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JLG 600SC Operation And Safety Manual

S/n 74785 to present
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Download this manual See also: Service Maintenance Manual, Operator's and Safety Manual
Operation and Safety Manual
Original Instructions - Keep this manual with the machine at all times.
Boom Lift Models
600SC
660SJC
S/N 74785 to Present
3121156
ANSI
May 4, 2012
®

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Summary of Contents for JLG 600SC

  • Page 1 Operation and Safety Manual Original Instructions - Keep this manual with the machine at all times. Boom Lift Models 600SC 660SJC S/N 74785 to Present 3121156 ANSI May 4, 2012 ®...
  • Page 3 The purpose of this manual is to provide owners, users, operators, lessors, and lessees with the precautions and operating procedures essential for the safe and proper machine operation for its intended purpose. Due to continuous product improvements, JLG Industries, Inc. reserves the right to make specification changes without prior notification. Contact JLG Industries, Inc. for updated information.
  • Page 4 INDICATES INFORMATION OR A COMPANY POLICY THAT RELATES AVOIDED, COULD RESULT IN SERIOUS INJURY OR DEATH. THIS DIRECTLY OR INDIRECTLY TO THE SAFETY OF PERSONNEL OR PRO- DECAL WILL HAVE AN ORANGE BACKGROUND. TECTION OF PROPERTY. – JLG Lift – 3121156...
  • Page 5 FOREWORD For: • Accident Reporting • Standards and Regulations THIS PRODUCT MUST COMPLY WITH ALL SAFETY RELATED BULLE- TINS. CONTACT JLG INDUSTRIES, INC. OR THE LOCAL AUTHORIZED Compliance Information • Product Safety Publica- JLG REPRESENTATIVE FOR INFORMATION REGARDING SAFETY- tions •...
  • Page 6 Revised - July 18, 2006 Revised - September 13, 2006 Revised - July 30, 2009 Revised - August 19, 2009 Revised - December 1, 2009 Revised - April 3, 2012 Revised - May 4, 2012 – JLG Lift – 3121156...

  • Page 7: Table Of Contents

    Daily Functional Check....2-5 Swinging the Boom ..... . 4-11 3121156 – JLG Lift –...
  • Page 8 Capacities ......6-3 Engine Data ......6-3 – JLG Lift – 3121156...
  • Page 9 Serial Number Locations ....6-8 3-1. Ground Control Station - 600SC ....3-2 6-2.

  • Page 10: Section - Paragraph, Subject Page

    Beaufort Scale (For Reference Only) ..1-10 Inspection and Maintenance Table ... . . 2-3 600SC Decal Legend - Prior to S/N 0300148842 . 4-29 600SC Decal Legend - S/N 0300148842 to Present .

  • Page 11: Section 1. Safety Precautions

    If there are any questions with regard to safety, training, inspection, maintenance, application, and operation, please contact JLG Industries, Inc. (“ JLG”). • Do not operate this machine until complete training is per- formed by authorized persons.

  • Page 12: Workplace Inspection

    • Do not operate any machine on which safety or instruction placards or decals are missing or illegible. ment unless approved in writing by JLG. • Avoid any buildup of debris on the platform floor. Keep • Do not operate the machine in hazardous environments mud, oil, grease, and other slippery substances from foot- unless approved for that purpose by JLG.

  • Page 13: Operation

    • Do not carry materials directly on platform railing. Contact JLG for approved material handling accessories. • When two or more persons are in the platform, the opera- tor shall be responsible for all machine operations.

  • Page 14: Electrocution Hazards

    • Keep both feet firmly positioned on the platform floor at all times. Never use ladders, boxes, steps, planks, or similar items on platform to provide additional reach. • Never use the boom assembly to enter or leave the plat- form. – JLG Lift – 3121156...

  • Page 15: Minimum Approach Distances (M.a.d.)

    50,000 volts. One foot additional clearance is required for • Allow for machine movement and electrical line swaying. every additional 30,000 volts or less. 3121156 – JLG Lift –...

  • Page 16: Tipping Hazards

    DO NOT MANEUVER MACHINE OR PERSONNEL INSIDE PROHIBITED ZONE (MAD). ASSUME ALL ELECTRICAL PARTS AND WIRING ARE ENERGIZED UNLESS KNOWN OTHERWISE. – JLG Lift – 3121156...

  • Page 17: Crushing And Collision Hazards

    Increase of the area exposed to the wind will decrease stability. • Do not increase the platform size with unauthorized deck • During operation, keep all body parts inside platform rail- extensions or attachments. ing. 3121156 – JLG Lift –...

  • Page 18: Towing, Lifting, And Hauling

    Disconnect power to overhead cranes. • Warn personnel not to work, stand, or walk under a raised boom or platform. Position barricades on floor if neces- sary. – JLG Lift – 3121156...

  • Page 19: Additional Hazards / Safety

    • When performing welding or metal cutting operations, • Charge batteries only in a well ventilated area. precautions must be taken to protect the chassis from direct exposure to weld and metal cutting spatter. 3121156 – JLG Lift –...

  • Page 20: Beaufort Scale (For Reference Only)

    13.9-17.1 Near Gale/Moderate Gale Whole trees in motion. Effort needed to walk against the wind. 39-46 17.2-20.7 Fresh Gale Twigs broken from trees. Cars veer on road. 47-54 20.8-24.4 Strong Gale Light structure damage. 1-10 – JLG Lift – 3121156...

  • Page 21: Section 2 - User Responsibilities, Machine Preparation, And Inspection

    4. Use of approved fall protection device. or the job site. 5. Enough knowledge of the mechanical operation of the machine to recognize a malfunction or potential mal- function. 3121156 – JLG Lift –...

  • Page 22: Preparation, Inspection, And Maintenance

    JLG INDUSTRIES, INC. RECOGNIZES A FACTORY-TRAINED SERVICE TECHNICIAN AS A PERSON WHO HAS SUCCESSFULLY COMPLETED The following table covers the periodic machine inspections THE JLG SERVICE TRAINING SCHOOL FOR THE SPECIFIC JLG PRODUCT and maintenance required by JLG Industries, Inc. Consult MODEL.

  • Page 23: Inspection And Maintenance Table

    At intervals as specified in the Service and Main- Owner, Dealer, or User Qualified JLG Service and Maintenance tenance Manual. Mechanic Manual NOTE: Inspection forms are available from JLG. Use the Service and Maintenance Manual to perform inspections. 3121156 – JLG Lift –...

  • Page 24: Pre-Start Inspection

    Make sure all illegible decals and placards are tions. cleaned or replaced. 4. Operators and Safety Manuals – Make sure a copy of the Operator and Safety Manual, AEM Safety Manual (Domestic only), and ANSI Manual of Responsibilities – JLG Lift – 3121156...

  • Page 25: Daily Functional Check

    WHEN A CONTROL SWITCH OR LEVER IS RELEASED, REMOVE FOOT FROM FOOTSWITCH OR USE EMERGENCY STOP TO STOP THE Lift boom up until 1000 lb. light comes on. MACHINE. Lift boom down using auxiliary power until 500 lb. 3121156 – JLG Lift –...
  • Page 26 90 degrees in both directions from cables. centerline of boom. NOTE: Turntable lock is on turntable facing platform. To disen- gage lock, pull snap pin from lock pin, lift lock pin up to – JLG Lift – 3121156...
  • Page 27 12. Steer left and right; check for proper operation. attempt to start when footswitch is depressed. If starter engages or engine turns over, shut down 13. Raise and lower Articulating Jib Boom. Check for machine and contact a certified JLG service techni- smooth operation. cian. 14. Footswitch.

  • Page 28: Drive Function Operating Range Diagrams

    NOTE: In the Transport Mode, High Drive will be disabled above 10° elevation or past 3 feet (1 m) of boom exten- sion. Figure 2-1. Drive Function Operating Range Diagrams - Sheet 1 of 3 – JLG Lift – 3121156...

  • Page 29: Drive Function Operating Range Diagrams

    3.05 m 10ft. 3.05 m 10ft. 20ft. 30ft. 40ft. 50ft. 60ft. 3.05 m 6.10 m 9.14 m 12.19 m 15.24 m 18.29 m Figure 2-2. Drive Function Operating Range Diagrams - Sheet 2 of 3 3121156 – JLG Lift –...

  • Page 30: Drive Function Operating Range Diagrams

    3.05 m 10ft. 3.05 m 10ft. 20ft. 30ft. 40ft. 50ft. 60ft. 3.05 m 6.10 m 9.14 m 12.19 m 15.24 m 18.29 m Figure 2-3. Drive Function Operating Range Diagrams - Sheet 3 of 3 2-10 – JLG Lift – 3121156...

  • Page 31: 3121156 - Jlg Lift

    SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION Figure 2-4. Daily Walk-Around Inspection Diagram 3121156 – JLG Lift – 2-11...

  • Page 32: Daily Walkaround Inspection Points

    2. Platform Control Console - Switches and levers 14. Track Carrier Roller, Both Sides - See Inspection return to neutral, decals/placards secure and legible, Note. control markings legible. Figure 2-5. Daily Walkaround Inspection Points - Sheet 1 of 3 2-12 – JLG Lift – 3121156...

  • Page 33: Daily Walkaround Inspection Points

    22. Right Tension Mechanism - See Inspection Note. secure. 23. Fuel Supply - Fuel filler cap secure. Tank - See Inspection Note. 24. Idler, Right Front - See Inspection Note. Figure 2-6. Daily Walkaround Inspection Points - Sheet 2 of 3 3121156 – JLG Lift – 2-13...

  • Page 34: Daily Walkaround Inspection Points

    Housing secure; See Inspection Note. 38. Horizontal Cutoff Limit Switch - (High Engine/High Drive Cut-off Switch) Switch operates properly. 39. Frame - See Inspection Note. Figure 2-7. Daily Walkaround Inspection Points - Sheet 3 of 3 2-14 – JLG Lift – 3121156...

  • Page 35: General

    SECTION 3. MACHINE CONTROLS AND INDICATORS GENERAL Ground Control Station (See Figure 3-1., Ground Control Station - 600SC, and Figure 3-2., Ground Control Station - 660SJC) THE MANUFACTURER HAS NO DIRECT CONTROL OVER MACHINE NOTE: If equipped, the Function Enable switch must APPLICATION AND OPERATION.

  • Page 36: Ground Control Station - 600Sc

    3. Not Used 4. Power/Emergency Stop 5. Engine Start/Auxiliary Power Engine Start/Auxiliary Power/Function Enable 6. Lift 7. Hourmeter 8. Platform/Ground Select Switch 9. Swing 10. Telescope 11. Indicator Panel Figure 3-1. Ground Control Station - 600SC – JLG Lift – 3121156...

  • Page 37: Ground Control Station - 660Sjc

    3. Articulating Jib 4. Power/Emergency Stop 5. Engine Start/Auxiliary Power Engine Start/Auxiliary Power/Function Enable 6. Lift 7. Hourmeter 8. Platform/Ground Select Switch 9. Swing 10. Telescope 11. Indicator Panel Figure 3-2. Ground Control Station - 660SJC 3121156 – JLG Lift –...
  • Page 38 A two-position red mushroom shaped switch furnishes power to PLATFORM/GROUND SELECT switch when 3. Articulating Jib pulled out (on). When pushed in (off), power is shut off to the PLATFORM/GROUND SELECT switch. This switch provides raising and lowering of the jib. – JLG Lift – 3121156...
  • Page 39 "DOWN" to enable all boom controls when the engine is running. 9. Swing Control Provides 360 degrees continuous turntable rotation. 10. Telescope Control. Provides extension and retraction of the boom when positioned to IN or OUT. 3121156 – JLG Lift –...

  • Page 40: Ground Control Indictor Panel

    When illuminated, the drive function has been disabled. 5. System Distress Indicator (Refer to Drive Function Operating Range Diagrams in Section 2). The light indicates that the JLG Control System has detected a malfunction and a Diagnostic Trouble Code – JLG Lift – 3121156...

  • Page 41: Ground Control Indicator Panel - Sheet 1 Of 2

    3. High Engine Coolant Temp. 7. Glow Plug 11. Transmission Pump Oil Filter 4. High Engine Oil Temp. 8. Platform Overload 12. Engine Air Filter Figure 3-3. Ground Control Indicator Panel - Sheet 1 of 2 3121156 – JLG Lift –...

  • Page 42: Ground Control Indicator Panel - Sheet 2 Of 2

    5. Malfunction Indicator 2. Engine Oil Pressure 6. Low Fuel 3. Engine Water Temp. 7. Glow Plug 4. Engine Oil Temp. 8. Platform Overload Figure 3-4. Ground Control Indicator Panel - Sheet 2 of 2 – JLG Lift – 3121156...

  • Page 43: Platform Control Station

    OK, the platform alarm will beep once. During this time the lights on the indicator panel will also blink once as a bulb check. 3121156 – JLG Lift –...
  • Page 44 "time-out" and the switch must be cycled pump or engine fail. The auxiliary pump will operate again to renew normal functions. platform rotate, jib lift, jib swing, platform level override, main boom lift, main telescope and swing. 3-10 – JLG Lift – 3121156...

  • Page 45: Platform Control Console

    2. Start / Aux Power 6. Telescope 9. Function Speed Control 12. Platform Level Override 3. Light 7. Articulating Jib 10. Main Lift / Swing 13. Horn 4. Drive/Steer Enable Figure 3-5. Platform Control Console 3121156 – JLG Lift – 3-11...

  • Page 46: Platform Control Console W/Drive Orientation

    7. Articulating Jib 11. Drive Speed / Torque Select 15. Soft Touch Override 4. Drive/Steer Enable 8. Platform Rotate 12. Platform Level Override 16. Soft Touch Indicator Figure 3-6. Platform Control Console w/Drive Orientation 3-12 – JLG Lift – 3121156...
  • Page 47 NOTE: The drive/steer control joystick on machines equipped steers the machine in the direction of the side displace- with JLG Control System software version p6.1 or higher ment of the joystick. With the joystick positioned all the can only command counter-rotate by being moved in the...
  • Page 48 The center position allows the machine to be driven as quietly as possible by leaving the engine at mid speed and the drive motors in maximum displacement. 3-14 – JLG Lift – 3121156...
  • Page 49 16. Soft Touch Indicator (If Equipped) Indicates the Soft Touch bumper is against an object. All controls are cut out until the override button is pushed, at which time controls are active in the Creep Mode. 3121156 – JLG Lift – 3-15...

  • Page 50: Platform Control Indicator Panel

    This indicator will be green with the exception of the capacity indicator which will Indicates the platform has been overloaded. be green or yellow depending upon platform position. 3-16 – JLG Lift – 3121156...

  • Page 51: Platform Control Indicator Panel

    7. Low Fuel 11. Creep Speed 4. Drive Disabled 8. System Distress 4. Drive Disabled 8. System Distress 12. Drive Orientation Figure 3-7. Platform Control Indicator Panel Figure 3-8. Platform Control Indicator Panel w/Drive Orientation 3121156 – JLG Lift – 3-17...
  • Page 52 Releasing the footswitch removes power from all con- trols and applies the drive brakes. 3-18 – JLG Lift – 3121156...
  • Page 53 SECTION 3 - MACHINE CONTROLS AND INDICATORS 8. System Distress Indicator 11. Creep Speed Indicator The light indicates that the JLG Control System has When the Function Speed Control is turned to the creep detected a malfunction and a Diagnostic Trouble Code position, the indicator acts as a reminder that all func- has been set in the system memory.
  • Page 54 SECTION 3 - MACHINE CONTROLS AND INDICATORS NOTES: 3-20 – JLG Lift – 3121156...

  • Page 55: Section 4 - Machine Operation

    SECTION 4 - MACHINE OPERATION SECTION 4. MACHINE OPERATION DESCRIPTION The JLG Lift is a crawler track type machine with drive power being supplied by a hydraulic motor for each final drive and This machine is a self-propelled hydraulic lift equipped with a sprocket.

  • Page 56: Engine Operation

    AFTER SEVERAL ATTEMPTS, REFER TO ENGINE MAINTENANCE MAN- the depressed position, DO NOT OPERATE MACHINE. UAL. NOTE: Machines with diesel engines. After turning on ignition, operator must wait until glow plug indicator light goes out before cranking engine. – JLG Lift – 3121156...

  • Page 57: Shutdown Procedure

    DO NOT DRIVE WITH BOOM EXTENDED OR ABOVE HORIZONTAL EXCEPT ON A SMOOTH, FIRM AND LEVEL SURFACE. TO AVOID LOSS OF TRAVEL CONTROL OR UPSET ON GRADES AND SIDESLOPES, DO NOT DRIVE MACHINE ON GRADES OR SIDESLOPES EXCEEDING THOSE SPECIFIED ON MANUFACTURERS NAMEPLATE 3121156 – JLG Lift –...

  • Page 58: Grades And Sideslopes

    SECTION 4 - MACHINE OPERATION Figure 4-1. Grades and Sideslopes – JLG Lift – 3121156...

  • Page 59: Machine Motion Hazard

    SECTION 4 - MACHINE OPERATION Figure 4-2. Machine Motion Hazard 3121156 – JLG Lift –...

  • Page 60: Traveling Forward Or Reverse

    REVERSE and hold for duration of reverse travel desired. a. Position DRIVE SPEED/TORQUE SELECT switch to FAST. (Forward Position) 3. Depress footswitch, move joystick (DRIVE/STEER CON- TROL) to select desired direction of travel (forward or – JLG Lift – 3121156...
  • Page 61 DRIVE control to SLOW before stopping. Within 3 seconds, slowly move the Drive control toward the arrow matching the intended direction of machine travel. The indicator light will flash during the 3 second interval until the drive function is selected. 3121156 – JLG Lift –...

  • Page 62: Stability

    90 DEGREES TO AVOID FORWARD OR BACKWARD UPSET, DO NOT OVERLOAD OPERATED ON AN MACHINE OR OPERATE ON AN OUT-OF-LEVEL SURFACE. OUT-OF-LEVEL SURFACE MAIN BOOM FULLY RETRACTED AND ELEVATED Figure 4-3. Position of Least Backward Stability – JLG Lift – 3121156...

  • Page 63: Position Of Least Forward Stability

    SECTION 4 - MACHINE OPERATION BOOM FULLY EXTENDED @ HORIZONTAL (O DEGREES) MACHINE WILL UPSET IN THIS DIRECTION IF OVERLOADED OR OPERATED ON AN OUT-OF-LEVEL SURFACE LEVEL SURFACE Figure 4-4. Position of Least Forward Stability 3121156 – JLG Lift –...

  • Page 64: Steering

    2. Depress footswitch to rotate platform to the right, PLAT- ground. FORM ROTATE control is positioned to the RIGHT and held until desired position is reached. 4-10 – JLG Lift – 3121156...

  • Page 65: Boom

    UP OR DOWN and hold until desired height is reached. TO AVOID SERIOUS INJURY, DO NOT OPERATE MACHINERY IF ANY CONTROL LEVERS OR TOGGLE SWITCHES CONTROLLING PLATFORM MOVEMENT DO NOT RETURN TO THE OFF OR NEUTRAL POSITION WHEN RELEASED. 3121156 – JLG Lift – 4-11...

  • Page 66: Telescoping The Main Boom

    1. Weigh the individual unit, refer to the Serial Number plate or call JLG Industries to find out the Gross Vehicle Weight. 2. Place the boom in the stowed position with the turntable locked.

  • Page 67: 4.10 Auxiliary Power

    4. Operate appropriate control switch, lever or controller for desired function and hold. 5. Position AUXILIARY POWER switch to ON and hold. 6. Release AUXILIARY POWER switch, selected control switch, lever or controller, and footswitch. 3121156 – JLG Lift – 4-13...

  • Page 68: Machine Tie Down

    This prevents the boom from "Bouncing" up and down preventing possible damage while transporting. Figure 4-5. Machine Tie Down 4-14 – JLG Lift – 3121156...

  • Page 69: Lifting Chart

    SECTION 4 - MACHINE OPERATION Figure 4-6. Lifting Chart 3121156 – JLG Lift – 4-15...

  • Page 70: Hydraulic Tool Circuit Instructions (Optional)

    1. Be sure hydraulic switch is in the “OFF” position. Located on the left side of platform below console box. 4. Set flow control knob to desired setting. 2. Make sure the hydraulic tool about to be operated is at a “safe” setting. 4-16 – JLG Lift – 3121156...
  • Page 71 NOTE: The tool is designed to operate at 2600 psi. If necessary this can be adjusted for a higher or lower pressure. NOTE: With the foot switch released to operate the tool circuit all drive and boom functions are cut out. 3121156 – JLG Lift – 4-17...

  • Page 72: 4.12 Placards And Decals

    Simply peel off, press on to surface. NOTE: Placards and Decals can be ordered by using part num- bers located by each placard or decal. (See Figure 4-7., Figure 4-13., and Figure 4-15.) 4-18 – JLG Lift – 3121156...

  • Page 73: Decal Installation - Sheet 1 Of 10

    1 70 3 8 05 B 1 70 3 95 3 A Figure 4-7. Decal Installation - Sheet 1 of 10 3121156 – JLG Lift – 4-19...

  • Page 74: Decal Installation - Sheet 2 Of 10

    . 1 70 3 80 5 B 1701518 28 27 CE ONLY Figure 4-8. Decal Installation - Sheet 2 of 10 4-20 – JLG Lift – 3121156...

  • Page 75: Decal Installation - Sheet 3 Of 10

    SECTION 4 - MACHINE OPERATION VIEW VIEW GRADALL UNDERCARRIAGE Figure 4-9. Decal Installation - Sheet 3 of 10 3121156 – JLG Lift – 4-21...

  • Page 76: Decal Installation - Sheet 4 Of 10

    SECTION 4 - MACHINE OPERATION VIEW D - D 600SC BOTH SIDES TYPICAL ON ALL CAT MODELS CATERPILLAR UNDERCARRIAGE 600 SC ANSI VIEW E - E 600SC BOTH SIDES Figure 4-10. Decal Installation - Sheet 4 of 10 4-22 – JLG Lift –...

  • Page 77: Decal Installation - Sheet 5 Of 10

    SECTION 4 - MACHINE OPERATION VIEW D - D 600SC BOTH SIDES 55 38 * NOTE: TYPICAL FOR ALL THREE MODELS OF CAT UNDERCARRIAGE * CAT S/N NAMETAG VIEW E - E CATERPILLAR UNDERCARRIAGE 600SC BOTH SIDES 600SC CE/AUS Figure 4-11. Decal Installation - Sheet 5 of 10 3121156 –...

  • Page 78: Decal Installation - Sheet 6 Of 10

    SECTION 4 - MACHINE OPERATION VIEW D - D 600SC BOTH SIDES FORWARD REVERSE TYP . TYP . CATERPILLAR UNDERCARRIAGE VIEW E - E 660SC 600SC BOTH SIDES Figure 4-12. Decal Installation - Sheet 6 of 10 4-24 – JLG Lift –...

  • Page 79: Decal Installation - Sheet 7 Of 10

    SECTION 4 - MACHINE OPERATION TYPICAL BOTH SIDES Figure 4-13. Decal Installation - Sheet 7 of 10 3121156 – JLG Lift – 4-25...

  • Page 80: Decal Installation - Sheet 8 Of 10

    F ailure to follow t hes e instruct i o ns could result in de ath or se rious injury. 1703953 A CE/AUS ONLY ANSI 1700584 Figure 4-14. Decal Installation - Sheet 8 of 10 4-26 – JLG Lift – 3121156...

  • Page 81: Decal Installation - Sheet 9 Of 10

    SECTION 4 - MACHINE OPERATION Figure 4-15. Decal Installation - Sheet 9 of 10 3121156 – JLG Lift – 4-27...

  • Page 82: Decal Installation - Sheet 10 Of 10

    SECTION 4 - MACHINE OPERATION Figure 4-16. Decal Installation - Sheet 10 of 10 4-28 – JLG Lift – 3121156...

  • Page 83: Sc Decal Legend - Prior To S/N 0300148842

    SECTION 4 - MACHINE OPERATION Table 4-1. 600SC Decal Legend - Prior to S/N 0300148842 Table 4-1. 600SC Decal Legend - Prior to S/N 0300148842 Canadian English/ Canadian English/ Item # ANSI Item # ANSI French Australian Portuguese French Australian...
  • Page 84 SECTION 4 - MACHINE OPERATION Table 4-1. 600SC Decal Legend - Prior to S/N 0300148842 Table 4-1. 600SC Decal Legend - Prior to S/N 0300148842 Canadian English/ Canadian English/ Item # ANSI Item # ANSI French Australian Portuguese French Australian...

  • Page 85: Present

    SECTION 4 - MACHINE OPERATION Table 4-2. 600SC Decal Legend - S/N 0300148842 to Present Canadian English/ Simplified Traditional Item # ANSI French Australian Portuguese Chinese Chinese 0273906-9 0273982-9 0273985-6 1001093424-7 1001116970-3 1001116971-3 1701499 1701499 1701499 1701499 1701499 1701499 1701502...
  • Page 86 SECTION 4 - MACHINE OPERATION Table 4-2. 600SC Decal Legend - S/N 0300148842 to Present Canadian English/ Simplified Traditional Item # ANSI French Australian Portuguese Chinese Chinese 0273906-9 0273982-9 0273985-6 1001093424-7 1001116970-3 1001116971-3 1705904 1705342 1001117034 1705906 1705507 1001117035 1703953...
  • Page 87 SECTION 4 - MACHINE OPERATION Table 4-2. 600SC Decal Legend - S/N 0300148842 to Present Canadian English/ Simplified Traditional Item # ANSI French Australian Portuguese Chinese Chinese 0273906-9 0273982-9 0273985-6 1001093424-7 1001116970-3 1001116971-3 1704885 1704885 1704885 1704885 1704885 1704885 1706948...
  • Page 88 SECTION 4 - MACHINE OPERATION Table 4-2. 600SC Decal Legend - S/N 0300148842 to Present Canadian English/ Simplified Traditional Item # ANSI French Australian Portuguese Chinese Chinese 0273906-9 0273982-9 0273985-6 1001093424-7 1001116970-3 1001116971-3 1704468 1001093684 1704468 1001093439 1001116963 1001116964 1001108494...

  • Page 89: S/N 0300148842

    3251813 3251813 1704412 1704412 1704412 1704412 1705084 1705084 1705084 1705084 1702631 1702631 1702631 1702631 1705514 1705514 1705514 1705514 1703165 1703165 1703165 1703165 1704461 1704461 1704461 1704461 3251243 3251243 3251243 3251243 1701645 1707055 1705978 1701645 3121156 – JLG Lift – 4-35...
  • Page 90 1001103292-3 0273984-7 0273987-6 1001103292-3 1707013 1707047 1705978 1707052 1704885 1704885 1704885 1704885 1706948 1706948 1706948 1705177 1705177 1705177 1705177 1704468 1001093684 1704468 1001093439 1001093553 1001108494 1001108494 1001108494 1706943 1706943 1706943 1700584 1700584 1700584 1700584 4-36 – JLG Lift – 3121156...

  • Page 91: Present

    1704277 1704277 1704277 1704277 3251813 1704412 1704412 1704412 1704412 1705084 1705084 1705084 1705084 1702631 1705514 1705514 1705514 1705514 1703165 1703165 1703165 1703165 1704461 1704461 1704461 1704461 3251243 3251243 3251243 3251243 1001121801 1001121803 1705978 1001121801 3121156 – JLG Lift – 4-37...
  • Page 92 0273987-7 1001103292-6 0273984-9 0273987-7 1001103292-6 1001121814 1001121816 1705978 1001121655 1704885 1704885 1704885 1704885 1706948 1706948 1706948 1705177 1705177 1705177 1705177 1704468 1001093684 1704468 1001093439 1001093553 1001093553 1001108494 1001108494 1001108494 1706943 1706943 1706943 1001131269 1001131269 4-38 – JLG Lift – 3121156...

  • Page 93: Section 5 - Emergency Procedures

    REQUIRED, AND THAT ALL CONTROLS ARE OPERATING CORRECTLY. JLG Industries, Inc. must be notified immediately of any inci- dent involving a JLG product. Even if no injury or property damage is evident, the factory should be contacted by tele- phone and provided with all necessary details.

  • Page 94: Emergency Operation

    2. Other qualified personnel on the platform may use the platform controls. DO NOT CONTINUE OPERATION IF CONTROLS DO NOT FUNCTION PROPERLY. 3. Cranes, forklift trucks or other equipment can be used to remove platform occupants and stabilize motion of the machine. – JLG Lift – 3121156...

  • Page 95: Section 6. General Specifications & Operator Maintenance

    The maintenance portion of this section is intended as infor- Unrestricted: 500 lb. (230 kg) mation to assist the machine operator to perform daily main- Restricted - 600SC 1000 lb. (450 kg) tenance tasks only, and does not replace the more thorough Restricted - 660SJC 500 lb.
  • Page 96 Maximum Drive Speed: 1.6 mph (2.6 kph) Unrestricted: 500 lb. (227 kg) Max. Hydraulic System Pressure 4500 psi (310 Bar) Restricted - 600SC 1000 lb. (454 kg) Maximum Wind Speed 28 mph (12.5 m/s) Restricted - 660SJC 500 lb. (227 kg) Maximum Manual Force 101 lb.

  • Page 97: Capacities

    60 Amp, belt drive Battery 1000 Cold Cranking Amps, 210 Minutes Reserve Capacity, 12 Fuel Consumption Low RPM 1.90 GPH (7.19 lph) High RPM 2.50 GPH (9.46 lph) Horsepower 65 @ 3000 RPM, full load 3121156 – JLG Lift –...

  • Page 98: Hydraulic Oil

    Idle RPM - 3.4 1200 JLG Industries recommends the use of Mobil DTE 13M. Low RPM 1800 Aside from JLG recommendations, it is not advisable to mix High RPM 2600 oils of different brands or types, as they may not contain the Alternator 60 Amp, belt drive same required additives or be of comparable viscosities.

  • Page 99: Mobilfluid 424 Specs

    2700 at 100° C 6.6 cSt at 40° C 55 cSt at 100° F 169 SUS at 100° C 9.3 cSt at 210° F 48 SUS Viscosity Index cp at -20° F 6,200 Viscosity Index 3121156 – JLG Lift –...

  • Page 100: Exxon Univis Hvi 26 Specs

    360 cSt NOTE: Mobil/Exxon recommends that this oil be checked at 20° C (68°F) 102 cSt on a yearly basis for viscosity. at 40° C (104°F) 46 cSt at 100° C (212°F) 10 cSt Viscosity Index – JLG Lift – 3121156...

  • Page 101: Major Component Weights

    Major Component Weights Table 6-11. Major Component Weights 660SJ 600S Platform Control Console Platform Level Cylinder Main Boom (Includes Lift Cyl., Rotator, 3783 1716 3527 1600 and Support) Turntable Complete (including engine) 9065 4112 7315 3318 3121156 – JLG Lift –...

  • Page 102: Serial Number Locations

    A serial number plate is affixed to the left rear side of the frame. If the serial number plate is damaged or missing, the SERIAL NUMBER SERIAL NUMBER PLATE (STAMPED ON FRAME) Figure 6-1. Serial Number Locations – JLG Lift – 3121156...

  • Page 103: Engine Operating Temperature Specifications

    ENGINE WILL START AND OPERATE AT THIS TEMPERATURE -10°F(-23°C) GRADE WITH THE RECOMMENDED FLUIDS, A FULLY CHARGED BATTERY FUEL AND THE AID OF A COMPLETE JLG SPECIFIED COLD WEATHER -20°F(-29°C) WITH PACKAGE (IE. ENGINE BLOCK HEATER, ETHER INJECTION OR KEROSENE -30F°(-34°C)

  • Page 104: Engine Operating Temperature Specifications

    IF EITHER OR BOTH CONDITIONS EXIST JLG HIGHLY RECOMMENDS AMBIENT AIR THE ADDITION OF A HYDRAULIC TEMPERATURE OIL COOLER (CONSULT JLG SERVICE 120° F (49° C) PROLONGED OPERATION IN NO OPERATION ABOVE THIS N O T E : AMBIENT AIR TEMPERATURES 110°...

  • Page 105: Engine Operating Temperature Specifications

    ENGINE WILL START AND OPERATE AT THIS TEMPERATURE -10 F(-23 C) WITH THE RECOMMENDED FLUIDS, A FULLY CHARGED BATTERY AND THE AID OF A COMPLETE JLG SPECIFIED COLD WEATHER -20 F(-29 C) PACKAGE (IE. ENGINE BLOCK HEATER, BATTERY WARMER AND...

  • Page 106: Engine Operating Temperature Specifications

    (HYD. OIL TANK TEMP.) IF EITHER OR BOTH CONDITIONS EXIST JLG HIGHLY RECOMMENDS THE ADDITION OF A HYDRAULIC AMBIENT AIR OIL COOLER (CONSULT JLG SERVICE TEMPERATURE 120° F (49° C) PROLONGED OPERATION IN NO OPERATION ABOVE THIS AMBIENT AIR TEMPERATURES 110°...

  • Page 107: Operator Maintenance And Lubrication Diagram

    SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE Figure 6-6. Operator Maintenance and Lubrication Diagram 3121156 – JLG Lift – 6-13...

  • Page 108: Operator Maintenance

    Comments - Remote Access LUBRICATION INTERVALS ARE BASED ON MACHINE OPERATION UNDER NORMAL CONDITIONS. FOR MACHINES USED IN MULTI-SHIFT OPERATIONS AND/OR EXPOSED TO HOSTILE ENVIRONMENTS OR CON- DITIONS, LUBRICATION FREQUENCIES MUST BE INCREASED ACCORD- INGLY. 6-14 – JLG Lift – 3121156...
  • Page 109 Lube Point(s) - Level/Fill Plug Capacity - 2.1 gal.(7.9 L); 1/2 Full Lube - EPGL Interval - Check level every 3 months or 150 hrs of opera- tion; change every 2 years or 1200 hours of operation 3121156 – JLG Lift – 6-15...
  • Page 110 Interval - Change after first 50 hrs. and every 6 months or Lube - HO 300 hrs. thereafter or as indicated by Condition Indicator. Interval - Check Level daily; Change every 2 years or 1200 hours of operation. 6-16 – JLG Lift – 3121156...
  • Page 111 Interval - Every Year or 1200 hours of operation Lube Point(s) - 2 Comments - Check level daily/Change in accordance with Interval - Every 2 years or 1200 hours of operation, remove engine manual. and clean at time of hydraulic oil change. 3121156 – JLG Lift – 6-17...
  • Page 112 11. Fuel Filter - Caterpillar Interval - 3 Months or 150 hours of operation Comments - Check level daily/Change in accordance with Lube Point(s) - Replaceable Element engine manual. Interval - Every Year or 600 hours of operation 6-18 – JLG Lift – 3121156...

  • Page 113: Supplemental Information

    Interval - Every 6 months or 300 hours of operation or as subjected does not exceed 2,5 m/s . The highest root mean indicated by the condition indicator square value of weighted acceleration to which the whole body is subjected does not exceed 0,5 m/s 3121156 – JLG Lift – 6-19...
  • Page 114 SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE NOTES: 6-20 – JLG Lift – 3121156...

  • Page 115: 3121156 - Jlg Lift

    SECTION 7 - INSPECTION AND REPAIR LOG SECTION 7. INSPECTION AND REPAIR LOG Machine Serial Number _______________________________________ Table 7-1. Inspection and Repair Log Date Comments 3121156 – JLG Lift –...
  • Page 116 SECTION 7 - INSPECTION AND REPAIR LOG Table 7-1. Inspection and Repair Log Date Comments – JLG Lift – 3121156...
  • Page 120 1 JLG Drive McConnellsburg PA. 17233-9533 (717) 485-5161 3121156 (717) 485-6417 JLG Worldwide Locations JLG Industries (Australia) JLG Latino Americana Ltda. JLG Industries (UK) Ltd JLG France SAS P.O. Box 5119 Rua Eng. Carlos Stevenson, Bentley House Z.I. de Baulieu...

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