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INSTALLATION &
OPERATION MANUAL
BCD805W-24-24

BATTERY CHARGER

An ISO9001 Registered Company
Battery Chargers
Inverters
Power Supplies
Voltage Converters
8128 River Way, Delta B.C. V4G 1K5 Canada T. 604.946.9981 F. 604.946.9983 TF. 800.668.3884 (US/CANADA)
www.analyticsystems.com

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Summary of Contents for Analytic Systems BCD805W-24-24

  • Page 1: Battery Charger

    INSTALLATION & OPERATION MANUAL BCD805W-24-24 BATTERY CHARGER An ISO9001 Registered Company Battery Chargers • Inverters • Power Supplies • Voltage Converters 8128 River Way, Delta B.C. V4G 1K5 Canada T. 604.946.9981 F. 604.946.9983 TF. 800.668.3884 (US/CANADA) www.analyticsystems.com...
  • Page 2: Important Safety Instructions

    DC SOURCE BATTERY CHARGER IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS — This manual contains important safety and operating instructions for the battery charger. BATTERY CHARGER PRECAUTIONS 1. Do not expose the battery charger to rain or snow unless it is a sealed model. 2.
  • Page 3 Medical Equipment Notice Analytic Systems does not recommend the use of their products in life support applications where failure or malfunction of this product can be reasonably expected to cause failure of the life support device or to significantly affect its safety or effectiveness.
  • Page 4 • Product Warnings and Advisories • Table of Contents • Introduction • Box Contents • Main Parts • Operation • Two-Stage Charging • Installation • Troubleshooting • Specifications • Warranty Copyright (2005-2017) Analytic Systems Ware (1993) Ltd. Revised - Sept 21, 2017...
  • Page 5: Box Contents

    Introduction The BCD805W-24-24 DC-DC battery charger provides up to 600 watts of power to charge a 24 volt battery system from a 24 Volt DC source sharing the same ground. In absence of a battery, the unit can also be used as a DC-DC voltage converter up to the continuous current rating of the unit.
  • Page 6: Main Parts

    Main Parts Front Panel Input Breaker Switch Input Connection: Marathon Power Stud ST722B2502UH) Block ( c/w cover Rear Panel Charger Status Indicator Connector Output Connection: Marathon Power MS3112E8-4S ST722B2502UH) c/w Stud Block ( cover Output Fuse Top of Chassis 1. Indicator LEDs...
  • Page 7: Operation

    Operation To turn the unit on, apply power to the input and then switch the Input Circuit Breaker to the ON position. The Power LED on the top of the chassis will illuminate. The Charging LED will then illuminate and the battery will begin charging. When the output current drops to 10% of the continuous rating the Charging LED will turn off.
  • Page 8: Installation

    Installation Mounting Mount the unit in a location protected from total water immersion. The unit is rated IP66 for protection from water spray and blowing dust. Allow at least 1 inch of clear- ance around the unit for adequate cooling. Input Connection This unit’s front panel is equipped with a Marathon Block Connector (ST722B2502UH) for the DC input.
  • Page 9: Troubleshooting

    The output connection is detailed as follows: Function LED Anode (positive) no connection LED Cathode (negative) no connection A bright waterproof status LED with an 0.5 meter cable designed for operation with this connection is available, part number SASY.100308. Troubleshooting This unit provides LED indicators to help diagnose any problems.
  • Page 10: Specifications

    Specifications Input Specifications Input Voltage Range 20 to 35 VDC Inrush Current 40 Amps Peak Input Amps 38A Maximum (at 20.0 VDC In) Circuit Protection 40 Amp Magnetic Circuit Breaker Noise on Input < 50mV p-p Output Specifications Output Volts 27.2 VDC Output Current 20 Amps Continuous...
  • Page 11: Limited Warranty

    2 Years from date of manufacture for non-standard or OEM products 1 Year from date of manufacture for encapsulated products. 3. Analytic Systems will determine eligibility for warranty from the date of purchase shown on the warranty card when returned within 30 days, or...
  • Page 12 DESIGNED AND MANUFACTURED BY 800-668-3884 604-946-9983 sales@analyticsystems.com www.AnalyticSystems.com Battery Chargers • Inverters • Power Supplies • Voltage Converters 8128 River Way Delta, BC V4G 1K5 | Canada Register Products Online | www.analyticsystems.com/support/warranty-registration...

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