Lenze 8400 motec Hardware Manual
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Lenze 8400 motec Hardware Manual

L-force drives
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EDS84DG752
.W÷Q
L−force Drives
Translation
8400 motec
E84DVBM...
Zx5...
Decentralised frequency inverter
Hardware Manual
0.37 ... 7.5 kW
l

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Summary of Contents for Lenze 8400 motec

  • Page 1 EDS84DG752 L−force Drives .W÷Q Hardware Manual Translation 8400 motec 0.37 ... 7.5 kW E84DVBM... Zx5... Decentralised frequency inverter...
  • Page 2 0Fig. 0Tab. 0...

  • Page 3: Table Of Contents

    ............General safety and application notes for Lenze controllers .
  • Page 4 ..... Installation of 8400 motec pre−assembled on the motor ....
  • Page 5 Contents Wall mounting ............5.7.1 Installation instructions .
  • Page 6 Contents Braking operation with brake resistor ........7.2.1 Selection of the brake resistors .

  • Page 7: About This Documentation

    This Hardware Manual is intended for all persons who design, install, commission, and adjust controllers of the 8400 Inverter Drives product range. Tip! Information and tools concerning the Lenze products can be found in the download area at www.lenze.com EDS84DG752 EN 7.0...

  • Page 8: Document History

    About this documentation Document history Document history Material number Version Description .W÷Q 02/2018 TD29 General revision, supplements, and corrections 13516173 07/2016 TD29 General revision, supplements, and corrections 13424192 12/2014 TD15 UL notes in French for Canada EAC conformity General corrections 13410317 06/2012 TD15...

  • Page 9: Conventions Used

    About this documentation Conventions used Conventions used This documentation uses the following conventions to distinguish between different types of information: Spelling of numbers Decimal separator Point In general, the decimal point is used. For instance: 1234.56 Warnings UL warnings Given in English and French UR warnings Text Program name...

  • Page 10: Terms And Abbreviations Used

    Drive unit 8400 motec controller Communication unit Optional interfaces per I/O, fieldbus, safety system Wiring unit Ready−made motor connection, replaces the motor terminal box...

  • Page 11: Notes Used

    About this documentation Notes used Notes used The following pictographs and signal words are used in this documentation to indicate dangers and important information: Safety instructions Structure of safety instructions: Danger! (characterises the type and severity of danger) Note (describes the danger and gives information about how to prevent dangerous situations) Pictograph and signal word Meaning...

  • Page 12: Safety Instructions

    – The procedural notes and circuit details described in this documentation are only proposals. It is up to the user to check whether they can be transferred to the particular applications. Lenze Drives GmbH does not accept any liability for the suitability of the procedures and circuit proposals described.
  • Page 13 CE−markedinverters. The manufacturer of the system is responsible for compliance with the limit values demanded by EMC legislation. Lenze inverters may cause a DC current in the PE conductor. If a residual current device (RCD) is used for protection against direct or indirect contact for an inverter withthree−phase supply, only a residual current device (RCD) of type B is permissible on the...
  • Page 14 Safety instructions General safety and application notes for Lenze controllers Operation If necessary, systems including inverters must be equipped with additional monitoring and protection devices according to the valid safety regulations (e.g. law on technical equipment, regulations for the prevention of accidents). The inverters can be adapted to your application.

  • Page 15: General Safety And Application Notes For Lenze Motors

    Safety instructions General safety and application notes for Lenze motors General safety and application notes for Lenze motors (according to Low−Voltage Directive 2014/35/EU) General Low−voltage machines have dangerous, live and rotating parts as well as possibly hot surfaces. Synchronous machines induce voltages at open terminals during operation.
  • Page 16 Safety instructions General safety and application notes for Lenze motors Installation Ensure an even surface, solid foot/flange mounting and exact alignment if a direct clutch is connected. Avoid resonances with the rotational frequency and double mains frequency which may be caused by the assembly. Turn rotor by hand, listen for unusual slipping noises.
  • Page 17 Safety instructions General safety and application notes for Lenze motors Commissioning and operation Before commissioning after longer storage periods, measure insulation resistance. In case of values £ 1 kW per volt of rated voltage, dry winding. For trial run without output elements, lock the featherkey. Do not deactivate the protective devices, not even in a trial run.

  • Page 18: Residual Hazards

    Safety instructions Residual hazards Residual hazards Protection of persons Switch off mains voltage before removing the controller (Drive Unit). ƒ Before working on the controller, check if no voltage is applied to the power ƒ terminals because – depending on the device − the power terminals U, V, W, Rb1, Rb2, T1 and T2 remain live for at least 3 minutes after disconnecting the mains.

  • Page 19: Product Description

    8400 motec 0.37 ... 3.0 kW 8400 motec 4.0 ... 7.5 kW 8400 motec Field Package without switch 0.37 ... 3.0 kW 8400 motec Field Package with switch 0.37 ... 3.0 kW 8400 motec Field Package without switch 4.0 ... 7.5 kW...

  • Page 20: Device Features

    Product description Device features Device features General features Compact motor inverter ƒ Modular design ƒ Part of the Inverter Drives 8400 product family ƒ – Identical product features – Identical operation Scalable fieldbus communication (optional) ƒ On site diagnostics per status LEDs ƒ...
  • Page 21 Product description Device features Functional features Features Version Power range 0.37 ... 7.5 kW Fieldbus communication – CANopen (optional) – PROFIBUS – AS−i – EtherCAT – PROFINET – EtherNet/IP ü Integrated interference suppression according to EN 61800−3 ü Flying restart circuit Integrated brake management ü...

  • Page 22: Identification

    Product description Identification Identification Due to the modular design of the 8400 motec controllers, every unit has an own nameplate. The nameplate shows the type designation of the respective unit. The type designation serves to exactly identify a unit. ...

  • Page 23: Product Key

    Due to the modular structure of the 8400 motec inverter, every unit needs an own type key. Although a type key is also defined for the 8400 motec inverter as a set, for practical and logistical reasons it cannot be fixed visibly on the set or on the individual units.

  • Page 24: Frame Unit

    Product key Frame Unit 3.4.2 Frame Unit  E84DGS Module part Frame Unit 8400 motec Design 2 = without switch 3 = with switch Type of mains connection E = cable gland K = 2 × Q4/2, loop through L = cable gland, loop through...

  • Page 25: Communication Unit

    Communication Unit 3.4.3 Communication Unit  E84DGFC Module part Communication Unit − 8400 motec I/O modules/fieldbus N = basic I/O (without fieldbus link) S = standard I/O (without fieldbus link) X = extended I/O (without fieldbus link) A = AS−Interface C = CANopen T = EtherCAT®...

  • Page 26: 8400 Motec Set

    Product description Product key 8400 motec Set 3.4.5 8400 motec Set  E84DV Product series Inverter Drives 8400 motec Version B = not relevant Design M = motor−mounted device W = wall−mounted device Power e.g. 152 = 15 x 10 W = 1.5 kW...

  • Page 27: Field Package Without Switch

    Product key Field Package without switch 3.4.6 Field Package without switch  Product variant Field Package without switch − 8400 motec Version 5 = not relevant Connection technique for power terminal A = cable gland B = 2 x Q4/2, Q8/0...

  • Page 28: Field Package With Switch

    Product key Field Package with switch 3.4.7 Field Package with switch  Product variant Field Package with switch − 8400 motec Version 5 = not relevant Connection technique for power terminal A = cable gland B = 2 x Q4/2, Q8/0...

  • Page 29: Overview Of Control Terminals

    Product description Overview of control terminals Overview of control terminals The control terminals of the 8400 motec inverters are always located in the Communication Unit. The type of fieldbus version, power class of the inverter, or motor frame size have no influence on the availability of the device versions.

  • Page 30: Technical Data

    Protection of persons and equipment Enclosure Close unused bores for cable glands with blanking plugs! Close unused connectors with protection covers or blanking plugs! EN 60529 8400 motec Set IP65 Field Package without switch Field Package with service IP54 switch / with service...
  • Page 31 Motor connection Motors EN 60034 Only use motors suitable for inverter operation. Insulation resistance: at least û ³1.5 kV, at least du/dt ³5 kV/ms Length of the motor < 20 m (Lenze system cable, shielded) cable EDS84DG752 EN 7.0...
  • Page 32 0.37 ... 3.0 kW Vertically with cooling ribs Observe derating, see at the top, rotated, Hardware manual horizontally 8400 motec (^ EDS84DG752) Arrangement of several devices only to the sides, so 4.0 ... 7.5 kW Optional that the convection cooling remains ensured! EDS84DG752 EN 7.0...
  • Page 33 4.0 ... 7.5 kW Category C2 £ 4 kHz Wall mounting and EN 61800−3 0.37 ... 7.5 kW, f Category C2 Lenze system cable £ 20 m £ 8 kHz Wall mounting and EN 61800−3 0.37 ... 7.5 kW, f Category C2 Lenze system cable £...
  • Page 34 Technical data General data and operating conditions Control Control modes VFCplus: V/f control (linear or square−law) Feedback system required SLVC: Sensorless vector control (speed) VFCplus eco: V/f control, energetically optimised SLPSM: Sensorless control for synchronous motors Switching frequency 4 kHz, 8 kHz, 16 kHz Torque behaviour Maximum torque 1.5 x M...

  • Page 35: Rated Data

    Technical data Rated data Overview Rated data 4.2.1 Overview Input data Mains Voltage Voltage range Frequency range f [Hz] Lrated Lrated 3/PE AC 320 − 0 % ... 440 + 0 % 45 − 0 % ... 65 + 0 % 3/PE AC 432 −...
  • Page 36 Technical data Rated data Overview Power losses Power loss P Type when operating with rated output current I when controller is inhibited arated E84DGDVB3714 E84DGDVB5514 E84DGDVB7514 E84DGDVB1124 E84DGDVB1524 E84DGDVB2224 E84DGDVB3024 E84DGDVB4024 E84DGDVB5524 E84DGDVB7524 EDS84DG752 EN 7.0...

  • Page 37: Operation At Rated Mains Voltage 400 V

    Technical data Rated data Operation at rated mains voltage 400 V 4.2.2 Operation at rated mains voltage 400 V Mains Voltage Voltage range Frequency range f [Hz] Lrated Lrated 3/PE AC 320 − 0 % ... 440 + 0 % 45 −...
  • Page 38 Technical data Rated data Operation at rated mains voltage 400 V Fuses and cable cross−sections Point−to−point connection − direct wiring of the mains voltage − typical fusing ƒ Operation Type Installation according to EN 60204−1 Installation according to UL  ‚...

  • Page 39: Operation With Increased Power At A 400 V Mains

    Technical data Rated data Operation with increased power at a 400 V mains 4.2.3 Operation with increased power at a 400 V mains In continuous operation, the controllers can be actuated with a more powerful motor. The overload capacity is limited to 120 %. Typical applications are pumps with a quadratic load characteristic, or fans.
  • Page 40 Technical data Rated data Operation with increased power at a 400 V mains Output currents [A] at switching frequency 2 kHz 4 kHz 8 kHz 16 kHz Type arated2 arated4 arated8 arated16 aM16 E84DGDVB3714 − − − − − − E84DGDVB5514 −...

  • Page 41: Operation With Rated Mains Voltage 480 V

    Technical data Rated data Operation with rated mains voltage 480 V 4.2.4 Operation with rated mains voltage 480 V Mains Voltage Voltage range Frequency range f [Hz] Lrated Lrated 3/PE AC 432 − 0 % ... 528 + 0 % 45 −...
  • Page 42 Technical data Rated data Operation with rated mains voltage 480 V Fuses and cable cross−sections Point−to−point connection − direct wiring of the mains voltage − typical fusing ƒ Operation Type Installation according to EN 60204−1 Installation according to UL  ‚...

  • Page 43: Operation With Increased Power On A 480 V System

    Technical data Rated data Operation with increased power on a 480 V system 4.2.5 Operation with increased power on a 480 V system In continuous operation, the controllers can be actuated with a more powerful motor. The overload capacity is limited to 120 %. Typical applications are pumps with a quadratic load characteristic, or fans.
  • Page 44 Technical data Rated data Operation with increased power on a 480 V system Output currents [A] at switching frequency 2 kHz 4 kHz 8 kHz 16 kHz Type arated2 arated4 arated8 arated16 aM16 E84DGDVB3714 − − − − − − E84DGDVB5514 −...

  • Page 45: Device Protection By Current Derating

    Technical data Device protection by current derating Frame Unit / Field Package without switch Device protection by current derating 4.3.1 Frame Unit / Field Package without switch [kHz] [°C] E84DG089S1 [kHz] [°C] E84DG089S2 EDS84DG752 EN 7.0...
  • Page 46 Technical data Device protection by current derating Frame Unit / Field Package without switch [kHz] [°C] E84DG089S3 EDS84DG752 EN 7.0...

  • Page 47: Frame Unit / Field Package With Switch

    Technical data Device protection by current derating Frame Unit / Field Package with switch 4.3.2 Frame Unit / Field Package with switch [kHz] [°C] E84DG090 S1 [kHz] [°C] E84DG090 S2 EDS84DG752 EN 7.0...
  • Page 48 Technical data Device protection by current derating Frame Unit / Field Package with switch [kHz] [°C] E84DG090S5 EDS84DG752 EN 7.0...

  • Page 49: Overcurrent Operation

    Overcurrent operation Overcurrent operation If the device utilisation Ixt exceeds the threshold set (C00064/1, Lenze setting = 100 %), the monitoring function triggers an error response and sets the controller to the "Fault" device status. To exit the device status, the error must be reset ("acknowledged") explicitly.
  • Page 50 = 4 kHz f = 8 kHz f = 16 kHz Type E84DGDVB3714 E84DGDVB5514 E84DGDVB7514 E84DGDVB1124 E84DGDVB1524 − − E84DGDVB2224 E84DGDVB3024 E84DGDVB4024 E84DGDVB5524 E84DGDVB7524 Tip! For calculations of application−specific cycles please contact your Lenze contact person. EDS84DG752 EN 7.0...

  • Page 51: Switching Frequency Reduction

    Technical data Switching frequency reduction Switching frequency reduction Under certain operating conditions, the maximum output current is limited for all devices: When the maximum heatsink temperature is exceeded, the controller switches ƒ from 16 kHz to 8 kHz and from 8 kHz to 4 kHz, irrespective of the switching frequency mode.

  • Page 52: Power Terminals

    Technical data Power terminals 8400 motec 0.37 ... 3 kW Power terminals 4.6.1 8400 motec 0.37 ... 3 kW X1 − Wiring Unit E84DG123 Mains Terminal data Name Power Conductor cross−section Tightening torque [Nm] [AWG] [lb−in] L1, L2, L3 0.37 ... 1.5 kW 1 ...
  • Page 53 Technical data Power terminals 8400 motec 0.37 ... 3 kW Motor Terminal data Name Power Conductor cross−section Tightening torque [Nm] [AWG] [lb−in] U, V, W 1 ... 4 0.37 ... 1.5 kW 3.5 x 0.6 18 ... 10 2.2 ... 3.0 kW 1 ...
  • Page 54 Technical data Power terminals 8400 motec 0.37 ... 3 kW Motor holding brake Terminal data Name Power Conductor cross−section Tightening torque [Nm] [AWG] [lb−in] BD1 (+) ˘ 3.5 x 0.6 BD2 (−) Features Name Description Rated value BD1 (+) Connection of a motor holding brake BD2 (−)

  • Page 55: 8400 Motec 4

    Technical data Power terminals 8400 motec 4 ... 7.5 kW 4.6.2 8400 motec 4 ... 7.5 kW X1/X2 E84DG124 Mains Terminal data Name Power Conductor cross−section Tightening torque [Nm] [AWG] [lb−in] L1, L2, L3 4.0 ... 7.5 kW 1 ... 16 18 ...
  • Page 56 Technical data Power terminals 8400 motec 4 ... 7.5 kW Motor Terminal data Name Power Conductor cross−section Tightening torque [Nm] [AWG] [lb−in] U, V, W 4.0 ... 7.5 kW 1 ... 6 PH 1 18 ... 8 3.5 x 0.6 4.0 ...
  • Page 57 Technical data Power terminals 8400 motec 4 ... 7.5 kW Motor holding brake Terminal data Name Power Conductor cross−section Tightening torque [Nm] [AWG] [lb−in] BD1 (+) ˘ 3.5 x 0.6 BD2 (−) Features Name Description Rated value BD1 (+) Connection of a motor holding brake BD2 (−)

  • Page 58: 8400 Motec Field Package

    Technical data 8400 motec Field Package 8400 motec 4 ... 7.5 kW 4.6.3 8400 motec Field Package X1/X100 − Frame Unit E84DG125 Mains Terminal data Name Power Conductor cross−section Tightening torque [Nm] [AWG] [lb−in] X100 L1, L2, L3 0.37 ... 1.5 kW 1 ...
  • Page 59 Technical data 8400 motec Field Package 8400 motec 4 ... 7.5 kW Motor Terminal data Name Power Conductor cross−section Tightening torque [Nm] [AWG] [lb−in] U, V, W 1 ... 4 0.37 ... 1.5 kW 3.5 x 0.6 18 ... 10 2.2 ...
  • Page 60 Technical data 8400 motec Field Package 8400 motec 4 ... 7.5 kW Motor holding brake Terminal data Name Power Conductor cross−section Tightening torque [Nm] [AWG] [lb−in] BD1 (+) ˘ 3.5 x 0.6 BD2 (−) Features Name Description Rated value BD1 (+) Connection of a motor holding brake BD2 (−)

  • Page 61: Control Terminals

    Technical data Control terminals Overview Control terminals 4.7.1 Overview Controller Digital Digital Relay Analog Safety STO External 24 V enable supply inputs outputs outputs inputs Number Number Number Number Number Number Number I/O modules Basic I/O Standard I/O 1 * U/I Extended I/O 2 * U Fieldbus...

  • Page 62: General Data

    Technical data Control terminals General data 4.7.2 General data General data Feature Value/designation Analog input, voltage Value range 0 ... 10 V Value range − Extended I/O only −10 ... +10 V Resolution 10 bits >80 kW Input resistance Sampling frequency 80 Hz (12 ms) Accuracy ±0.1 V...

  • Page 63: As−Interface

    Technical data Control terminals AS−Interface Standards and application conditions Feature Value/designation Type of protection EN 60529 IP65 Climatic conditions Storage (EN 60721−3−1) 1K3 (temperature: −30 °C ... +60 °C) Operation (EN 60721−3−3) 3K3 (temperature: −30 °C ... +55 °C) Transport (EN 60721−3−2) 2K3 (temperature: −30 °C ...

  • Page 64: Canopen

    Technical data Control terminals CANopen® 4.7.4 CANopen® Feature Value/designation Communication Communication profile CANopen, DS301 V4.02 Lenze system bus Medium DIN ISO 11898 Baud rate 20 kbps 50 kbps 125 kbps 250 kbps 500 kbps 800 kbps 1000 kbps Network topology...

  • Page 65: Ethernet/Ip™

    Technical data Control terminals EtherNet/IP™ 4.7.6 EtherNet/IP™ Feature Value/designation Communication Communication profile EtherNET/IP, AC Drive Medium CAT5e S/FTP in compliance with ISO/IEC11801 / EN50173 Baud rate 10/100 Mbps (full duplex/half duplex) Network topology Tree, star, line Nodes Slave (adapter) Number of nodes Max.

  • Page 66: Profinet

    Technical data Control terminals PROFINET® 4.7.8 PROFINET® Feature Value/designation Communication Communication profile PROFINET RT conf. class B Medium CAT5e S/FTP in compliance with ISO/ICE11801 (2002) Baud rate 100 MBit/s Network topology Tree, star, line Nodes Slave (device) Number of nodes 31 slaves + 1 master per bus segment With repeater: 125 DP user data length...

  • Page 67: Dimensions

    Technical data Dimensions Standard motor mounting Dimensions 4.8.1 Standard motor mounting E84DG... Dimensions − standard motor mounting [mm] Type m [kg] E84DGDVB371T E84DGDVB551T E84DGDVB751T E84DGDVB112T E84DGDVB152T E84DGDVB222T E84DGDVB302T E84DGDVB402T E84DGDVB552T E84DGDVB752T Reduction possible if no free space for plugs or cable glands is required. For the Basic I/O design, without cable glands EDS84DG752 EN 7.0...

  • Page 68: Field Package Without Switch

    Technical data Dimensions Field Package without switch 4.8.2 Field Package without switch E84DG109a E84DGS2SCNxND Design with cable gland E84DGS2EENxND Design with plug [kW] [mm] [kg] ...3714... / ...EE... 0.37 ...5514... / ...EE... 0.55 ...7514... / ...EE... 0.75 ...1124... / ...EE..1524...

  • Page 69: Field Package With Switch

    Technical data Dimensions Field Package with switch 4.8.3 Field Package with switch E84DG094a E84DGS3LExxND Design with cable gland E84DGS3KCxxND Design with plug [kW] [mm] [kg] ...3714... / ...LE... 0.37 ...5514... / ...LE... 0.55 ...7514... / ...LE... 0.75 ...1124... / ...LE..1524...

  • Page 70: Installation

    Installation Important notes Installation Important notes Danger! Dangerous electrical voltage All power terminals remain live for up to three minutes after mains disconnection. Possible consequences: Death or severe injuries when touching the power terminals. ƒ Protective measures: Switch off the power supply and wait for at least three minutes before ƒ...
  • Page 71 Installation Important notes Stop! No device protection if the mains voltage is too high The mains input is not internally fused. Possible consequences: Destruction of the device if the mains voltage is too high. ƒ Protective measures: Observe the maximally permissible mains voltage. ƒ...
  • Page 72 Installation Important notes Stop! Overvoltage at components: In case of an earth fault in IT systems, intolerable overvoltages may occur in the plant. Possible consequences: Destruction of the device. Protective measures: Before using the controller in the IT system, remove the contact screws on the supply side and the motor side.

  • Page 73: Safety Instructions For The Installation According To Ul/Csa

    Installation Safety instructions for the installation according to UL/CSA Safety instructions for the installation according to UL/CSA Original − English Warnings! Use Class 1 wire only. ƒ Intended for use with 75 °C wire. ƒ Intended for use with copper conductors only. ƒ...
  • Page 74 Installation Original − French Avertissement ! Utiliser exclusivement des conducteurs Class 1. ƒ Utiliser des conducteurs 75 °C. ƒ Utiliser exclusivement des conducteurs en cuivre. ƒ Convient à une utilisation à une température ambiante maximale de 45 °C ƒ ainsi que –...

  • Page 75: Installation According To Emc (Installation Of A Ce−Typical Drive System)

    Installation Installation according to EMC (installation of a CE−typical drive system) Shielding Installation according to EMC (installation of a CE−typical drive system) Design of the cables The cross−section of the PE conductor must be dimensioned according to the ƒ relevant national regulations. The cables used must comply with the approvals required for the location (e.g.

  • Page 76: Motor Cable

    – The overlap rate of the braid must be at least 70 % with an overlap angle of 90 °. The cables used must correspond to the requirements at the location (e.g. ƒ EN 60204−1). Use Lenze system cables. ƒ Extensively apply the shielding in the plug and attach it in a way which ensures ƒ...

  • Page 77: Control Cables

    Installation Installation according to EMC (installation of a CE−typical drive system) Control cables Danger! Uncontrolled motor movements can occur If the motor cable is damaged, a short circuit between the brake control cables and the motor cables can cause motor movements with low torque. Possible consequences: Personnel in the vicinity of the motor can be injured.

  • Page 78: Installation Of 8400 Motec Pre−Assembled On The Motor

    Installation of 8400 motec pre−assembled on the motor Installation instructions Installation of 8400 motec pre−assembled on the motor The worksteps to be done during the installation of pre−assembled 8400 motec controllers depend on the selected connection type of the Wiring Unit: Plugs ƒ...

  • Page 79: Attaching The Cable Gland

    Installation Installation of 8400 motec pre−assembled on the motor Attaching the cable gland 5.4.3 Attaching the cable gland 0.37 ... 3 kW In order to be able to screw the cable glands in the Wiring Unit and connect the mains cable, you must first dismount the Drive Unit and the Communication Unit as follows: 1.
  • Page 80 Installation Installation of 8400 motec pre−assembled on the motor Attaching the cable gland 4 ... 7.5 kW In order to be able to screw the cable glands into the Drive Unit and connect the mains cable, you must first dismount the Communication Unit as follows: 1.

  • Page 81: Retrofitting The 8400 Motec Controller

    5.5.2 Preparing a motor for the 8400 motec installation In order to install the 8400 motec, you must first remove the terminal box housing. In case of a standard motor, proceed as follows: 1. After loosening the screws, remove the terminal box cover.

  • Page 82: Mounting The Wiring Unit

    Installation Retrofitting the 8400 motec controller Mounting the Wiring Unit 5.5.3 Mounting the Wiring Unit 0.37 ... 3 kW Before being mounted, the WU can be extended with accessories. If there is sufficient space, accessories can also be mounted subsequently if required. The plug connector in the WU should be removed for easier handling and later wiring.
  • Page 83 Installation Retrofitting the 8400 motec controller Mounting the Wiring Unit 4 ... 7.5 kW The Wiring Unit is mounted to the Drive Unit by means of the four supplied screws and the seal. In the case of this device size, accessories are mounted to the Drive Unit. If there is sufficient space, it is also possible to mount accessories subsequently.

  • Page 84: Mounting Of The Communication Unit

    Installation Retrofitting the 8400 motec controller Mounting of the Communication Unit 5.5.4 Mounting of the Communication Unit 0.37 ... 3 kW The CU can be extended with accessories before being mounted. Additional cable glands or M12 connectors for further input and output signals can be mounted.

  • Page 85: Settings At The Drive Unit

    Installation Retrofitting the 8400 motec controller Settings at the Drive Unit 5.5.5 Settings at the Drive Unit Besides parameter setting of the DU via diagnosis terminal (keypad with cable connection) or parameter setting using the »Engineer«, some features can be set directly (¶ 125).

  • Page 86: Measures When Drive Is Used In It Systems

    Installation Measures when drive is used in IT systems Measures when drive is used in IT systems If the drive is mounted within an IT system, internal filters must be separated from the PE conductor. How to proceed: 1. If the controller has already been mounted: switch off mains voltage! 2.

  • Page 87: Wall Mounting

    Installation Wall mounting Installation instructions Wall mounting 5.7.1 Installation instructions If the cooling air is polluted (fluff, (conductive) dust, soot, aggressive gases), take ƒ adequate countermeasures, as e.g.: – Regular cleaning of the cooling ribs at the controller – Separate air guide Possible mounting position: ƒ...

  • Page 88: Wall Adapter For 0.37

    Installation Wall mounting Wall adapter for 0.37 ... 3.0 kW 5.7.2 Wall adapter for 0.37 ... 3.0 kW E84DZMAWE1003 b E84DZMA010b Nm / [lb−in] 3.4 / 30 3.4 / 30 + PE [Nm] [mm] [AWG] [lb−in] 1 ... 6 18 ... 10 8.0 x 1.2 1 ...

  • Page 89: Wall Adapter For 4

    Installation Wall mounting Wall adapter for 4 ... 7.5 kW 5.7.3 Wall adapter for 4 ... 7.5 kW E84DZMAWE2003 E84DZMAWE2005 Nm / [lb−in] 5 / 44 + PE [Nm] [mm] [AWG] [lb−in] 1 ... 6 18 ... 10 8.0 x 1.2 1 ...

  • Page 90: Frame Unit / Field Package Without Switch

    Installation Wall mounting Frame Unit / Field Package without switch 5.7.4 Frame Unit / Field Package without switch E84DG109b [kW] [mm] ...3714... 0.37 ...5514... 0.55 ...7514... 0.75 19.9 112.1 ...1124..1524..2224... 19.9 112.1 ...3024... 5.7.5 Frame Unit / Field Package with switch E84DG094b [kW] [mm]...

  • Page 91: Power Terminals

    Installation Power terminals Power terminals 0.37 ... 3 kW X1 BD2 L1 L2 L3 L1 L2 L3 W T2 T1 T2 T1 E84DG... E84DG... X1 L1/L2/L3 X1 L1/L2/L3 J> J> ¶ EDS84DG752 3/PE AC F1 … F3 3/N/PE AC 400 V E84DG040 E84DG034 4 ...
  • Page 92 Installation Power terminals Field Package 0.37 ... 3 kW L1 L2 L3 W T2 T1 J> E84DG112a E84DG117f X100 3/N/PE AC 400/480 V X100 L1 L2 L3 24E GND E84DG112c E84DG117d X100 3/N/PE AC 400/480 V X100 L1 L2 L3 24E GND E84DG112b E84DG117e...
  • Page 93 Installation Power terminals Field Package 4 ... 7.5 kW T1 T2 T1 T2 J> E84DG131 E84DG079 L3 L2 L1 E84DG... E84DG... X1 L1/L2/L3 X1 L1/L2/L3 F1 … F3 3/PE AC 3/N/PE AC 400 V E84DG078 E84DG034 EDS84DG752 EN 7.0...

  • Page 94: Control Terminals

    Installation Control terminals Basic I/O Control terminals 5.9.1 Basic I/O Terminals Mode Features Position of M12 plug Basic I/O Controller enable E84DGFCNNNP Digital inputs Digital outputs ˘ Analog inputs AU/AI ˘ Relay STO safety function ˘ External 24 V supply ˘...

  • Page 95: Standard I/O

    Installation Control terminals Standard I/O 5.9.2 Standard I/O Terminals Mode Features Position of M12 plug Standard I/O Controller enable E84DGFCSNNP Digital inputs Digital outputs Analog inputs AU/AI Relay STO safety function ˘ External 24 V supply ˘ E84DG126a +10 V/ 5 mA 100 mA 24 V...

  • Page 96: Extended I/O

    Installation Control terminals Extended I/O 5.9.3 Extended I/O Terminals Mode Features Position of M12 plug Extended I/O Controller enable E84DGFCXNNP Digital inputs Digital outputs Analog inputs Relay STO safety function ˘ External 24 V supply ˘ E84DG126a +10 V/ 100 mA 5 mA "...

  • Page 97: As−Interface

    Installation Control terminals AS−Interface 5.9.4 AS−Interface Terminals Mode Features Position of M12 plug AS interface Controller enable E84DGFCAFNP Digital inputs Digital outputs Analog inputs AU/AI ˘ Relay ˘ DI1/DI2 STO safety function ˘ External 24 V supply ˘ E84DG126c Mode Features Position of M12 plug AS interface...
  • Page 98 Installation Control terminals AS−Interface · E84DGFCxFNx · · E84DGFCxENx M12 female M12 female socket A−Coding socket A−Coding n. c. n. c. EDS84DG752 EN 7.0...

  • Page 99: As−Interface Sto

    Installation Control terminals AS−Interface STO 5.9.5 AS−Interface STO Terminals Mode Features Position of M12 plug AS−Interface STO Controller enable E84DGFCAFJP Digital inputs Digital outputs Analog inputs AU/AI Relay DI1/DI2 STO safety function External 24 V supply ˘ E84DG126c Mode Features Position of M12 plug AS−Interface STO Controller enable...
  • Page 100 Installation Control terminals AS−Interface STO · E84DGFCxFJx · · · · E84DGFCxEJx AU/AI M12 female M12 female M12 male socket socket A−Coding socket A−Coding A−Coding n. c. n. c. EDS84DG752 EN 7.0...

  • Page 101: Canopen

    Installation Control terminals CANopen® 5.9.6 CANopen® Terminals Mode Features Position of M12 plug CANopen Controller enable E84DGFCCFNP Digital inputs Digital outputs Analog inputs AU/AI ˘ Relay ˘ DI1/DI2 STO safety function ˘ External 24 V supply ˘ E84DG126e Mode Features Position of M12 plug CANopen Controller enable...
  • Page 102 Installation Control terminals CANopen® · E84DGFCxFNx · · E84DGFCxENx M12 female M12 female socket A−Coding socket A−Coding n. c. n. c. EDS84DG752 EN 7.0...

  • Page 103: Canopen® Sto

    Installation Control terminals CANopen® STO 5.9.7 CANopen® STO Terminals Mode Features Position of M12 plug CANopen STO Controller enable E84DGFCCFJP Digital inputs Digital outputs Analog inputs AU/AI Relay DI1/DI2 STO safety function External 24 V supply ˘ E84DG126e Mode Features Position of M12 plug CANopen STO Controller enable...
  • Page 104 Installation Control terminals CANopen® STO · E84DGFCxFJx · · · · E84DGFCxEJx AU/AI M12 female M12 female M12 male socket socket A−Coding socket A−Coding A−Coding n. c. n. c. EDS84DG752 EN 7.0...

  • Page 105: Ethercat

    Installation Control terminals EtherCAT® 5.9.8 EtherCAT® Terminals Mode Features Position of M12 plug EtherCAT Controller enable E84DGFCTFNP Digital inputs Digital outputs Analog inputs AU/AI ˘ Relay ˘ DI1/DI2 STO safety function ˘ External 24 V supply E84DG126f Mode Features Position of M12 plug EtherCAT Controller enable DI3/DO1...
  • Page 106 Installation Control terminals EtherCAT® · E84DGFCxFNx · · E84DGFCxENx M12 female M12 female socket A−Coding socket A−Coding n. c. n. c. EDS84DG752 EN 7.0...

  • Page 107: Ethercat® Sto

    Installation Control terminals EtherCAT® STO 5.9.9 EtherCAT® STO Terminals Mode Features Position of M12 plug EtherCAT STO Controller enable E84DGFCTFJP Digital inputs Digital outputs Analog inputs AU/AI Relay DI1/DI2 STO safety function External 24 V supply E84DG126f Mode Features Position of M12 plug EtherCAT STO Controller enable Safety...
  • Page 108 Installation Control terminals EtherCAT® STO · E84DGFCxFJx · · · · E84DGFCxEJx AU/AI M12 female M12 female M12 male socket socket A−Coding socket A−Coding A−Coding n. c. n. c. EDS84DG752 EN 7.0...

  • Page 109: Ethernet/Ip™

    Installation Control terminals EtherNet/IP™ 5.9.10 EtherNet/IP™ Terminals Mode Features Position of M12 plug EtherNet/IP Controller enable E84DGFCGFNP Digital inputs Digital outputs Analog inputs AU/AI ˘ Relay ˘ DI1/DI2 STO safety function ˘ External 24 V supply E84DG126f Mode Features Position of M12 plug EtherNet/IP Controller enable DI3/DO1...
  • Page 110 Installation Control terminals EtherNet/IP™ · E84DGFCxFNx · · E84DGFCxENx M12 female M12 female socket A−Coding socket A−Coding n. c. n. c. EDS84DG752 EN 7.0...

  • Page 111: Ethernet/Ip™ Sto

    Installation Control terminals EtherNet/IP™ STO 5.9.11 EtherNet/IP™ STO Terminals Mode Features Position of M12 plug EtherNET/IP STO Controller enable E84DGFCGFJP Digital inputs Digital outputs Analog inputs AU/AI Relay DI1/DI2 STO safety function External 24 V supply E84DG126f Mode Features Position of M12 plug EtherNET/IP STO Controller enable Safety...
  • Page 112 Installation Control terminals EtherNet/IP™ STO · E84DGFCxFJx · · · · E84DGFCxEJx AU/AI M12 female M12 female M12 male socket socket A−Coding socket A−Coding A−Coding n. c. n. c. EDS84DG752 EN 7.0...

  • Page 113: Profibus

    Installation Control terminals PROFIBUS® 5.9.12 PROFIBUS® Terminals Mode Features Position of M12 plug PROFIBUS Controller enable E84DGFCPFNP Digital inputs Digital outputs Analog inputs AU/AI ˘ Relay ˘ DI1/DI2 STO safety function ˘ External 24 V supply E84DG126f Mode Features Position of M12 plug PROFIBUS Controller enable DI3/DO1...
  • Page 114 Installation Control terminals PROFIBUS® · E84DGFCxFNx · · E84DGFCxENx M12 female M12 female socket A−Coding socket A−Coding n. c. n. c. EDS84DG752 EN 7.0...

  • Page 115: Profibus® Sto

    Installation Control terminals PROFIBUS® STO 5.9.13 PROFIBUS® STO Terminals Mode Features Position of M12 plug PROFIBUS STO Controller enable E84DGFCPFJP Digital inputs Digital outputs Analog inputs AU/AI Relay DI1/DI2 STO safety function External 24 V supply E84DG126f Mode Features Position of M12 plug PROFIBUS STO Controller enable Safety...
  • Page 116 Installation Control terminals PROFIBUS® STO · E84DGFCxFJx · · · · E84DGFCxEJx AU/AI M12 female M12 female M12 male socket socket A−Coding socket A−Coding A−Coding n. c. n. c. EDS84DG752 EN 7.0...

  • Page 117: Profinet

    Installation Control terminals PROFINET® 5.9.14 PROFINET® Terminals Mode Features Position of M12 plug PROFINET Controller enable E84DGFCRFNP Digital inputs Digital outputs Analog inputs AU/AI ˘ Relay ˘ DI1/DI2 STO safety function ˘ External 24 V supply E84DG126f Mode Features Position of M12 plug PROFINET Controller enable DI3/DO1...
  • Page 118 Installation Control terminals PROFINET® · E84DGFCxFNx · · E84DGFCxENx M12 female M12 female socket A−Coding socket A−Coding n. c. n. c. EDS84DG752 EN 7.0...

  • Page 119: Profinet® Sto

    Installation Control terminals PROFINET® STO 5.9.15 PROFINET® STO Terminals Mode Features Position of M12 plug PROFINET STO Controller enable E84DGFCRFJP Digital inputs Digital outputs Analog inputs AU/AI Relay DI1/DI2 STO safety function External 24 V supply E84DG126f Mode Features Position of M12 plug PROFINET STO Controller enable Safety...
  • Page 120 Installation Control terminals PROFINET® STO · E84DGFCxFJx · · · · E84DGFCxEJx AU/AI M12 female M12 female M12 male socket socket A−Coding socket A−Coding A−Coding n. c. n. c. EDS84DG752 EN 7.0...

  • Page 121: Commissioning

    When setting the V/f base frequency (C00015), please observe the following ƒ difference to the 8400 StateLine/HighLine/TopLine controllers: For the 8400 motec drive, the reference voltage for the V/f base frequency is the rated motor voltage (C00090) according to the motor nameplate (independently of the line−side supply voltage).
  • Page 122 Commissioning Before you start Tip! In the Lenze setting, the VFCplus motor control (V/f characteristic control) with linear characteristic is set in C00006. VFCplus is especially suitable for the operation of machines with a linear or ƒ square−law load torque characteristic (e. g. fan).

  • Page 123: Handling The Memory Module

    The plug−in version is especially suited for restoring an application after replacing a device, ƒ duplicating identical drive tasks within the 8400 motec frequency inverter series, ƒ e.g. by using the EPM Programmer that is optionally available. 0.37 ... 3 kW E84DG128 EDS84DG752 EN 7.0...
  • Page 124 – If DIP1/1 is in the ON position, the inverter works with the settings made via DIP1 and DIP2 and shows these settings in the corresponding codes. The 8400 BaseLine and 8400 motec inverters use the same (grey) memory ƒ...

  • Page 125: Commissioning Via Dip Switch/Potentiometer

    Commissioning Commissioning via DIP switch/potentiometer Commissioning via DIP switch/potentiometer Stop! Automatic motor start In "Local mode" The auto−start option "Inhibit at power−on" is not set. When the mains is connected, the motor starts if the controller enable RFR is bridged or set.
  • Page 126 Commissioning Commissioning via DIP switch/potentiometer Setting elements 0.37 ... 3 kW The setting elements are located on the inner side of the drive unit. Settings carried out via DIP1, DIP2, P2, P3, and P1 must be activated with DIP1/1. The settings are accepted again at every mains connection.
  • Page 127 Commissioning Commissioning via DIP switch/potentiometer Setting elements 4 ... 7.5 kW The setting elements are located on the top of the drive unit. Provide for isolation from supply and secure to prevent a restart. ƒ Remove small cover on the top. ƒ...

  • Page 128: Dip Switch / Potentiometer Assignment 0

    Commissioning Commissioning via DIP switch/potentiometer DIP switch / potentiometer assignment 0 6.3.1 DIP switch / potentiometer assignment 0 Settings with DIP1 (Lenze setting bold) DIP1 Switch Description DIP1, DIP2, P1, P2, Active and P3 active Inactive Direction of left rotation...
  • Page 129 Commissioning Commissioning via DIP switch/potentiometer DIP switch / potentiometer assignment 0 Control modes Description (DIx W High) DIP2/5−7 The technology application is controlled locally via elements on the inverter and the digital input terminals: (local mode) At mains connection the motor starts up automatically if RFR is bridged or set! Setpoint of P2 (speed) Preset setpoint 3 Preset setpoint 2...
  • Page 130 DIP switch / potentiometer assignment 0 Settings with P2 (Lenze setting bold) With P2 you set the motor setpoint speed as a percentage of the rated speed in C00011 in 10 steps (preset speed setpoint). The preset setpoint is only activated if the DI1 input is set in "Local mode".

  • Page 131: Dip Switch / Potentiometer Assignment 1

    Preset setpoint 3 is always written to with P1 Preset setpoint 3 is written to once at mains connection with P1 Load parameters Load parameters from memory after mains module connection Load parameters from the Lenze setting EDS84DG752 EN 7.0...
  • Page 132 Commissioning Commissioning via DIP switch/potentiometer DIP switch / potentiometer assignment 1 Settings with DIP2 (Lenze setting bold) DIP2 Switch Description 50 Hz * / 1500 rpm Rated motor frequency / 60 Hz * / 1800 rpm reference speed 87 Hz - / 2610 rpm...
  • Page 133 Commissioning Commissioning via DIP switch/potentiometer DIP switch / potentiometer assignment 1 Control modes Description (DIx W High) DIP2/5−7 The technology application is controlled locally via elements on the inverter and the digital input terminals: (local mode) At mains connection the motor starts up automatically if RFR is bridged or set! Setpoint of P2 (speed) Preset setpoint 3 Preset setpoint 2...
  • Page 134 Commissioning Commissioning via DIP switch/potentiometer DIP switch / potentiometer assignment 1 Settings with P2 (Lenze setting bold) Use P2 to write different preset setpoints to C00039/1 and C00039/2. Setting Description Write preset setpoint 1 to C00039/1 Write preset setpoint 2 to C00039/2...

  • Page 135: Before Switching On

    Commissioning Commissioning via DIP switch/potentiometer Before switching on 6.3.3 Before switching on The wiring unit is mounted and wired as described in the instructions, ƒ – directly on a motor clamping flange or – with the wall adapter on a suitable surface near the motor. Connections with the mains, motor, holding brakes, etc.

  • Page 136: Commissioning Steps

    Commissioning Commissioning via DIP switch/potentiometer Commissioning steps 6.3.4 Commissioning steps Proceed step by step: Switch on the mains ƒ Monitor status display ƒ – After a short initialisation time, the display must be blinking green. Deactivate requirements of the safety function ƒ...

  • Page 137: Commissioning Via The Diagnosis Terminal

    Commissioning Commissioning via the diagnosis terminal Commissioning via the diagnosis terminal The X400 diagnosis terminal serves to quickly and easily set parameters and display current actual values and device states by means of the corresponding display parameters. For this purpose, the diagnosis terminal must be plugged onto the X70 diagnostic interface on the top of the device.

  • Page 138: Display Elements And Function Keys

    Commissioning Commissioning via the diagnosis terminal Display elements and function keys 6.4.1 Display elements and function keys     E94AZKAE003 Display Meaning Comment LCD display Headline <MM Meaning of the menu In the menu level only M> <PPP> Meaning of the parameter In the parameter level only Triple−spaced display <M1>...

  • Page 139: Menu Structure

    Deactivate the function of the † key. The LED in the † key goes out. † Carry out the function selected in C00469 in the "Keypad" Lenze setting: menu. activate quick stop. The LED in the key is on. ˆ...

  • Page 140: User Menu

    Commissioning Commissioning via the diagnosis terminal User menu 6.4.3 User menu The user menu can be freely configured in C00517 and contains the following parameters in the Lenze setting: Parameter Name Info Lenze setting C00011 Appl.: Reference speed Setting the reference speed...

  • Page 141: Commissioning Steps

    Commissioning Commissioning via the diagnosis terminal Commissioning steps 6.4.4 Commissioning steps Note! The following can be connected to the X70 diagnostic interface: USB diagnostic adapter (E94AZCUS) ƒ X400 diagnosis terminal (EZAEBK200x) ƒ – The functions of the X400 diagnosis terminal and keypad (EZAEBK100x) are identical.
  • Page 142 Braking modes C02580 3. Check switch at the bottom of the drive unit: DIP1/1 must be "OFF" (Lenze setting) in order that the parameters can be overwritten via »Engineer«, keypad, or fieldbus. 4. If required, carry out communication settings via the DIP switch on the Communication Unit for fieldbus communication.
  • Page 143 Keypad display Action A Select the menu in the main menu using the ƒ navigation key. Par1 8400 motec B Change to the menu using the … navigation key. User menu A Use the left function key ‰ to change to the editing mode for C00002/1.

  • Page 144: Set Mode

    (controller inhibit is deactivated, green LED on the inverter is lit permanently). Controller inhibit is only indicated in the keypad. The cause of controller ƒ inhibit is shown in detail in C00158 (¶ 8400 motec reference manual). EDS84DG752 EN 7.0...

  • Page 145: Diagnostics

    Commissioning Diagnostics Diagnostics On the top side of the Drive Unit, a two−coloured LED display indicates the respective operating status of the inverter. The LED shines through the transparent cap. green Description Device status "DRIVE READY" "DRIVE ERROR" (Display in C00137) OFF or initialisation active Init Safe torque off is active...

  • Page 146: Braking Operation

    Braking operation Braking operation without additional measures Braking operation Braking operation without additional measures DC injection brake DCB To decelerate small masses, the "DC injection brake DCB" function can be parameterised. DC−injection braking enables a quick deceleration of the drive to standstill without the need for an external brake resistor.

  • Page 147: Braking Operation With Brake Resistor

    7.2.1 Selection of the brake resistors The recommended Lenze brake resistors are adapted to the corresponding controller (with regard to 150 % of regenerative power). They are suitable for most of the applications. For special applications, e.g. centrifuges, the brake resistor must meet the following...

  • Page 148: Wiring Of Brake Resistor

    Braking operation Braking operation with brake resistor Wiring of brake resistor 7.2.2 Wiring of brake resistor Danger! Hazardous electrical voltage During operation of the standard device and up to 3 minutes after power−off hazardous electrical voltages may occur at the terminals of the brake resistor. Possible consequences: Death or severe injuries when touching the terminals.
  • Page 149 Braking operation Braking operation with brake resistor Wiring of brake resistor Wiring principle RB1 RB2 T1 T2 RB1 RB2 T1 T2  ‚  ‚ ERBG008 ERBG007 Fig. 7−1 Wiring of a brake resistor to the controller HF−shield termination by PE connection via shield clamp Rb1, Rb2 Terminals of the brake resistor ...
  • Page 150 Evaluation of the thermal contact via digital input The integration of the thermal contact for monitoring the brake resistor can be implemented via digital input. Use a Lenze system cable. The response to the input signal must be parameterised using the »Engineer«.

  • Page 151: Operation With Spring−Applied Brake

    Introduction Operation with spring−applied brake 7.3.1 Introduction Lenze three−phase AC motors and G−motion geared motors can be equipped with spring−applied brakes (motor holding brakes). 8400 motec controllers are provided with an integrated motor brake control. Switching the brake The voltage required for controlling the motor brake is generated in the controller, depending on the mains voltage value.

  • Page 152: Safety Engineering

    The 8400 motec controllers are optionally available with an integrated safety system. "Integrated safety" stands for application−oriented safety functions that are applicable on machines for the protection of persons.

  • Page 153: Important Notes

    Safety engineering Important notes Important notes Application as directed The controllers that are equipped with safety engineering must not be modified by the user. This concerns the unauthorised exchange or removal of the safety engineering. Danger! Danger to life through improper installation Improper installation of safety engineering systems can cause an uncontrolled starting action of the drives.

  • Page 154: Hazard And Risk Analysis

    Safety engineering Important notes Hazard and risk analysis During operation After the installation is completed, the operator must check the wiring of the safety function. The functional test must be repeated at regular intervals. The time intervals to be selected depend on the application, the entire system and the corresponding risk analysis.

  • Page 155: Basics For Safety Sensors

    Safety engineering Basics for safety sensors Basics for safety sensors Passive sensors Passive sensors are two−channel switching elements with contacts. The connecting cables and the sensor function must be monitored. The contacts must switch simultaneously (equivalently). Nevertheless, safety functions will be activated as soon as at least one channel is switched. The switches must be wired according to the closed−circuit principle.

  • Page 156: Operating Mode

    Safety engineering Operating mode Introduction Operating mode 8.4.1 Introduction Due to safety option 10, the following safety functions can be used: Safe torque off (STO), formerly: safe standstill ƒ If requested, the safe disconnection of the drive is achieved through: Directly connected active sensors ƒ...

  • Page 157: Technical Data

    Safety engineering Technical data Technical data Supply The safe input and the output are isolated and designed for a low−voltage supply through a safely separated power supply unit (SELV/PELV) of 24 V DC. PM−switching input signals and test pulses £ 1 ms are permissible. Active sensors are directly connected to X61.
  • Page 158 Safety engineering Technical data Note! Safe inputs are designed with 2 channels (...A/...B). The channels must be controlled separately and simultaneously (in an equivalent manner). The active control of only one channel indicates a faulty sensor system or an impermissible interconnection. Restriction of use The operation of an integrated safety system is not permissible in earthed phase mains.

  • Page 159: Electrical Installation

    Safety engineering Electrical installation Electrical installation X61 − connection of safety system "Safety Option 10" Connection Description Terminal strip, 5−pole SIB GI " DC 24 V (+19.2 … +28.8 V) E84DG027 Safe input, channel A Safe input, channel B GND potential for SIA/SIB GND potential for the unsafe signalling output 24 V voltage supply for the unsafe signalling output Unsafe signalling output: "SafeTorqueOff"...

  • Page 160: Certification

    Safety engineering Certification Certification Declarations of conformity and certificates can be found on the internet at:http://www.Lenze.com and on the product CD. EDS84DG752 EN 7.0...

  • Page 161: Accessories (Overview)

    Accessories (overview) Wall mounting Wall adapter for 0.37 ... 3.0 kW Accessories (overview) Wall mounting 9.1.1 Wall adapter for 0.37 ... 3.0 kW E84DZMAWE1 The wall adapter provides a good remedy, for instance if there is only little space available. The following things are to be taken into consideration: A suitable motor cable.

  • Page 162: Wall Adapter For 4

    Accessories (overview) Wall mounting Wall adapter for 4 ... 7.5 kW 9.1.2 Wall adapter for 4 ... 7.5 kW E84DZMAWE2 The wall adapter provides a good remedy, for instance if there is only little space available. The following things are to be taken into consideration: A suitable motor cable.

  • Page 163: Frame Unit With Switch

    Accessories (overview) Wall mounting Frame Unit with switch 9.1.4 Frame Unit with switch The Frame Unit with switch is a wiring and switch box for wall mounting and a power class up to 3.0 kW. The Frame Unit with switch is available in the following combinations: Design with cable gland ƒ...

  • Page 164: Plug Connectors

    (daisy−chain). Like this it is possible to use a supply bus for the machine design. If wall mounting is implemented, the plug−in modules with a Q8−plug enable the motor connection as a plug&drive drive, in particular with Lenze system cables. In the table the retrofittable plug−in modules are listed.

  • Page 165: Memory Module

    In order to plug in the module, insert it into the slot and push it with light pressure until end position is reached. Mode Features Memory module Memory module For 8400 BaseLine, 8400 motec E84AYM20S/M Packaging unit: 12 items EDS84DG752 EN 7.0...

  • Page 166: Diagnosis Terminal

    Accessories (overview) Diagnosis terminal Diagnosis terminal The X400 diagnosis terminal is a simple means for parameter setting and diagnostics on site. Clearly structured menus and a plain text menu provide for quick data access. The diagnosis terminal is connected to the X70 diagnostic interface. The diagnosis terminal is based on the X400 keypad, extended by a holder and a connecting cable.

  • Page 167: Switch/Potentiometer Unit

    Switch/potentiometer unit Switch/potentiometer unit By means of the switch/potentiometer unit and the 8400 motec inverter integrated in the inverter, an analog setpoint can be predefined using the integrated potentiometer. Via the rotary switch, the drive can for example be started or stopped, or the direction of rotation can be changed.

  • Page 168: External Brake Resistors − Mounting Variant

    Accessories (overview) External brake resistors − mounting variant External brake resistors − mounting variant E84DZEWxxxx001 E84DZEV012a C00574 E84DGDVB... (C00129) (C00130) (C00131) [kWs] E84DZEW220R001 1 Fault IP65 3714 5514 7514 1124 1524 E84DZEW100R001 1 Fault IP65 2224 3024 E84DZEW47R0001 1 Fault IP65 4024 5524...

  • Page 169: External Brake Resistors

    Accessories (overview) External brake resistors External brake resistors Braking greater moments of inertia or longer operation in generator mode requires the use of an external brake resistor. The brake resistors recommended in the table below are dimensioned to approx. 1.5 times the regenerative power at a cycle time of 15/135 s (brake/pause ratio).

  • Page 170: Appendix

    Total index Appendix 10.1 Total index Disconnecting paths, 156 Zahlen Disposal, 14 8400 motec Set, motec Set, 26 Drive Unit, 25 − settings, 85 Accessories, 161 − Brake resistor, 147 Electrical installation, 159 Ambient conditions EMC, what to do in case of interferences, 77 −...
  • Page 171 Appendix Total index Menu structure, 139 Residual hazards, 18, 154 Risk analysis, 154 Motor cable, 76 − length, 31 Motor power, typical, 37, 39, 41, 43 Safety, safety engineering, 152 Motor protection, 18 Safety engineering, 152 Mounting place, 32 − application as directed, 153 Mounting position, 32 −...
  • Page 172 © 02/2018 Lenze Drives GmbH Service Lenze Service GmbH Postfach 10 13 52, 31763 Hameln Breslauer Straße 3, D−32699 Extertal Breslauer Straße 3, 32699 Extertal GERMANY Germany HR Lemgo B 6478 +49 5154 82−0 008000 2446877 (24 h helpline) Ê...

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