Vermont Castings Intrepid II Installation & Operating Manual
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Vermont Castings Intrepid II Installation & Operating Manual

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See also: Homeowner's Installation and Operating Manual
Installation & Operating Manual
INSTALLER: Leave this manual with party responsible for use and operation.
OWNER: Retain this manual for future reference.
NOTICE: SAVE THESE INSTRUCTIONS
Intrepid
II Wood Burning Stove
®
Model 1990
For use in the
United States and Canada
0966
Intrepid Cover
11/00
The French language version of this manual is available online: www.vermontcastings.com
La version française de ce manuel est disponible en ligne: www.vermontcastings.com
1
Installation and Appliance Setup
DO NOT DISCARD THIS MANUAL
Vermont Castings • Intrepid II Installation & Operating Manual_R48 • 11/17
SAFETY NOTICE
IF THIS APPLIANCE IS NOT PROPERLY INSTALLED,
OPERATED AND MAINTAINED, A HOUSE FIRE MAY
RESULT.
TO REDUCE THE RISK OF FIRE, FOLLOW THE
INSTALLATION INSTRUCTIONS. FAILURE TO
FOLLOW INSTRUCTIONS MAY RESULT IN PROPERTY
DAMAGE, BODILY INJURY OR EVEN DEATH.
CONTACT LOCAL BUILDING OFFICIALS ABOUT
RESTRICTIONS AND INSTALLATION INSPECTION
REQUIREMENTS IN YOUR AREA.
!
Please read this entire manual before
installation and use of this wood-burning
room heater.
Failure to follow these instructions could
result in property damage, bodily injury
or even death.
• Do not store or use gasoline or other flammable vapors
and liquids in the vicinity of this or any other appliance.
• Do not overfire - If any external part starts to glow, you
are overfiring. Close air controls. Overfiring will void
your warranty.
• Comply with all minimum clearances to combustibles
as specified. Failure to comply may cause a house fire.
!
Tested and approved for use with dry, seasoned cordwood
only. Do Not Burn Wet or Green Wood. Burning any other
type of fuel will void your warranty.
WARNING
CAUTION
3-90-2000966

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Questions and answers

Bob Goldman
January 22, 2025

My VC intrepid wood stoves both damper handle and heat control handle are both stuck. Best and easiest way to get in there to inspect

0
2 comments:
Bob Goldman
January 23, 2025

My VC intrepid ll wood stove, both the damper handle and heat control handles are stuck. Best and easiest way to inspect and fix.

0
Mr. Anderson
February 10, 2025

To inspect the stuck damper handle and heat control handle on a Vermont Castings Intrepid II wood stove:

1. Check the Damper Handle: The damper handle is attached to the damper rod with a set screw. Inspect the set screw for tightness and ensure it is properly securing the handle. If it is loose, tighten it as needed.

2. Inspect the Damper Rod and Plate: When the stove damper is closed, the rod should press against the damper plate to create a good seal. If the damper is stuck, check if the rod or plate needs adjustment due to wear over time.

3. Examine the Thermostat Lever: If the heat control handle is not functioning properly, verify that the thermostat coil is correctly positioned and not bent or broken. If the coil appears damaged, contact a Vermont Castings dealer for assistance.

4. Look for Obstructions or Debris: Ensure that dust, soot, or buildup is not preventing movement. Clean the affected areas if necessary.

Following these steps should help diagnose and resolve issues with a stuck damper handle or heat control handle.

This answer is automatically generated

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Summary of Contents for Vermont Castings Intrepid II

  • Page 1 The French language version of this manual is available online: www.vermontcastings.com La version française de ce manuel est disponible en ligne: www.vermontcastings.com DO NOT DISCARD THIS MANUAL Vermont Castings • Intrepid II Installation & Operating Manual_R48 • 11/17 3-90-2000966...
  • Page 2 Dealer anytime you have a question about your stove or its performance. We have built your Vermont Castings Intrepid II with the utmost care. With normal use and proper care, it will provide you with many years of service. This manual contains valuable instructions on the installation and operation of your Vermont Castings stove. You will also find useful information on assembly and maintenance procedures. We urge you to read the manual thoroughly and to keep it as a reference.

  • Page 3: Table Of Contents

    0172 Rear Heat Shield other reproductive harm. Chimney connector heat shields California Health & Safety Code Sec. 25249.6 Heavy-gauge enamel pipe to match the stove’s color Warming shelves: 0098 Classic Black 1380 Bordeaux 1373 Brown Majolica 1376 Biscuit 3258 Outside air kit 0136 Spark screen for open-fireplace use Vermont Castings • Intrepid II Installation & Operating Manual_R48 • 11/17 3-90-2000966...

  • Page 4: Specifications

    BTU content of cord wood (8600) times the efficiency. This wood heater needs periodic inspection and repair for proper operation. It is against federal regulations to operate this wood heater in a manner inconsistent with operating instructions in this manual. Vermont Castings • Intrepid II Installation & Operating Manual_R48 • 11/17 3-90-2000966...

  • Page 5: Dimensions

    (640 mm) 24" (610 mm) Top exit 20-1/2" flue collar (520 mm) height 7-1/8" (180 mm) 21-1/2" 13-3/4" (545 mm) (350mm) Figure 1 - Intrepid II 1990 dimensions. 0966 Intrepid II specifications 11/00 Vermont Castings • Intrepid II Installation & Operating Manual_R48 • 11/17 3-90-2000966...

  • Page 6: Installation

    DANGEROUS SITUATION, INCLUDING A CHIMNEY OR HOUSE FIRE. FOLLOW ALL INSTRUCTIONS EXACTLY, Figure 2 - Standard chimney types. AND DO NOT ALLOW MAKESHIFT COMPROMISES TO ENDANGER PROPERTY AND PERSONAL SAFETY. ST241 chimney types 12/13/99 djt Vermont Castings • Intrepid II Installation & Operating Manual_R48 • 11/17 3-90-2000966...

  • Page 7: Masonry Chimneys

    SAFETY NOTE: ALWAYS WEAR GLOVES AND Temperature (650°C) Standard ULC S-629 for Canada. PROTECTIVE EYE WEAR WHEN DRILLING, CUTTING OR JOINING SECTIONS OF CHIMNEY CONNECTOR. DO NOT CONNECT THIS UNIT TO A CHIMNEY FLUE SERVING ANOTHER APPLIANCE. Vermont Castings • Intrepid II Installation & Operating Manual_R48 • 11/17 3-90-2000966...

  • Page 8: Single Wall Chimney Connector

    For prefabricated chimneys, follow the installation instructions of the chimney maker exactly as you install the chimney. The Without a thimble, a suitable length of chimney connector maker of the chimney will supply the accessories to support can be extended through the breach to the inner face of the the chimney, either from the roof of the house, at the ceiling of flue liner, and cemented securely in place. Additional pieces the room where the stove is installed, or from an exterior wall. of connector are then attached with sheet metal screws. Vermont Castings • Intrepid II Installation & Operating Manual_R48 • 11/17 3-90-2000966...

  • Page 9: Fireplace Chimney Installations

    • Check the clearance between the chimney connector Accessories are available for use as wall pass-throughs. If and the ceiling. If no heat shields are used, the clearance using one of these, make sure it has been tested and listed should be at least 26" (660 mm). To find out how much for use as a wall pass-through. this clearance may be reduced with heat shields • The fireplace damper must be sealed to prevent room air from escaping up the flue. However, it must be possible to re-open the damper to inspect or clean the chimney. Vermont Castings • Intrepid II Installation & Operating Manual_R48 • 11/17 3-90-2000966...
  • Page 10 Material may void the listing or be hazardous to adapt them for any 11/00 other use. Floor DO NOT CONNECT AN INTREPID II TO ANY AIR Protection DISTRIBUTION DUCT OR SYSTEM. Figure 9 - An approved wall pass-through for the United States. Vermont Castings • Intrepid II Installation & Operating Manual_R48 • 11/17 3-90-2000966 ST493a Brick pass thru...

  • Page 11: Floor Protection For Fireplace Installations

    Fireplace installations also have special clearance 11/10/00 16" 18" (457 mm) requirements to the side walls, side decorative trim, and fireplace mantle. Refer to the information on fireplace and mantel trim shields in this section. Figure 11 - Required floor protector dimensions. Vermont Castings • Intrepid II Installation & Operating Manual_R48 • 11/17 3-90-2000966...

  • Page 12: Reducing Clearances

    The least clearance is required when both the stove and its Metal Spacer connector, as well as the wall, have heat shields. Drywall When shields are attached to the stove or chimney connector, they are mounted 1" - 2" (25-51 mm) away from the stove or connector surface on non-combustible spacers. Air flowing Air Flow between the stove (and/or chimney connector) and nearby shields carries away heat. Do not block the air flow by filling this empty space with any insulating material. Figure 13 - Approved wall shield construction. ST248 wall shield construction 12/14/99 djt Vermont Castings • Intrepid II Installation & Operating Manual_R48 • 11/17 3-90-2000966...
  • Page 13 Unprotected side trim (C) that protrudes 2" (50 mm) or less (1220 mm) long, and it must be centered over the stove. from the face of a fireplace must have a minimum clearance Ventilated shields for side trim must extend the full length of 15" (380 mm), measured from the stove’s top side edge. of the trim. With a ventilated trim shield, the clearance may be reduced An unprotected mantel (‘A’, Figure 15) cannot be more than safely to 10" (254 mm). If the trim extends more than 2" (51 mm), wall clearance requirements apply. 9" (230 mm) deep and must have a minimum clearance of 30" (760 mm), measured from the stove’s top plate. With a ventilated shield, this clearance may be reduced safely to 14" (360 mm). Vermont Castings • Intrepid II Installation & Operating Manual_R48 • 11/17 3-90-2000966...

  • Page 14: Alcove Installations

    Combustible facing may overlap metal studs by only 1". It should not extend below the height of the ST503 noncombustible ceiling. Alcove side view ST506 11/10/00 djt Alcove front view 11/00 Vermont Castings • Intrepid II Installation & Operating Manual_R48 • 11/17 3-90-2000966...

  • Page 15: Clearances

    Front Clearance to Combustibles All Installations 48" (1219 mm) * Clearances with double-wall connectors and protected surfaces have not been tested for the Intrepid II. 1. Shielding for a top exit stove must include the stove rear heat shield insert to protect the area behind the flue collar. 2. Chimney connector heat shields, in an installation that goes through a combustible ceiling, must extend to 1" (25 mm) below the ceiling heat shield, which is 22" (559 mm) in diameter. The ceiling heat shield should be 24 gauge or heavier sheet metal, centered on the chimney connector, and mounted on noncombustible spacers. 3. Rear exit—horizontal from flue collar directly back through wall. 4. The ceiling heat shield required when chimney connector shields are used should meet the wall protector. This will require trimming the ceiling shield along the line of intersection with the wall protector. 5. In top exit installations, this clearance requires the use of the rear heat shield with the shield insert installed. Vermont Castings • Intrepid II Installation & Operating Manual_R48 • 11/17 3-90-2000966...
  • Page 16 Unprotected Surfaces Protected Surfaces Stove Installed Stove Installed Stove in Corner Stove in Corner Parallel to Wall Parallel to Wall Top Exit Installations, no heat shields Top Exit Installations, rear heat shield, and chimney connector heat shields or double-wall connector Rear Exit Installations, rear heat shields. ST507 Intrepid Clearance Diagrams 11/00 Vermont Castings • Intrepid II Installation & Operating Manual_R48 • 11/17 3-90-2000966...
  • Page 17 Figure 23 - Corner installation, vertical chimney connector, with rear, stove, connector and wall shields. Wall shields MUST meet ST510 Figure 26 - Corner installation, vertical chimney connector, two Wall shield at corner. Connector heat shield extends 28" (710mm) above flue wall shields. Reduced side clearances. Wall shields MUST meet ST510 collar. A 24" (610mm) diameter ceiling heat shield must surround 11/00 Wall shield at corner. the chimney and be suspended 1" (25mm) from ceiling. 11/00 Vermont Castings • Intrepid II Installation & Operating Manual_R48 • 11/17 3-90-2000966...
  • Page 18 Installations** ST51 Side (A) Rear (B) Corner (C) Side (D) Rear (E) Corner (F) Intrepid flue centerline 34-3/4" (883mm) 15" (381mm) 18-3/4" (476mm) 22-3/4" (578mm) 8" (203mm) 16-3/4" (426mm) Diagrams 11/16/00 ** To locate center of flue collar for corner installation, add 7" (180mm) to the clearance distance form stove corner to wall. Mark off the resulting distance from the corner along both walls. Next, measure the same distance form these two points out from the walls. These last two measurements will meet at a point representing the center of the flue collar. Refer to the diagrams above. ST511a Intrepid flue centerline Diagrams 11/16/00 Vermont Castings • Intrepid II Installation & Operating Manual_R48 • 11/17 3-90-2000966...

  • Page 19: Assembly

    11/00 Flue Collar Screws Use the removable handle to open or close the front doors, or to change the position of the damper. After using it, remove it so it won’t get hot, and store it in the handle holder installed behind the right front leg. (Figure 28) 10-3/4" Figure 29 - Reversing the flue collar. 9-3/4" ST515 reverse flue collar 11/17/00 djt Figure 27 - Attach bottom heat shield. ST512 Attach bottom heat shield 11/00 Vermont Castings • Intrepid II Installation & Operating Manual_R48 • 11/17 3-90-2000966...

  • Page 20: Smoke And Co Detectors

    11/17/00 djt • Inspect your stove, stove pipe and chimney for any damage caused by the fire and correct any damage before using your stove again. Vermont Castings • Intrepid II Installation & Operating Manual_R48 • 11/17 3-90-2000966...

  • Page 21: Operation

    It is against federal 11/17/00 djt regulations to alter this setting or otherwise operate this wood heater in a manner inconsistent with operating instructions in this manual. Vermont Castings • Intrepid II Installation & Operating Manual_R48 • 11/17 3-90-2000966...
  • Page 22 Figure 37 - To open the front doors, turn handle clockwise. ST522 Avoid striking the glass or slamming the doors to reduce the Figure 36 - Top loading is the best way to add fuel during regular use. Front loading is useful for kindling a fire. risk of breaking the glass. Intrepid ST521 Intrepid When you’re not using the door handle, store it in the holder close doors You can open (or even remove) the front doors and place loading behind the right front leg of the stove. the optional Intrepid II spark screen in the front opening for 11/00 11/00 open-fire viewing. Vermont Castings • Intrepid II Installation & Operating Manual_R48 • 11/17 3-90-2000966...
  • Page 23 Symptoms of too much draft include an uncontrollable burn or a glowing-red stove part. A sign of inadequate draft is smoke leaking into the room through the stove or chimney connector joints, low heat, and dirty glass. Figure 38 - Take temperature readings with a thermometer located in the middle of the griddle. Vermont Castings • Intrepid II Installation & Operating Manual_R48 • 11/17 3-90-2000966...
  • Page 24 The cast plates expand and contract with changes in temperature. When you first begin using your Intrepid II, minimize thermal stress by allowing the plates to adjust gradually during three or four initial break-in fires following Steps 1-3 on the next page. Vermont Castings • Intrepid II Installation & Operating Manual_R48 • 11/17 3-90-2000966...

  • Page 25: Building And Maintaining A Wood Fire

    “freshen up” a 12/99 fire. Keep all such liquids well away from the Intrepid II while it is in use. 3. Light the newspaper and close the door. Gradually build up the fire by adding a few 3-5" (76-127 mm) diameter splits.

  • Page 26: Ash Disposal

    Depending on the features of your installation - steel or masonry chimney, inside or outside the house, matched to the stove’s outlet or oversized - your system may warm up quickly, or it may take a while to warm up and operate well. Figure 41 - Add full size logs when the ember bed is 3" (75mm) deep. With an ‘airtight’ stove, one which restricts the amount of air getting into the firebox, the chimney must keep the smoke warm all the way to the outdoors. Some chimneys do this ST264a better than others. Here’s a list of features and their effects. add wood fire 11/00 Vermont Castings • Intrepid II Installation & Operating Manual_R48 • 11/17 3-90-2000966...
  • Page 27 Because letting the smoke cool off and slow down is one quite a while to warm up such a flue, and the results can be of the keys to creosote production, it makes sense to line a disappointing. The best solution to an oversized flue is an chimney to match the stove’s outlet size, for safety reasons insulated steel chimney liner, the same diameter as the stove as well as performance. Canadian law requires a matching or insert’s flue outlet; the liner keeps the smoke at its original liner to serve any stove or insert vented through a fireplace volume, and the result is a stronger draft. An uninsulated liner chimney; in the US, the National Fire Protection Association is a second choice - the liner keeps the smoke restricted to its recommends one if the flue is more than three times bigger original size, but the smoke still must warm up the air around (in square area) than the outlet on the stove or insert. Some the liner. This makes the warm-up process take longer. localities enforce the NFPA guidelines as part of their building codes. Vermont Castings • Intrepid II Installation & Operating Manual_R48 • 11/17 3-90-2000966...
  • Page 28 If you keep track of your burning habits and relate them to their effects on the stove’s operation, you’ll be rewarded with good performance and a safe system. Vermont Castings • Intrepid II Installation & Operating Manual_R48 • 11/17 3-90-2000966...

  • Page 29: Maintenance

    Overtightening can crack the glass immediately or cause it to crack if it is unable to expand when hot. Primary Air Shutter Figure 43 - The primary air shutter must move freely. ST524 Intrepid II primary air shutter Vermont Castings • Intrepid II Installation & Operating Manual_R48 • 11/17 3-90-2000966 11/22/00 djt...

  • Page 30: Care Of The Catalytic Combustion System

    Tighten the 7/16" locking nut when the damper operates The refractory package that houses the catalytic combustor smoothly but firmly. should be inspected annually for a buildup of flay ash, and cleaned if necessary. This may be done during examination of the combustor. The probe thermostat should be inspected annually, or more often if decreased catalytic combustion performance is not due to a defective combustor. Vermont Castings • Intrepid II Installation & Operating Manual_R48 • 11/17 3-90-2000966...
  • Page 31 Call your dealer for information about a replacement. Exhaust Pockets NOTE: Use only replacement catalyst supplied by an authorized Vermont Castings dealer. Clamps Refractory Access Panel Figure 46 - Removing the catalytic element. ST533 remove catalyst 11/00 Vermont Castings • Intrepid II Installation & Operating Manual_R48 • 11/17 3-90-2000966...
  • Page 32 There is a flat, die-cut gasket between each glass panel and its door. "Glass Replacement" for information on replacing the glass panel or its gasket. If you need to change a gasket, first obtain an appropriate replacement from your Vermont Castings, Dealer. Wait until the fire is out and the stove has cooled. Be sure to follow the standard safety procedure for working with dusty materials: Wear safety goggles and a dust mask. The procedure for replacing the gaskets is the same, regardless of the gasket location. Vermont Castings • Intrepid II Installation & Operating Manual_R48 • 11/17 3-90-2000966...

  • Page 33: The Chimney System

    The chimney connector should be cleaned by disconnecting the sections, taking them outside, and removing any deposits with a stiff wire brush. Reinstall the connector sections after cleaning, being sure to secure the individual sections with sheet metal screws. If you cannot inspect or clean the chimney yourself, contact your local Vermont Castings authorized dealer or hire a professional chimney sweep. Vermont Castings • Intrepid II Installation & Operating Manual_R48 • 11/17 3-90-2000966...

  • Page 34: Catalytic Combustor

    Every Vermont Castings product is equipped with either increases the resistance to flow of the combustion gases, a Corning “Long-Life” or a Technical Glass Products ® and, because of the many surfaces, provides more places “Honeycomb” . The products are equivalent. If for any reason ® for creosote and fly ash to deposit. It is important to follow you must ship your catalytic element, remember its fragile the operating instructions in order to minimize these deposits, nature. Place the element in a plastic bag, and package it and to periodically inspect your catalyst for signs of blockage. with a generous amount of shock absorbing material. Vermont Castings • Intrepid II Installation & Operating Manual_R48 • 11/17 3-90-2000966...

  • Page 35: Service Parts List

    0001987T (Majolica Brown w/Transition Doors)(End Manufacturing Date: March 2017) 0001991 (Bordeaux) 0001991T (Bordeaux w/Transition Doors) (End Manufacturing Date: March 2017 ) 0001990T (Classic Black w/Transition Doors) Part number list on following page. 10/17 Vermont Castings • Intrepid II Installation & Operating Manual_R48 • 11/17 3-90-2000966...
  • Page 36 1200896-10 Shim Ring 1201986 Secondary Air Flap 1601490 Refractory Chamber w/Access Panel 1602527 Ceramic Catalyst 30001153 Refractory Access Panel 1602516 Additional service part numbers appear on following page. Vermont Castings • Intrepid II Installation & Operating Manual_R48 • 11/17 3-90-2000966...
  • Page 37 30006716 Majolica Brown 30004830 Tie Rod 1601640 Hex Bolt, Leg, 3/8”-16x1” 1201432 Right Air Manifold 1308654 Left Air Manifold 1308653 Additional service part numbers appear on following page. Vermont Castings • Intrepid II Installation & Operating Manual_R48 • 11/17 3-90-2000966...
  • Page 38 Nut, Jam Pkg of 10 1203290-10 Ash Pan Assembly 5003522 Griddle Gasket 10 Ft 1-00-1203668 Door Gasket 15 Ft 1-00-1203588 Additional service part numbers appear on following page. Vermont Castings • Intrepid II Installation & Operating Manual_R48 • 11/17 3-90-2000966...
  • Page 39 30007275 Bracket, Temperature Probe 30007279 Bottom Heat Shield Assembly 30004020 C-Clip 1204015 Wing Screw 1201621 Glass Clip Screws Pkg of 10 1200998-10 Flue Collar Gasket 15 Ft 1-00-30002422 Vermont Castings • Intrepid II Installation & Operating Manual_R48 • 11/17 3-90-2000966...

  • Page 40: Warranty

    Firebox and heat exchanger, Grate and Stainless Limited Steel Burners, FlexBurn® System (engine, inner 3 years Lifetime cover,access cover and fireback) 90 Days All replacement parts beyond warranty period Vermont Castings • Intrepid II Installation & Operating Manual_R48 • 11/17 3-90-2000966 4021-645J • 08-03-17...
  • Page 41 Consideration must be given to the appliance location and configuration, environmental conditions, insulation and air tightness of the structure. Vermont Castings • Intrepid II Installation & Operating Manual_R48 • 11/17 3-90-2000966...
  • Page 42 EXCEPT TO THE EXTENT PROVIDED BY LAW, HHT MAKES NO EXPRESS WARRANTIES OTHER THAN THE WARRANTY SPECIFIED HEREIN. THE DURATION OF ANY IMPLIED WARRANTY IS LIMITED TO DURATION OF THE EXPRESSED WARRANTY SPECIFIED ABOVE. 352 Mountain House Road • Halifax, Pa 17032 www.vermontcastings.com Vermont Castings • Intrepid II Installation & Operating Manual_R48 • 11/17 3-90-2000966 4021-645J • 08-03-17...

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