Related Manuals for Riello 20045452
Summary of Contents for Riello 20045452
- Page 1 Installation, use and maintenance instructions Light oil burners Single stage operation CODE MODEL 20045452 RDB2.2R T1 BF FCX22 20045453 RDB2.2R T3 BF FCX30 20045701 (5) - 12/2012...
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Page 3: Table Of Contents
Contents Information and general instructions ..............3 Information about the instruction manual . - Page 4 Contents Maintenance ..................23 Notes on safety for the maintenance .
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Page 5: Information And General Instructions
Information and general instructions Information and general instructions Information about the instruction manual Improper servicing of this equipment may create a READ THESE INSTRUCTIONS AND SAVE FOR potential hazard to equipment and operators. REFERENCE Servicing must be done by a fully trained and WARNING WARNING qualified personnel. -
Page 6: Guarantee And Responsibility
Information and general instructions Guarantee and responsibility 1.2.1 Owner’s responsibility The manufacturer guarantees its new products from the installa- tion date, in accordance with the regulations in force and/or the Please pay attention to the Safety Warnings contained within sales contract. At the moment of the first start-up, check that the this instruction manual. -
Page 7: Safety And Prevention
Safety and prevention Safety and prevention Introduction The burners have been designed and built in compliance with manufacturer; current regulations and directives, applying the known technical the type and pressure of the fuel, the voltage and frequency of rules of safety and envisaging all the potential danger situations. the electrical power supply, the minimum and maximum deliv- eries for which the burner has been regulated, the pressurisa- It is necessary, however, to bear in mind that the imprudent and... -
Page 8: Technical Description Of The Burner
BF (Direct Vent Application) or CF (Chimney Vent Apllication) # 1 ASTM D 396 & # 2 Fuel Oil Burner models designation Model Code Voltage Flame safeguard RDB 2.2R T1 BF FCX22 20045452 120/1/60 Burner mounted RDB 2.2R T3 BF FCX30 20045453 120/1/60 Burner mounted Accessories (optional) •... -
Page 9: Burner Description
Technical description of the burner Burner description D12187 Fig. 1 Oil pump Bleeder connection Control box Flame detector Reset button with lock-out lamp Combustion head Flange with insulating gasket 10 Air intake (CF) Air damper adjustment screw 11 Motor Pump pressure adjustment screw Packaging - weight - Approximate measurements The burners are skid mounted. -
Page 10: Burner Dimensions
Technical description of the burner Burner dimensions The maximum dimensions of the burner is given in Fig. 3. Flange Burner CF version ” ” ” ” ” D4592 ” ” ” Burner BF version ” ” ” ” ” ø D4087 ”... -
Page 11: Firing Rate
Technical description of the burner Firing rate The firing rate area values (Fig. 4) have been obtained considering an ambient temperature of 68 °F, and an atmospheric pressure of 30” Hg. WARNING D12188 0.8 0.9 1.0 1.1 1.2 1.3 1.4 1.5 Delivery - GPH Fig. -
Page 12: Installation
The burner settings used in this manual were obtained under laboratory conditions and may vary from those ob- tained in the actual installation of the burner. Combustion results must be verified using proper combustion test equipment. Riello will not be responsible for the improper installation or set-up of the appliance. WARNING 20045701... -
Page 13: Notes On Safety For The Installation
Installation Notes on safety for the installation After carefully cleaning all around the area where the burner will The installation of the burner must be carried out by be installed, and arranging the correct lighting of the environ- qualified personnel, as indicated in this manual and ment, proceed with the installation operations. -
Page 14: Burner Assembly
Installation Burner assembly 4.6.1 CF - Chimney Vent Application In case of CF applications, the burner shall not operate without pro- tection A)(Fig. 6) of the suction inlet. 4.6.2 BF - Direct Vent Application For correct bf application, the burner must be in- stalled on an appropriate BF boiler. -
Page 15: A Typical Layout For Rdb Burner Intake Air
Installation A typical layout for RDB burner intake air Use an approved air intake kit. Used approved type of intake air vacuum breaker and to be Always keep intake air run to the minimum. installed in the same room and the burner, for the event of Maximum intake air run of 4 (inch) diameter, flexible or rigid intake air source being blocked, this device should be tested type of venting = 100ft. -
Page 16: Boiler Fixing
Installation Boiler fixing Put on the flange 1)(Fig. 8) the screw and two nuts. Fix the flange 1)(Fig. 9) to the boiler door 4) using screws 2). If necessary, the nuts 3)(Fig. 9) interposing the insulating gas- ket 5). E9095 Fig. -
Page 17: Hydraulic Systems
To install the by-pass plug Riello manometers and vacuum gauges do not require any adapt- Remove the return plug 11) and install the by- ers, and can be safely connected to the pump ports. pass plug 3) using the 2.5 mm hexagonal key. -
Page 18: Priming Pump
Installation 4.9.3 Priming pump In this case a non-return valve is not required. Should however the return line arrive over the fuel level, a non-return valve is required. Before starting the burner, make sure that the tank This solution however is less safe than previous one, due to the return line is not clogged. -
Page 19: 4.10 Electrical Wiring
Installation 4.10 Electrical wiring The electrical wiring must be carried out with the electrical supply disconnected. Electrical wiring must be carried out by qualified personnel and in compliance with the regulations currently in force in the country of destination. The manufacturer declines all responsibility for modifications or connections different from those shown in the electri- cal layouts. -
Page 20: 4.11 Electrical Wiring
Installation 4.11 Electrical wiring ~ 60Hz - 120V Main switch Fuse T6A Safety Remote lock-out lamp thermostat (120V - 0.5A max.) Limit thermostat To be done by the installer 7 pole socket 7 pin plug Ignition Carried-out electrodes in the factory CONTROL BOX 535ARSE/LD Burner-earth... -
Page 21: Burner Operation
Burner operation Burner operation Combustion adjustment In conformity with Efficiency Directive UL 296 the application of the S8216 burner on the boiler, adjustment and testing must be carried out ob- serving the instruction manual of the boiler, including verification of the CO and CO concentration in the flue gases, their temperatures and the average temperature of the water in the boiler. -
Page 22: Burner Adjustment Table
– Actual input values given in Tab. C are based on zero (0) chamber pressure, fired in Riello Canada Inc. Test Lab DIN Any nozzle manufacturer, size, and angle spray pattern. (small) test boiler (chamber length 17”, chamber diameter of The appliance in which the burner is installed into determines 11”). -
Page 23: Air Damper Adjustment
Burner operation Air damper adjustment The settings indicated in the Tab. C are purely indicative. Main air damper Each installation however, has its own unpredictable working con- ditions: actual nozzle output, positive or negative pressure in the combustion-chamber, the need of excess air, etc. All these conditions may require a different air-damper setting. -
Page 24: Electrodes Setting
Burner operation Electrodes setting ” ± ” The installation and disassembly operations must be carried out with the electricity supply discon- nected. WARNING To adjust the electrodes proceed as follows: loosen the screw 1)(Fig. 18) and move the electrodes ahead; fix the screw 1). -
Page 25: Maintenance
Maintenance Maintenance Notes on safety for the maintenance The periodic maintenance is essential for the good operation, Before carrying out any maintenance, cleaning or checking op- safety, yield and duration of the burner. erations: It allows you to reduce consumption and polluting emissions and to keep the product in a reliable state over time. -
Page 26: Faults / Solutions
Faults / Solutions Faults / Solutions Here below you can find some causes and the possible solutions When lock out lamp lights the burner will attempt to light only after for some problems that could cause a failure to start or a bad work- pushing the reset button. -
Page 27: Spare Parts
Spare parts Spare parts Exploded spare parts 20045701... -
Page 28: Spare Parts List
Spare parts Spare parts list CODE DESCRIPTION • • 3005787 GASKET • • 3006384 FLANGE • 3002507 CUP - SHAPED HEAD • 3002447 CUP - SHAPED HEAD • • 20029332 HIGH VOLTAGE LEAD • • 3006552 ELECTRODE BRACKET • • 3008855 NOZZLE HOLDER •... - Page 32 RIELLO S.p.A. I-37045 Legnago (VR) Tel.: +39.0442.630111 http:// www.riello.it http:// www.rielloburners.com RIELLO BURNERS NORTH AMERICA 1-800-4-RIELLO 35 Pond Park Road 2165 Meadowpine Blvd Hingham, Massachusetts, 1-800-474-3556 Mississauga, Ontario U.S.A. 02043 Canada L5N 6H6 http://www.riello-burners.com Subject to modifications...