Related Manuals for KIRLOSKAR KPDP
Summary of Contents for KIRLOSKAR KPDP
- Page 1 INSTRUCTIONS ON INSTALLATION, OPERATION AND MAINTENANCE FOR KIRLOSKAR PUMP TYPE KPDP KIRLOSKAR BROTHERS LIMITED CORPORATE OFFICE “YAMUNA” Survey NO. 98/3 to 7 Baner, PUNE-411045 (India)
- Page 2 This warranty holds good only for the products manufactured by us. KIRLOSKAR BROTHERS LIMITED IOM/KPDP/JAN20/01 Issue Date:04/01/2020 Page No:1...
- Page 3 6. MAINTENANCE MANUAL 7. SPARE PARTS LIST AND CROSS-SECTIONAL DRAWINGS 8. OUTLINE DRAWING Note: A copy of General instructions for installation, operation & maintenance of ‘Kirloskar pumps’ is attached at the end of this manual. IOM/KPDP/JAN20/01 Issue Date:04/01/2020 Page No:2 Revision: 01...
- Page 4 1. GENERAL: The booklet covers instructions for KPDP. ‘KIRLOSKAR’ make KPDP pumps are used for handling various types of chemical liquids from Pharma application. These pumps are manufactured to close tolerance and are of Fig. 1. Duty nameplate rigid construction.
- Page 5 Pump should be slung as shown. consult KBL before making such change in the application of the equipment. Improper installation, operation maintenance of the product supplied by KBL could result in injury or death. IOM/KPDP/JAN20/01 Issue Date:04/01/2020 Page No:4 Revision: 01...
- Page 6 The external sealing connection to the should not be removed until final installation. pump, if applicable, must be made after IOM/KPDP/JAN20/01 Issue Date:04/01/2020 Page No:5 Revision: 01...
- Page 7 Remove the protective coating from the • pump shaft. 3.1.4 Location The pump should be installed as near the • liquid source as possible, with the shortest and most direct suction pipe practically. IOM/KPDP/JAN20/01 Issue Date:04/01/2020 Page No:6 Revision: 01...
- Page 8 Approximately 14 days after the grout has • valve. Horizontal suction line must have a been poured or when the Grout has gradual rise to the pump. thoroughly dried, apply an oil base paint to IOM/KPDP/JAN20/01 Issue Date:04/01/2020 Page No:7 Revision: 01...
- Page 9 Technical Data: 3.2 MOUNTING AND ALIGNMENT Temperature: KPDP pump is suitable A spacer type flexible coupling is used for clean liquids having temp -10 to +90 deg to connect pump shaft to the driver. By using...
- Page 10 Factory. APPLY LUBRICANT either in running or standstill EQUIPMENT DESCRIPTION: condition. End suction centrifugal pump type KPDP is from KBL manufactured process pump series. Stuffing Box Pump is meant for catering applications from Pharma industries. 4.6.1 Pump mandatorily...
- Page 11 Regulate the required flow by adjusting Hazardous Materials. the delivery valve. Open the cock for pressure gauge Wear a suitable mask or respirator when connection. working with chemical material handling. IOM/KPDP/JAN20/01 Issue Date:04/01/2020 Page No:10 Revision: 01...
- Page 12 Take out casing cover (22000). 6.2.1.3 Drain the liquid from pump by 6.2.1.16 Remove pump half coupling after removing the drain plug or open the pump unscrewing grub screw. casing drain cock. Caution: IOM/KPDP/JAN20/01 Issue Date:04/01/2020 Page No:11 Revision: 01...
- Page 13 Push the sleeve on arbour press with before positioning in casing cover. uniform pressure. Steps 6.2.1.23 to 6.2.1.26 are to be followed only if bearings are damaged and to Caution: be replaced. Use arbour press while fitting the bearings. IOM/KPDP/JAN20/01 Issue Date:04/01/2020 Page No:12 Revision: 01...
- Page 14 6.3.2.3 Calibrate the measuring instrument. 6.3.2.4 Any leakage from stuffing box area. IOM/KPDP/JAN20/01 Issue Date:04/01/2020 Page No:13 Revision: 01...
- Page 15 Gauge connection 1/4" discharge side *Suction gauge / vacuum 1/4" equalizing connection Vent plug connection 1/4" Casing drain 1/4" * Or Suction gauge should be given in suction piping at site. IOM/KPDP/JAN20/01 Issue Date:04/01/2020 Page No:14 Revision: 01...
- Page 16 *93001 & 93002 V-RING *26400 DEEP GROOVE BALL BRG. NDE *27001 & 27002 BEARING COVER *31500 SHAFT SLEEVE 27500 BEARING SHIELD *32000 KEY FOR SLEEVE * Recommended spares for two years normal working. IOM/KPDP/JAN20/01 Issue Date:04/01/2020 Page No:15 Revision: 01...
- Page 17 INTERCHANGEABILITY CHART OF KPDP PUMP COMPONENTS • PUMP SIZE PART PART DESCRIPTION CODE DRIVING UNIT DRIVING UNIT-5 20/16P 32/19P 40/20P PUMP CASING IMPELLER PUMP SHAFT CASING WEAR RING CASING COVER MECHANICAL SEAL LIQUID DEFLECTOR BEARING HOUSING BALL BEARING [DE] BALL BEARING [NDE] 270.1...
- Page 18 CROSS SECTION DRAWINGS • IOM/KPDP/JAN20/01 Issue Date:04/01/2020 Page No:17 Revision: 01...
- Page 19 IOM/KPDP/JAN20/01 Issue Date:04/01/2020 Page No:18 Revision: 01...
- Page 20 CUT-SECTION IMAGES FOR KPD40/20P PUMP • IOM/KPDP/JAN20/01 Issue Date:04/01/2020 Page No:19 Revision: 01...
- Page 21 IOM/KPDP/JAN20/01 Issue Date:04/01/2020 Page No:20 Revision: 01...
- Page 22 GENERAL INSTRUCTIONS FOR INSTALLATION, OPERATION & MAINTENANCE OF KIRLOSKAR CENTRIFUGAL PUMPS IN C O R R E C T C O R R E C T IOM/KPDP/JAN20/01 Issue Date:04/01/2020 Page No:21 Revision: 01...
- Page 23 MAINTENANCE OF Re-alignment necessary after KIRLOSKAR CENTRIFUGAL PUMPS complete unit is been levelled on the foundation and again after the grout has WARNING been set and foundation bolts have been The equipment supplied is designed for tightened.
- Page 24 Wear of the bearing. valve placed between the pump and the PIPING gate valve is to protect the pump from excessive pressure and to prevent water Both suction and delivery pipes and accessories should independently IOM/KPDP/JAN20/01 Issue Date:04/01/2020 Page No:23 Revision: 01...
- Page 25 When there is liquid under some together overlap. pressure in the discharge pipe, priming IOM/KPDP/JAN20/01 Issue Date:04/01/2020 Page No:24 Revision: 01...
- Page 26 PUMP TROUBLE STARTING When investigating trouble with Kirloskar The pump must not be started without pumps, always remember that pumps being primed. Be sure that the driver have been tested at the factory and are...
- Page 27 21. Casing rings worn out. 22. Separation of crystals from the flow of pumping liquid (falling below the temperature limit/equilibrium temp). 23. Mechanical seal faces damaged. 24. Mechanical seal not suitable for stated operating conditions. IOM/KPDP/JAN20/01 Issue Date:04/01/2020 Page No:26 Revision: 01...
- Page 28 14 22 47 Motor gets hot or burns out 14 22 29 30 37 42 43 44 45 46 47 48 Motor is difficult to start 14 22 32 33 37 45 46 47 IOM/KPDP/JAN20/01 Issue Date:04/01/2020 Page No:27 Revision: 01...
- Page 29 An on the manual. accident can often be avoided by recognizing potentially situations Note ‘Limits product before an accident occurs. A person application – permissible use’ IOM/KPDP/DEC19/01 Issue Date:07/04/2013 Page No:28 Last Revision Date:...
- Page 30 COMMISSIONING & OPERATION specified. Use suitable slings for lifting pump which is not provided Never attempt adjustments while with lifting points. The use of fork- pump running, unless lift truck and chain crane sling IOM/KPDP/DEC19/01 Issue Date:07/04/2013 Page No:29 Last Revision Date:...
- Page 31 In order to avoid the possibility of maintenance personnel inhaling alarm or warning signal can be heard with ear defenders worn. dangerous fumes or vapor’s, it is recommended that maintenance work be carried out away from the IOM/KPDP/DEC19/01 Issue Date:07/04/2013 Page No:30 Last Revision Date:...
- Page 32 Adequacy of suitable crane should checked before lifting pump/pump components. Also condition pulleys, chain lifting shackles should be checked before use. IOM/KPDP/DEC19/01 Issue Date:07/04/2013 Page No:31 Last Revision Date:...
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