Related Manuals for KIRLOSKAR DB 32/13
Summary of Contents for KIRLOSKAR DB 32/13
- Page 1 INSTRUCTIONS ON INSTALLATION, OPERATION AND MAINTENANCE FOR KIRLOSKAR PUMP TYPE DB This is a proprietary document of Kirloskar Brothers Limited, Kirloskarvadi-416308, Dist-Sangli (India) ISSUE DATE: 17.09.2010 LAST REV. DATE:...
- Page 2 This warranty holds good only for the products manufactured by us. KIRLOSKAR BROTHERS LIMITED KIRLOSKAR BROTHERS LIMITED REGD. AND HEAD OFFICE UDYOG BHAVAN, TILAK ROAD PUNE-411002 This is a proprietary document of Kirloskar Brothers Limited, Kirloskarvadi-416308, Dist-Sangli (India) ISSUE DATE: 17.09.2010 LAST REV. DATE:...
-
Page 3: Table Of Contents
Note: A copy of General instructions for Installation, operation & maintenance of ‘Kirloskar pumps’ is attached at the end of this manual. This is a proprietary document of Kirloskar Brothers Limited, Kirloskarvadi-416308, Dist-Sangli (India) ISSUE DATE: 17.09.2010 LAST REV. DATE:... - Page 4 65/16 65/20 80/16 Kirloskar DB pumps are back-pull-out design which enables to remove the rotating unit of pump for inspection and repairs without disturbing the pipe connections and motor by using spacer type coupling. The complete range of DB pump is covered by three driving units thereby reducing inventory and achieving interchangeability of parts.
-
Page 5: General
Health and Safety Dossier (DHS) and any procedures detailed within these instructions shall be followed. The pump supplied by Kirloskar Brothers Limited (KBL) has been designed with safety in mind, where hazards cannot be eliminated; the risk has been minimized by the use of guards and other design features. - Page 6 Pump should be slung as shown. Pump set must be lifted from the lifting holes provided using suitable four chain lifting equipment. This is a proprietary document of Kirloskar Brothers Limited, Kirloskarvadi-416308, Dist-Sangli (India) ISSUE DATE: 17.09.2010 LAST REV. DATE:...
-
Page 7: Equipment Schedule
1) Angular misalignment – shaft with axis concentric, but not parallel. This is a proprietary document of Kirloskar Brothers Limited, Kirloskarvadi-416308, Dist-Sangli (India) ISSUE DATE: 17.09.2010 LAST REV. DATE:... -
Page 8: Operation
6) Valve on delivery side is closed. 7) Stuffing box packing is properly tightened. 8) The cock for pressure gauge connection is closed. This is a proprietary document of Kirloskar Brothers Limited, Kirloskarvadi-416308, Dist-Sangli (India) ISSUE DATE: 17.09.2010 LAST REV. DATE:... -
Page 9: Maintenance Manual
Check and ensure that the pump operates at below the maximum Working Pressure specified. Hazardous materials: Wear a suitable mask or respirator when working with chemical material handling. This is a proprietary document of Kirloskar Brothers Limited, Kirloskarvadi-416308, Dist-Sangli (India) ISSUE DATE: 17.09.2010 LAST REV. DATE:... -
Page 10: General Maintenance Documents
This work should be done by skilled personnel. Procedure for dismantling and re-assembly While dismantling and re-assembling, the cross-sectional assembly drawing and specification part list should be referred. This is a proprietary document of Kirloskar Brothers Limited, Kirloskarvadi-416308, Dist-Sangli (India) ISSUE DATE: 17.09.2010 LAST REV. DATE:... - Page 11 Fit the DE bearing cover and tighten the bolts to hold it on bearing housing. 5.2.1.2.5 Mount the liquid deflector on shaft on NDE side. This is a proprietary document of Kirloskar Brothers Limited, Kirloskarvadi-416308, Dist-Sangli (India) ISSUE DATE: 17.09.2010 LAST REV. DATE:...
-
Page 12: Preventive Maintenance
Change the stuffing box packing. 5.3.2.3 Check the alignment of the pump set. 5.3.2.4 Calibrate the measuring instruments. 5.3.2.5 Check the sealing connections for leakage etc. This is a proprietary document of Kirloskar Brothers Limited, Kirloskarvadi-416308, Dist-Sangli (India) ISSUE DATE: 17.09.2010 LAST REV. DATE:... -
Page 13: Corrective Maintenance
CORRECTIVE MAINTENANCE PUMP TROUBLE When investigating trouble with Kirloskar pumps, always remember that pumps have been tested at the factory and are mechanically correct when sent out. Discounting the possibility of damage during transit, most of the trouble in the field is due to faulty installation. - Page 14 The bearing specifications are given below. The designations of bearings are as per SKF catalogue. However, equivalent bearings in type, capacity and dimensions are also used. This is a proprietary document of Kirloskar Brothers Limited, Kirloskarvadi-416308, Dist-Sangli (India) ISSUE DATE: 17.09.2010 LAST REV. DATE:...
- Page 15 STARFAX – 2 OR MEROPA 360 NATRA – 3 OR NATRA – 2 OR IS: 7623-1993 LITHON – 3 LITHON – 2 This is a proprietary document of Kirloskar Brothers Limited, Kirloskarvadi-416308, Dist-Sangli (India) ISSUE DATE: 17.09.2010 LAST REV. DATE:...
- Page 16 Shaft St. box packing Length of Packing arrangement and Unit size mm (SQ) packing mm Position of Lantern (L) from impeller side This is a proprietary document of Kirloskar Brothers Limited, Kirloskarvadi-416308, Dist-Sangli (India) ISSUE DATE: 17.09.2010 LAST REV. DATE:...
- Page 17 Hex. screw for support foot 8/12 582.1 582.2 Studs for casing 8/12 591.2 Studs for casing cover 591.2 Studs for casing cover This is a proprietary document of Kirloskar Brothers Limited, Kirloskarvadi-416308, Dist-Sangli (India) ISSUE DATE: 17.09.2010 LAST REV. DATE:...
- Page 18 Locking pin for casing wear ring Screw for sealing hole (for external sealing pumps) Recommended spares for two-year normal working. Recommended spares for five-year normal working. This is a proprietary document of Kirloskar Brothers Limited, Kirloskarvadi-416308, Dist-Sangli (India) ISSUE DATE: 17.09.2010 LAST REV. DATE:...
-
Page 19: Exploded View
EXPLODED VIEW This is a proprietary document of Kirloskar Brothers Limited, Kirloskarvadi-416308, Dist-Sangli (India) ISSUE DATE: 17.09.2010 LAST REV. DATE:... - Page 20 GENERAL INSTRUCTIONS FOR MAINTENANCE, OPERATION & MAINTENANCE OF KIRLOSKAR CENTRIFUGAL PUMPS CORRECT INCORRECT This is a proprietary document of Kirloskar Brothers Limited, Kirloskarvadi-416308, Dist-Sangli (India) ISSUE DATE: 17.09.2010 LAST REV. DATE:...
- Page 21 1) Angular misalignment – shaft with axis concentric, but not parallel. 2) Parallel misalignment – shaft with axis parallel, but not concentric. This is a proprietary document of Kirloskar Brothers Limited, Kirloskarvadi-416308, Dist-Sangli (India) ISSUE DATE: 17.09.2010 LAST REV. DATE:...
- Page 22 1. Setting, seasoning of the foundation. 2. Pipe strains distorting or shifting the machines. 3. Wear of the bearing. This is a proprietary document of Kirloskar Brothers Limited, Kirloskarvadi-416308, Dist-Sangli (India) ISSUE DATE: 17.09.2010 LAST REV. DATE:...
- Page 23 The succeeding rings of packing should not be pressed too tight, as it may result in burning the packing and cutting the shaft. If the This is a proprietary document of Kirloskar Brothers Limited, Kirloskarvadi-416308, Dist-Sangli (India) ISSUE DATE: 17.09.2010 LAST REV. DATE:...
- Page 24 On account of its simple construction, the centrifugal pump requires practically no attention while running. Lubrication at the bearings and manipulation of the glands are the only things that need attention from the operator. This is a proprietary document of Kirloskar Brothers Limited, Kirloskarvadi-416308, Dist-Sangli (India) ISSUE DATE: 17.09.2010 LAST REV. DATE:...
- Page 25 PUMP TROUBLE When investigating trouble with Kirloskar pumps, always remember that pumps have been tested at the factory and are mechanically correct when sent out. Discounting the possibility of damage during transit, most of the trouble in the field is due to faulty installation.
- Page 26 Gland tightened too much/slanted. Packing not suitable for operating conditions. Shaft sleeve worn in the region of the packing. Bearing worn out. This is a proprietary document of Kirloskar Brothers Limited, Kirloskarvadi-416308, Dist-Sangli (India) ISSUE DATE: 17.09.2010 LAST REV. DATE:...
- Page 27 Voltage too low/power supply overloaded. Short circuit in the motor. Setting of starter of motor too high. Temperature of delivery liquid too high. This is a proprietary document of Kirloskar Brothers Limited, Kirloskarvadi-416308, Dist-Sangli (India) ISSUE DATE: 17.09.2010 LAST REV. DATE:...