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INSTALLATION &
OPERATION MANUAL
BCD1000 SERIES
Battery Charger
An ISO9001 and AS9100 Registered Company
Battery Chargers
Inverters
Power Supplies
Voltage Converters
8128 River Way, Delta B.C. V4G 1K5 Canada T. 604.946.9981 F. 604.946.9983 TF. 800.668.3884 (US/CANADA)
www.analyticsystems.com

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  • Page 1 INSTALLATION & OPERATION MANUAL BCD1000 SERIES Battery Charger An ISO9001 and AS9100 Registered Company Battery Chargers • Inverters • Power Supplies • Voltage Converters 8128 River Way, Delta B.C. V4G 1K5 Canada T. 604.946.9981 F. 604.946.9983 TF. 800.668.3884 (US/CANADA) www.analyticsystems.com...
  • Page 2 Copyright (2005-2014) Analytic Systems Ware (1993) Ltd.
  • Page 3: Important & Safety Instructions

    IMPORTANT & SAFETY INSTRUCTIONS 1. SAVE THESE INSTRUCTIONS — This manual contains important safety and operating instructions for battery charger 2. Do not expose battery charger to rain or snow. 3. Use of an attachment not recommended or sold by the battery charger manufacturer may result in a risk of fire, electric shock, or injury to persons.
  • Page 4 Analytic Systems does not recommend the use of any of its products in direct patient care. Examples of devices considered to be life support devices are neonatal oxygen analyzers,...
  • Page 5: Specifications

    Introduction All new Current Mode switching design offers increased power and reliability in a compact package. Extra input and output filtering reduce EMI to extremely low levels. Reliability features include an input fuse, thermal shutdown, current limiting, reverse battery hookup protection and output short circuit shutdown with automatic recovery.
  • Page 6: Installation

    18-8 Stainless Weight 12 lb / 5.5 kg * This is Analytic Systems’ suggested range. Please consult your battery manufacturer for their recommendations. * Specifications subjects to change without notice. Designed and manufactured by: ANALYTIC SYSTEMS WARE (1993) LTD. 8128 River Way p.
  • Page 7: Output Connections

    OUTPUT CONNECTIONS Two Positive output terminals and two Negative output terminals are provided. Connect only one wire to each terminal. Ensure that the total average load connected does not exceed the continuous current rating of the unit. To ensure spark free connections the power switch must be in the OFF position prior to making the connections to the battery bank(s).
  • Page 8 voltage at the output terminals of the unit with a good digital voltmeter. As shipped from the factory, the unit is preset to 13.6, 27.2, 36.3 or 54.4 VDC, which is generally recommended for lead-acid batteries. If you wish to adjust the charging voltage, remove the cover plate (secured by 2 screws) to expose the output adjust potentiometer.
  • Page 9: Troubleshooting

    A two-stage charger is preferred for “loaded” batteries and a three-stage for idle or unloaded batteries during recharging. All of Analytic Systems’ chargers include adjustable output voltage for charging standard or deep cycle lead-acid, VLRA or gel type batteries.
  • Page 10: Battery Temperature Sensors

    Dry Contact Relay To use your dry contact output fail relay you must connect a 9-pin D connector to the unit. You must use pins one and six as is indicated on page 10 in the remote connector diagram. The relay is factory preset to fail in the closed position when the low output LED and buzzer come on.
  • Page 11: Remote Control Option

    IMPORTANT: This remote is to be used only on Battery Chargers manufactured by Analytic Systems. A remote control panel may be connected to the battery charger using a 9-pin D-connector, which attaches to the side of the battery charger. The remote control panel and D connector are part of the remote control option.
  • Page 12 Equalize Option The purpose of the Equalize Option is to deliberately overcharge the battery at a low rate of current to ensure that all cells are fully charged and to reduce the chance of sulfation of the battery. During the Equalize cycle, the cells, which are fully charged, will produce Hydrogen gas, and the cells, which are undercharged, will be brought up to full charge.
  • Page 13 plugged into “Batt 1”. If there is a second temperature sensor, it should be plugged into to the phone jack labeled “Batt 2”. If a battery blanket is used the sensor may be tucked inside the blanket with the proper side of the sensor facing the battery.
  • Page 14 Special Services & Options Conformal Coating INCLUDED ON ALL UNITS UNLESS REQUESTED NOT TO as of April 1, 2014 Option “c” Ruggedization Package (EXTRA Conformal Coating and RTV Compound) Option “v” Marine / Industrial Pkg (EXTRA Conformal dipping and RTV Compound) Option “MS”...
  • Page 15: Limited Warranty

    2 Years from date of manufacture for non-standard or OEM products 1 Year from date of manufacture for encapsulated products. 3. Analytic Systems will determine eligibility for warranty from the date of purchase shown on the warranty card when returned within 30 days, or...
  • Page 16 An ISO9001 and AS9100 Registered Company Battery Chargers • Inverters • Power Supplies • Voltage Converters 8128 River Way, Delta B.C. V4G 1K5 Canada T. 604.946.9981 F. 604.946.9983 TF. 800.668.3884 (US/CANADA) www.analyticsystems.com...

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