul 157-200, Korea Branch Tel : +82-2-3660-9552 Travellers Lane, Hatfield, Hertfordshire.,...

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