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2281
- NOTICE -
This playset product is not intended for public use. It is intended for
residential application and is not warranted for public or commercial use.
STOP!
STOP!
Call Us First!
DO NOT RETURN TO STORE.
For immediate help with assembly or product information
call our toll-free number:
1-866-890-2211
April through October M - F 8:00 AM to 6:00 PM EST
Saturday 8:30 AM to 4:30 PM EST
November through March M - F 8:00 AM to 5:00 PM EST
or email:
customerservice@backyard-play.com
Our staff is ready to provide assistance.
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Summary of Contents for Backyard 6219
- Page 1 April through October M - F 8:00 AM to 6:00 PM EST Saturday 8:30 AM to 4:30 PM EST November through March M - F 8:00 AM to 5:00 PM EST or email: customerservice@backyard-play.com Our staff is ready to provide assistance.
- Page 3 2281 6/01/2012 Model Customer Service Backyard Play Systems 6219, 6295, 1-866-890-2211 1000 Ternes Drive Playset 6296, 4158 Monroe, MI 48162 Recommended for Ages 3 to 11 - BEFORE YOU BEGIN - - BEFORE YOU BEGIN - Tools Required Adult Assistance required First...
- Page 4 ASSEMBLY SAFETY and HELPFUL HINTS STOP!!! Check all parts and hardware before beginning. If any parts are missing or damaged please circle and call the phone number listed. DO NOT CONTACT THE STORE OR RETURN YOUR PLAYSET ! KEEP THIS INSTALLATION MANUAL FOR FUTURE CARE AND MAINTENANCE REFERENCE.
- Page 5 SAFETY WARNINGS Please read carefully. Observing the following statements and warnings reduces the likelihood of serious or fatal injury. This playset has been designed for use by a maximum of eight occupants at one time having a combined weight of 1,200 pounds. (This weight does not include occupants in the sandbox area.) This playset is recommended for children (3) through (11) years of age.
- Page 6 MAINTENANCE Periodic maintenance is required to ensure safe enjoyment of your playset and optional accessories. Observing the following procedures reduces the likelihood of serious or fatal injury. Activity on your playset and optional accessories may loosen fasteners. Check all lock nuts, hex and lag bolts, quick clips, spring clips, acorn nuts, wood screws, and swing hangers for tightness and tighten as required.
- Page 7 PLAYGROUND SURFACING MATERIALS SECTION 4 OF THE CONSUMER PRODUCT SAFETY COMMISSION’S OUTDOOR HOME PLAYGROUND SAFETY HANDBOOK Select Protective Surfacing and around your play equipment. The protective surfacing should be applied to a depth that is suitable for the equipment height in accordance with NOTE: Do not install home playground equipment over concrete, asphalt, or any other hard surface.
- Page 8 PLAYSET ORIENTATION *Hint* Throughout this manual references made to the Left Side, the Right Side, the Front Side and the Back Side of the playset serve as a consistent reminder to help with assembly. BACK SIDE RIGHT SIDE LEFT SIDE FRONT SIDE...
- Page 9 IMPORTANT! Use these Assembly Procedure Hints throughout the installation process. 1. All Lag Bolts must have pre-drilled holes. Use a 1/4" drill bit for all 3/8" Lag Bolts. Use a 3/16" drill bit for all 5/16" Lag Bolts. Pre-drilling pilot holes will help prevent Screws and Lag Bolts from breaking and wood from splitting during assembly.
- Page 10 W O O D P A R T S L I S T 5/4 x 4 x 45-1/8" 5/4 x 4 x 45-1/8" 5/8 x 3-1/4 x 10" WOOD SIZE CONVERSION CHART Nominal Board Size Actual Size 1" x 4" ..........3/4" x 3-3/8" ..........
- Page 11 Angle Bracket Plate Swing Beam 90 Plate Swing Beam Angled Plate Left Swing Beam Angled Plate Right 2448 2447 2485 2449 Swing Beam Flat Plate Slide Swing Hanger Quick Clip 2411 2412 2194 2099 Swing Climbing Rope Climbing Rocks 2438 2451 Plaque Safety Handle...
- Page 12 3/8” LOCK NUT 5/16” T - NUT 3/8” T - NUT 3/8” TRUSS HEAD SCREW 3/8” LOCK WASHER 3/8” FLAT WASHER 3/4” 3/8” 3/8” 2-1/2” 1/4” x 1” FENDER WASHER 3/16” x 1” FENDER WASHER PAN HEAD SCREW 1” 1” 2-1/2”...
- Page 13 3/8” HEX HEAD BOLTS 1-3/4” 2” 2-1/2” 2-1/4” 3-3/4” 3/8” 3/8” 3/8” 3/8” 6” 1-1/4” #2 SQUARE DRIVE BIT 1-1/2” 3/8” 3/8” 3/8” 3/8” LAG BOLT 3/8” 3/8” LAG BOLT WOODSCREWS 3/8” LAG BOLT x125 x62 1-5/8” 4” 2” 2-1/2” 3”...
- Page 14 A C T U A L S I Z E S H O W N 3-3/4" 4-1/2" 6-1/2" 9" 3-1/2" 3/8" 3/8" 3/8" 3/8" BUTTON HD. SCREW BUTTON HD. SCREW 3/8" TORQUE WASHER 1-1/2" 1-1/4" 3/8" 3/8" 5/16" 5/16" 3/8” 3/8”...
- Page 15 SAFETY AREA BASE KIT BA CK SIDE 24'-6" 6' SAFETY AREA LADDER R OCK W ALL SWING 24'-2" 12'-2" 10'-8" HEIGHT SLIDE 12'-6" 6' SAFETY AREA FR ONT SIDE SAFETY AREA WITH MONKEY BARS OPTION BACK SIDE 33'-6" 6' SAFETY AREA LADDER ROCK WALL...
- Page 16 BEGIN PLAYSET ASSEMBLY FORT CORNER POSTS 3" Wood Screw 3-3/4" Hex Bolt Lock Washer Flat Washer Note 1 hole location. Flush 5/4 x 4 x 45-1/8" 2526-ST T-Nut Flush Hole for Climbing Rope 47" 4" 2501-ST Flush 90° 5/4 x 4 x 45-1/8" Note 2 hole locations.
- Page 17 BASE FORT FLIP ASSEMBLY OVER TO INSTALL BOTTOM BRACE 3-3/4" Hex Bolt Lock Washer Flat Washer 3" Wood Screws 5/4 x 6 x 45-1/8" 90° 2507-ST Flush Align braces with pre-drilled holes. Ensure all bracing is square before Flush installing wood screws. FORT CORNER POSTS Ensure all bracing is...
- Page 18 FORT CORNER POSTS 3" Wood Screw 3-3/4" Hex Bolt Note 1 hole location. Lock Washer Flush Flat Washer 5/4 x 4 x 45-1/8" 2526-ST T-Nut Flush 47" 2501-ST 5/4 x 4 x 45-1/8" Flush 90° Note 2 hole 2503-W location. 3 x 3 x 95"...
- Page 19 FORT FLOOR FRAME Align braces with pre-drilled holes. 3-3/4" Hex Bolt Lock Washer Flat Washer T-Nut FORT FLOOR FRAME 3" Wood Screws Ensure 47" measurement from 47" 47" Reinforce bracing with 3" wood screws at all pre-drilled holes.
- Page 20 FORT DECK CLEAT 5/4 x 4 x 45-1/8" 2516-ST Flush 2-1/2" Wood Screws Flush FORT DECK PLANKS 5/4 x 6 x 45" 2509-ST 2-1/2" Wood Screws evenly spaced 1-5/8" Wood Screws Flush...
- Page 21 FORT DECK PLANKS 5/4 x 4 x 39" 2510-ST 2-1/2" Wood Screws 1-5/8" Wood Screws FORT DECK SUPPORT Mark eight (8) HOLES. 1020-ST Flush with outside. Flush Flush Flush Flush 1020-ST 2 x 4 x 18"...
- Page 22 FORT DECK SUPPORT We suggest pre-drilling through deck support using a 1/4" drill bit DO NOT DRILL THROUGH POSTS Mark and drill 1/4" x 2" DEEP pre-drill before installing lag bolts. Make sure to keep drill holes square. FORT DECK SUPPORT Flat Washer T-Nut Lock Washer...
- Page 23 FORT DECK SUPPORT 4" Lag Bolt Lock Washer Flat Washer FORT DECK RAILS Mark and drill 1/4" x 2" DEEP pre-drill before installing lag bolts. 3" Lag Bolt Lock Washer 5/4 x 4 x 45-1/8" Flat Washer 2501-ST Flush at all corners. bottom of deck.
- Page 24 FORT SWING BEAM SUPPORT T-Nut Small Holes UP SET ON RAIL 2505-ST 4 x 4 x 45-1/8" Flat Washer Lock Washer 6" Hex Bolt FORT TENT FRAMING 3-3/4" Hex Bolt 5/4 x 4 x 71-3/4" Lock Washer 2500-ST Flat Washer T-Nut...
- Page 25 FORT TENT FRAMING 1/8" Pre-drill pilot holes 2" DEEP. Install one 3" wood screw to secure 2504-ST’s. Flush at Peak 3" Wood Screw 2" Hex Bolt 5/4 x 4 x 56" Lock Washer 2504-ST Flat Washer T-Nut STEP LADDER ASSEMBLE 2-1/2"...
- Page 26 ROCK WALL ASSEMBLE Place and align planks parallel on a level surface. We recommend a soft surface to protect planks. *Hint: Number the order of each plank for correct re-orientation, top to bottom. Mark parts on back side or use masking tape. Arrange the Rocks in an attractive and practical fashion.
- Page 27 ROCK WALL ASSEMBLE Turn all planks over to original position. Align two Rails parallel and maintain dimension shown. Position Plank 2 as shown and attach to Rails. - Do not attach any other planks at this time. 2520-ST 2 x 4 x 51" 23-3/4"...
- Page 28 ROCK WALL INSTALL Secure remaining Planks (3 through 8). Ensure all Plank ends are flush, making sure screws install into rails. - Do Not attach top Plank 1 at this time. 23-3/4" All flush 2-1/2" Wood Screws 23-3/4" ROCK WALL ASSEMBLE 2451 1/4"...
- Page 29 ROCK WALL ASSEMBLE 5/16" T-Nut 5/16 x 1-1/2" Button Head Screw L-Bracket 5/16" Lock Washer 5/16"Flat Washer 2412 ROCK WALL INSTALL Flush Align ladder with inside of post and top of cross brace and mark holes.
- Page 30 ROCK WALL INSTALL BACK SIDE Rock Wall Pre-drill two 1/4" pilot holes at marked locations. Re-drill holes from opposite side using 3/8" bit. ROCK WALL INSTALL 5/16" T-Nut BACK SIDE ROCK WALL...
- Page 31 INSTALL ROCK WALL 5/4 x 4 x 17" Flush 2222-ST Flush 2-1/2" Wood screws ROCK WALL INSTALL 5/16" Flat Washer Secure middle brace with (2) 5/16" Lock Washer 2-1/2" Wood Screws from behind. 5/16 x 1-1/4" Button Head Screw BEGIN HERE 2-1/4"...
- Page 32 INSTALL ANGLE BRACE & ROCK WALL 2-1/2" Wood Screws Pre drill 3/16" pilot holes, 5/4 x 6 x 23-3/4" 2" DEEP for lag bolt. 2519-ST Flat Washer Lock Washer 4" Lag Bolt 2 x 4 x 47-3/4" 2515-ST T-Nut 2-1/4" Hex Bolt Lock Washer Flat Washer Align pre-drilled holes.
- Page 33 SWING BEAM SWING HANGERS - INSTALL Swing Beam Swing Hanger Bolt Swing Hanger IMPORTANT! Final position of each Spring Clip is 2194 perpendicular to swing beam. Swing Hanger Insert Swing Hanger and hand-tighten until hanger Spring Clip meets swing beam. Use a screwdriver to keep swing hanger in position while tightening lock nut.
- Page 34 UPRIGHT INSTALL 1-3/4" Hex Bolt Lock Washer Flat Washer T-Nut 2505-ST 5/4 x 4 x 47" 2539-ST Center 2539-ST. Mark and Pre drill 7/16" through holes for hex bolt. A - FRAME ASSEMBLE T-Nut 2525-W 3 x 3 x 95" Rotate 2525-W 180 after installing T-Nuts.
- Page 35 A - FRAME ASSEMBLE 3-3/4" Hex Bolt Lock Washer Flat Washer Pre-installed T-Nuts 2506-ST are underneath. 5/4 x 6 x 70-3/4" SWING SWING BEAM 3-1/2" Carriage Bolt 2411 Flat Washer Lock Nut...
- Page 36 A - FRAME INSTALL 2499 3-3/4" Carriage Bolt Lock Nut Flat Washer 2525-W SWING BEAM INSTALL 4 x 6 x 95" DO NOT FULLY TIGHTEN 2502-ST CARRIAGE BOLTS AT THIS TIME. Flat Washer Lock Nut 2448 4-1/2" Carriage Bolt NOTE: You may need to tap bolts with hammer to get though holes.
- Page 37 SWING BEAM INSTALL Position swing beam assembly resting upon A-frame. SWING A - FRAME Align holes and insert carriage bolt. Repeat where arrows are shown. NOTE: You may need to tap bolts with hammer to get though holes. Clean all debris from bolt threads before installing lock nuts.
- Page 38 SWING BEAM ASSEMBLY INSTALL 6-1/2" Carriage Bolt Torque Washer You may need to tap with Flat Washer hammer to get though holes. Lock Nut SWING SWING BEAM Position swing beam assembly resting upon plate and align with holes. 9" Carriage Bolt 6-1/2"...
- Page 39 SWING SWING BEAM 1. Pre-drill using 3/16" bit. 2. Re-drill from opposite side using 7/16" bit. SWING SWING BEAM Flat Washer T-Nut Lock Washer 1-1/4" Hex Bolt...
- Page 40 SWING LEVEL Level swing beam and tighten all swing beam fasteners Mark and drill 1/4" x 2" DEEP pre-drill before installing lag bolts. Tighten all fasteners 3" Lag Bolt Lock Washer Flat Washer SWING A - FRAME 2-1/2" Pan Head Screw 1/4 x 1"...
- Page 41 RIGHT SIDE BALUSTERS FORT 3-1/4" 3-1/4" " from 3-1/4" 3-1/4" 3-1/4" upright 2359-ST and deck. 3-1/4" 1-1/4" Wood screws 2523-ST 5/8 x 3-1/4 x 29-3/4" LEFT SIDE RIGHT SIDE 1” space STOP IF YOU HAVE MONKEY BAR OPTION DO NOT INSTALL LEFT SIDE BALUSTERS YET.
- Page 42 LEFT SIDE BALUSTERS FORT CENTER 3-1/4" 3-1/4" 3-1/4" 3-1/4" 3-1/4" 3-1/4" 1-1/4" Wood screws 2523-ST 5/8 x 3-1/4 x 29-3/4" LEFT SIDE Flush LEFT SIDE FRONT SIDE BALUSTERS FORT 3-1/4" Align spacer with inside of 1-1/4" Wood screws 2537-ST 2537-ST 5/8 x 3-1/4 x 33"...
- Page 43 ROOF/CANOPY INSTALL 2 x 4 x 47-1/8" 2517-ST FLUSH 3" Wood Screws FLUSH 2518-ST 5/4 x 4 x 47-1/8" 1/8" Pre-drill x 1" DEEP for screws to avoid splitting. ROOF/CANOPY INSTALL FLUSH LEVEL FLUSH FLUSH FLUSH 2512-ST 5/8 x 3-1/4 x 35-3/4" 1-5/8"...
- Page 44 ROOF/CANOPY INSTALL Center 2513-ST on 2512-ST with mark and secure using two 1-5/8" screws. 5/8 x 3-1/4 x 10" Pre-drill 1/8" for screws to 2513-ST avoid splitting. 1-5/8" Wood Screws FLUSH FLUSH FLUSH DO NOT OVER-TIGHTEN SCREWS. KEEP SCREW HEAD FLUSH WITH TOP OF BOARD. ROOF/CANOPY INSTALL 2512-ST using two 1-5/8"...
- Page 45 TENT TARP INSTALL 2443 Fold tarp under Tent End Rail. End Rail Install screws through hem for strength. 3/4" Pan Head Screw (x10) 3/16" x 1" Fender Washer (x10) INSTALL SCREWS WITH #3 PHILLIPS BIT Pre-Drill 1/8" into end grain. 3/4"...
- Page 46 SWINGS INSTALL Attach a Quick-Clip at the end of each swing and trapeze chain. Then, using the Quick-Clips, attach the swings and trapeze to the Spring Clips on the swing beam, as shown below. Tighten all Quick Clips using hand tools. Quick Clip Attach Playset Plaque using One 1"...
- Page 47 STEERING WHEEL INSTALL Install on 2008-A on a support inside fort. Flat Washer 1-1/2" Lag Bolt DO NOT OVER-TIGHTEN LAG BOLTS Steering Wheel Cap 2008-A TELESCOPE INSTALL 1-1/4" Screws Telescope 2073 Telescope Bracket Any Top Rail...
- Page 48 INSTALL STAKES 1 x 1-3/8 x 17" 1015 3" Wood Screws Make sure all base pieces and uprights 3" Wood Screws It may be necessary to loosen the soil beneath Playset to make everything level. 1015 1 x 1-3/8 x 17" SLIDE SURFACING MATERIAL 2"...
- Page 49 SLIDE INSTALL Locate Slide in the opening between Balusters on the FRONT SIDE of the Tower. 2-1/2" Pan Head Wood Screw x2 Pre-drill 1/8" pilot holes through Slide at dimples, 1/4 x 1" Fender Washer x2 through deck planks, and into lower slide support. Ensure screws are installed through deck planks.
- Page 50 SANDBOX SEATS INSTALL 5/4 x 6 x 22-1/2" 1120-ST 2-1/2" Wood Screws Flush Flush SAFETY HANDLES INSTALL 1-1/2" Lag Bolt Flat Washer 2405 DO NOT OVER-TIGHTEN LAG BOLTS...
- Page 51 CLIMBING ROPE INSTALL OPTIONAL: Tie several single knots in locations to allow logical hand-grab points. Step 1 Feed top of Climbing Rope through front of Upper Rail ( 2526-ST ) and tie a double knot on the back side ( Fig.
- Page 52 STOP YOU HAVE FINISHED YOUR BASE PLAYSET. IF YOU HAVE MONKEY BARS PROCEED TO NEXT PAGE. REFER TO MONKEY BARS INSTRUCTIONS FOR PARTS.
- Page 53 INSTALL TOP LADDER SUPPORTS 2 x 4 x 32" 2745-ST NOTE: Part 2745-ST (32") is from Monkey Bar Kit. INSTALL TOP LADDER SUPPORTS 2 x 4 x 32" 2745-ST T-Nut 5" Hex Bolt Flat Washer Flat Washer T-Nut 5" Hex Bolt T-Nut 3-1/2"...
- Page 54 MONKEY BAR INSTALL POSITION * USE CARE WHEN INSTALLING MONKEY BAR ASSEMBLY LEFT SIDE * TWO PEOPLE AND A STEP LADDER ARE RECOMMENDED FOR THIS STEP MONKEY BAR INSTALL - STEP 1 Center Monkey Bar Assembly *Hint – Clamp Monkey Bar Assembly between corner posts.
- Page 55 MONKEY BAR INSTALL - STEP 2 SEE PAGE 7 Drill-Through 3/16" bit at marked locations. Re-Drill through using 7/16" bit from outside of frame at each support hole location. SEE PAGE 7 LEFT SIDE MONKEY BAR INSTALL - STEP 3 T-Nut Flat Washer Lock Washer...
- Page 56 BALUSTERS - LEFT SIDE INSTALL CENTER 3-1/4” 3-1/4” 3-1/4” 3-1/4” 3-1/4” 3-1/4” 1-1/4" Wood screws 2523-ST 5/8 x 3-1/4 x 29-3/4" Flush LEFT SIDE MONKEY BAR STAKES Pound in stakes so they are 1 x 1-3/8 x 17" 1015 3" Wood Screws...
- Page 57 Systems. Labor warranty does NOT apply to Do-It-Yourself playset kits or kits installed by a third party. Backyard Play Systems will repair, replace or pay for the affected part at our discretion. In no event shall Backyard Play Systems pay the cost of labor or installation or any other costs related thereto.
- Page 58 Backyard Play Systems does not assume, or authorize any person to assume for us, any other liability in connection with the sale of our products.