Summary of Contents for Backyard LIGHTNING RIDGE 2200159
Page 1
MANUFACTURED BY: Backyard Discovery 3305 Airport Drive, Pittsburg, KS 66762 800-856-4445 Basepoint Business Centre: Rivermead Drive,Westlea, Swindon SN5 7EX Phone: 0800-118-2476 J.P. Coenstraat 7, The Bridge, The Hague, 2595 WP, Netherlands Phone: 0800-567-8990 LIGHTNING RIDGE Swing Set Model # 2200159...
Page 2
Owner's Manual - Basic Setup Dimensions & Assembly Notes Place the set on level ground, not less than 6'-7" [2 m] from any structure or obstruction such as a fence, garage, house, overhanging branches, laundry lines, or electrical wires. • While assembling unit, take time before and after each phase to make sure fort is level.
Page 10
Owner's Manual - Parts Identification Accessory Components (Not to Scale) SLIDE BED 10' A6P00385 (x1) DARK GREEN SLIDE RAIL 10' SLIDE RAIL 10' A6P00483 A6P00485 BOTTOM LEFT TOP LEFT (x1) (x1) GREEN GREEN SLIDE RAIL 10' SLIDE RAIL 10' A6P00486 TOP RIGHT A6P00484 (x1)
Page 11
Owner's Manual - Parts Identification Accessory Components (Not to Scale) A4M01169 A-FRAME (x1) BRACKET SWING BEAM SWING BEAM A100326 A100325 EXTENSION EXTENSION (x1) (x1) BRACKET-LEFT BRACKET-RIGHT L BRACKET A4M01046 (x2) 2.5x38x55x55 L BRACKET A100140 (x2) 66x66x127 A4M01595 ANGLE BRACE (x2) A100134 HAND GRIP (x2)
PRE-ASSEMBLY STEP 1 - SORTING PARTS It is critical for ease of assembly that you take the time to sort and organize the wood and hardware. WOOD PARTS: • Organize wood parts by the three-digit, alpha-numeric number stamped on each board (ex. P01). •...
Page 13
PRE-ASSEMBLY STEP 2 - TOOLS REQUIRED Drill Attachments: Phillips Head Open End Wrenches 1/2" & 9/16" 1/8", 3/16", 3/8" & 7/16" Drill Bits 3/8" Drive Ratchet, 1/2" & 9/16" STD Sockets 1/2" & 9/16" Deep Sockets Phillips Screw Driver Cordless Drill or Electric Drill Rubber Mallet - Optional Claw Hammer...
Page 14
PRE-ASSEMBLY STEP 3 - CHOOSE YOUR ASSEMBLY METHOD There are several types of assembly instructions available to you. 1. Printed Assembly Manual included with your set 2. BILT APP - 3D interactive instructions 3. Combination of the Printed Manual and BILT APP (Note: Step numbers can differ between the two methods)
STEP 2 - SWING BEAM ASSEMBLY QTY PART NUMBER DESCRIPTION H100073 T-NUT 3/8 H100102 WASHER FLAT 11x25 H100107 WASHER LOCK INT 10x18 H100654 BOLT HEX 3/8x5-1/2 SWING HANGER A4M00505-3 (x4) QUICK LINK TIP: INSTALL T-NUTS IN WOOD FIRST. (x8) T-NUT - 3/8" (x8) WASHER - 11x25"...
Page 25
STEP 3 - SWING BEAM ASSEMBLY QTY PART NUMBER DESCRIPTION H100124 SCREW PFH 8x1/2 BYD ID TAG A100164 (LARGE) AGES (x1) 3-10 (x1) BYD ID TAG (LARGE) AGES 3-10 (x4) SCREW PFH 8x1/2...
STEP 24 - FORT ASSEMBLY QTY PART NUMBER DESCRIPTION H100087 SCREW PFH 8x1-1/4" PICKET - W4L16146 (x6) 5/8"x3 3/8"x25 7/8" (16x86x657) SIDE VIEW 1/4 in [6 mm] USE PICKET PAL FOR 2 3/4 in PICKET SPACING [69 mm] EVENLY SPACED (x24) SCREW - 1-1/4"...
Page 53
STEP 25 - FORT ASSEMBLY QTY PART NUMBER DESCRIPTION H100087 SCREW PFH 8x1-1/4" PICKET - W4L16146 5/8"x3 3/8"x25 7/8" (16x86x657) (x6) SIDE VIEW 1/4 in [6 mm] USE PICKET PAL FOR 2 3/4 in PICKET SPACING [69 mm] EVENLY SPACED (x24) SCREW - 1-1/4"...
Page 54
STEP 26 - FORT ASSEMBLY QTY PART NUMBER DESCRIPTION H100087 SCREW PFH 8x1-1/4" PICKET - W4L16146 5/8"x3 3/8"x25 7/8" (16x86x657) (x4) SIDE VIEW 1/4 in [6 mm] (x16) SCREW - 1-1/4" USE PICKET PAL FOR 2 in PICKET SPACING [52 mm] EVENLY SPACED (x4)
Page 55
STEP 27 - FORT ASSEMBLY QTY PART NUMBER DESCRIPTION H100072 T-NUT 1/4 H100138 WASHER LOCK EXT 6x15 H100142 BOLT WH 1/4x1-1/4 H100145 LAG SCREW WH 1/4x1-1/2 HAND GRIP A100028 (x4) GREEN PLASTIC TIP: INSTALL T-NUTS IN WOOD FIRST. (x4) BOLT WH - 1-1/4" (x4) (x4) (x4)
Page 56
STEP 28 - FORT ASSEMBLY QTY PART NUMBER DESCRIPTION H100011 BOLT WH 5/16x1 3/4 H100030 WASHER LOCK EXT 8x19 H100074 T-NUT 5/16 ROOF RAIL - W4L16147 1"x3 3/8"x39 7/8" (24x86x1014) (x2) TIP: INSTALL T-NUTS IN WOOD FIRST (x2) BOLT - 1 3/4" (x2) (x2) WASHER - 8x19...
Page 57
STEP 29 - FORT ASSEMBLY QTY PART NUMBER DESCRIPTION H100011 BOLT WH 5/16x1 3/4 H100030 WASHER LOCK EXT 8x19 H100074 T-NUT 5/16 GABLE BOARD - W4L16148 1"x3 3/8"x44 1/4" (24x86x1125) (x1) TIP: INSTALL T-NUTS IN WOOD FIRST (x2) BOLT - 1 3/4" (x2) WASHER - 8x19 (x1)
Page 58
STEP 30 - FORT ASSEMBLY QTY PART NUMBER DESCRIPTION H100086 SCREW PFH 8x1-1/2" H100380 SCREW PFH 8x1 1/8 BLK TRIANGLE SUNBURST - W4L16149 5/8"x5 1/4"x18 1/4" (16x134x464) (x1) FRONT PORCH GABLE TRIM - W4L16150 FRONT PORCH GABLE TRIM - W4L16151 5/8"x2 3/8"x10 7/8"...
Page 59
STEP 31 - FORT ASSEMBLY QTY PART NUMBER DESCRIPTION H100011 BOLT WH 5/16x1 3/4 H100030 WASHER LOCK EXT 8x19 H100074 T-NUT 5/16 ROOF RAIL - W4L16147 1"x3 3/8"x39 7/8" (24x86x1014) (x2) TIP: INSTALL T-NUTS IN WOOD FIRST (x2) BOLT - 1 3/4" (x2) WASHER - 8x19 (x2)
Page 60
STEP 32 - FORT ASSEMBLY QTY PART NUMBER DESCRIPTION H100011 BOLT WH 5/16x1 3/4 H100030 WASHER LOCK EXT 8x19 H100074 T-NUT 5/16 GABLE BOARD - W4L16148 1"x3 3/8"x44 1/4" (24x86x1125) (x1) TIP: INSTALL T-NUTS IN WOOD FIRST (x2) BOLT - 1 3/4" (x2) WASHER - 8x19 (x2)
Page 61
STEP 33 - FORT ASSEMBLY QTY PART NUMBER DESCRIPTION H100086 SCREW PFH 8x1-1/2" H100380 SCREW PFH 8x1 1/8 BLK TRIANGLE SUNBURST - W4L16149 5/8"x5 1/4"x18 1/4" (16x134x464) (x1) FRONT PORCH GABLE TRIM - W4L16150 FRONT PORCH GABLE TRIM - W4L16151 5/8"x2 3/8"x10 7/8"...
Page 62
STEP 34 - FORT ASSEMBLY QTY PART NUMBER DESCRIPTION H100111 SCREW PFH 8x2 ROOF PANEL - W2A03407 1 5/8"x10 3/8"x53 3/4" (42x264x1364) (x1) SIDE VIEW CORRECT PANEL ASSEMBLY (x4) SCREW - 2" (x1)
Page 63
STEP 35 - FORT ASSEMBLY QTY PART NUMBER DESCRIPTION H100111 SCREW PFH 8x2 ROOF PANEL - W2A03408 1 5/8"x15 5/8"x59" (42x396x1364) (x2) SIDE VIEW CORRECT PANEL ASSEMBLY (x8) SCREW - 2" (x2)
Page 64
STEP 36 - FORT ASSEMBLY QTY PART NUMBER DESCRIPTION H100111 SCREW PFH 8x2 ROOF PANEL - W2A03407 1 5/8"x10 3/8"x53 3/4" (42x264x1364) (x1) SIDE VIEW CORRECT PANEL ASSEMBLY (x1) (x4) SCREW - 2"...
Page 65
STEP 37 - FORT ASSEMBLY QTY PART NUMBER DESCRIPTION H100111 SCREW PFH 8x2 ROOF PANEL - W2A03408 1 5/8"x15 5/8"x59" (42x396x1364) (x2) SIDE VIEW CORRECT PANEL ASSEMBLY (x8) SCREW - 2" (x2)
Page 66
STEP 38 - FORT ASSEMBLY QTY PART NUMBER DESCRIPTION H100380 SCREW PFH 8x1 1/8 BLK ROOF CLEAT - W4L16172 5/8"x2 3/8"x37 3/8" (16x60x948) (x2) FRONT VIEW BOTTOM VIEW FLUSH (N03) WITH END OF ROOF PANEL 22 1/4 in [565 mm] CORRECT BOARD ASSEMBLY (x2) (x16)
Page 67
STEP 39 - FORT ASSEMBLY QTY PART NUMBER DESCRIPTION H100041 BOLT HEX 5/16x1-1/2 H100074 T-NUT 5/16 H100095 WASHER SPLIT 5/16 H100105 WASHER FLAT 8x27 SWING BEAM ASSEMBLY TIP: INSTALL T-NUTS IN WOOD FIRST (x4) T-NUT - 5/16" (x4) BOLT - 1 1/2" (x4) WASHER - 5/16"...
Page 68
STEP 40 - FORT ASSEMBLY A100069 QUICK LINK SWING SEAT A6P00054 (x4) (x2) GREEN 22" ROPE-CHAIN A100183 (x4) GREEN 57" NOTE: WHEN HANGING YOUR SWINGS, IT IS REQUIRED TO ONLY TRIM AROUND THE SPECIFIC CHAIN LOOP THAT ALLOWS THE BOTTOM OF THE SWING SEAT, (WHEN SITTING ON IT) TO BE NO LOWER THAN (35CM) 13 7/8 INCHES FROM THE GROUND.
STEP 1 - SLIDE ASSEMBLY QTY PART NUMBER DESCRIPTION H100074 T-NUT 5/16 H100115 BOLT WH 5/16x1/2 SLIDE BED SUPPORT - W100935 5/8"x3 3/8"x19 7/8" (16x86x505) (x1) A6P00385 SLIDE BED 10' DARK GREEN (x1) NOTE: TAKE NOTE OF SLIDE BED SURFACE FINISH, THE DULL SIDE WILL BE TOWARDS THE GROUND. PLACE SLIDE BRACE CENTERED ON THE BOTTOM (DULL SIDE) AND 1/2"...
Page 70
STEP 2 - SLIDE ASSEMBLY QTY PART NUMBER DESCRIPTION H100006 NUT BARREL WH 5/16x1 1/2 H100115 BOLT WH 5/16x1/2 H100121 SCREW 8x3/4 A6P00484 A6P00486 SLIDE RAIL 10' BOTTOM RIGHT GREEN SLIDE RAIL 10' TOP RIGHT GREEN (x1) 53" SLIDE (x1) A4M01117 (x1) BRACE (RIGHT)
Page 71
STEP 3 - SLIDE ASSEMBLY QTY PART NUMBER DESCRIPTION H100009 BOLT WH 5/16x1 1/4 A6P00487 SLIDE TUBE SUPPORT (x4) NOTE: INSERT THE (4) SLIDE SUPPORT TUBES INTO THEIR RESPECTIVE PILOT LOCATIONS (FIGURE 1). PLACE (1) SLIDE RAIL ASSEMBLY ON A FLAT SURFACE AND BEGIN INSERTING SLIDE BED AT THE BOTTOM OF THE SLIDE RAIL (FIGURE 2).
Page 72
STEP 4 - SLIDE ASSEMBLY NOTE: PLACE SECOND SLIDE RAIL ASSEMBLY OVER THE TOP OF THE SLIDE BED AND SLIDE SUPPORT TUBES. INSERT THE SLIDE BED AND SLIDE SUPPORT TUBES INTO THE SLIDE CAVITY. MAKE SURE SLIDE BED IS INSERTED WITHIN 1/8"...
Page 73
STEP 5 - SLIDE ASSEMBLY QTY PART NUMBER DESCRIPTION H100009 BOLT WH 5/16x1 1/4 NOTE: USE 1 1/4" BOLTS TO FASTEN EACH SIDE OF THE SLIDE SUPPORT TUBES. TIP: HAVING A HELPER HOLD THE SLIDE ASSEMBLY TOGETHER WHILE YOU FASTEN WILL MAKE IT EASIER TO ASSEMBLE.
Page 74
STEP 6 - SLIDE ASSEMBLY QTY PART NUMBER DESCRIPTION H100090 SCREW PFH 8x2 1/2 NOTE: USING AN 1/8" DRILL BIT, DRILL PILOT HOLES IN EACH INDENTATION ALONG EACH SIDE RAIL. THERE SHOULD BE 15 INDENTATIONS ON EACH RAIL. BE SURE TO DRILL THROUGH THE SLIDE RAIL AND THE SLIDE BED. THEN SECURE WITH THE PROVIDED HARDWARE.
STEP 41 - FORT ASSEMBLY QTY PART NUMBER DESCRIPTION H100115 BOLT WH 5/16x1/2 H100074 T-NUT 5/16 SLIDE ASSEMBLY TOP VIEW (x3) BOLT - 1/2" 6 1/2 in 6 1/2 in [166 mm] [166 mm] 2 3/8 in [60 mm] 3 7/8 in [97 mm] 6 3/4 in [172 mm]...
Page 77
STEP 42 - FORT ASSEMBLY QTY PART NUMBER DESCRIPTION H100009 BOLT WH 5/16x1 1/4 H100074 T-NUT 5/16 AUGER GROUND A100178 (x6) STAKE DETAIL - A DETAIL - A DETAIL - B DETAIL - B DETAIL - A DETAIL - A DETAIL - A (x4) T-NUT - 5/16"...
Page 78
STEP 43 - FORT ASSEMBLY QTY PART NUMBER DESCRIPTION H100105 WASHER FLAT 8x27 A100107 STEERING WHEEL (x1) TIP: CENTER ON PICKET & DRILL (1) 1/4" [6 mm] PILOT HOLE FOR HARDWARE. (x1) STEERING WHEEL WASHER FLAT (x1) (x3) (INCLUDED WITH STEERING WHEEL) WASHER - 8x27 LAG SCREW HEX 5/16x2 (x1)
Page 79
STEP 44 - FORT ASSEMBLY QTY PART NUMBER DESCRIPTION H100087 SCREW PFH 8x1-1/4" A6P00096 TELESCOPE (x1) TIP: PILOT DRILL, IN DESIRED LOCATION, USING A 1/8" (3 mm) DRILL BIT. (x2) SCREW - 1-1/4" (x1) TELESCOPE...
Need help?
Do you have a question about the LIGHTNING RIDGE 2200159 and is the answer not in the manual?
Questions and answers