Hotsy 680SS Operating Instructions And Parts Manual
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Hotsy 680SS Operating Instructions And Parts Manual

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Read instructions carefully before attempting to assemble, install, operate or service this pressure
washer. Failure to comply with instructions could result in personal injury and/or property damage!
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Output specifi cations are based on engine power curves at 100 meters
above sea level and 25
SAE J1349.
SERIAL NUMBER:
DATE PURCHASED:
FOR SALES AND SERVICE, PLEASE CONTACT:

SPECIFICATIONS

Pump Volume At Pump Head: 3.0 GPM/180 GPH
Pump Pressure At Pump Head: 1000 PSI
Burner Type: Fuel Oil Fired, 289,900 BTU/Hr.
Burner Fuel Pressure: 200 PSI Max.
Machine Voltage: 120VAC/60Hz/1Ph
Total Machine Amperage: 20 Amps
Machine Weight: 332 Lbs.
Shipping Weight: 367 Lbs.
Exhaust Stack Size: 8"
Machine Dimensions: Length = 44", Width = 26", Height = 41"
o
C ambient temperature in accordance with
MODEL 680SS

OPERATING INSTRUCTIONS

AND PARTS MANUAL
8.914-368.0

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Summary of Contents for Hotsy 680SS

  • Page 1: Operating Instructions

    MODEL 680SS OPERATING INSTRUCTIONS AND PARTS MANUAL Read instructions carefully before attempting to assemble, install, operate or service this pressure washer. Failure to comply with instructions could result in personal injury and/or property damage! SPECIFICATIONS ● Pump Volume At Pump Head: 3.0 GPM/180 GPH ●...
  • Page 2 The model and serial numbers will be found on a decal attached to the pressure washer. You should record both serial number and date of purchase and keep in a safe place for future reference. HOTSY 680SS • 8.914-368.0 • Rev. 02/15...

  • Page 3: Important Safety Information

    (GFCI). If rated more than 250 volts, or more than longer than 1-2 minutes. single phase this product should only be connected 10. Keep operating area clear of all persons. to a power supply receptacle protected by a GFCI. HOTSY 680SS • 8.914-368.0 • Rev. 02/15...

  • Page 4: Important Safety Information

    Failure to do this could location. The cleaning area result in injury from a whipping should have adequate slopes wand. RISK OF INJURY FROM FALLS WHEN USING TRIGGER GUN KICKS LADDER. BACK - HOLD WITH BOTH HANDS HOTSY 680SS • 8.914-368.0 • Rev. 02/15...

  • Page 5: Important Safety Information

    Keep good footing and balance at all times. 21. Do not operate this machine when fatigued or under the infl uence of alcohol, prescription medi- cations, or drugs. Follow the maintenance instructions specifi ed in the manual. HOTSY 680SS • 8.914-368.0 • Rev. 02/15...

  • Page 6: Component Identification

    fl oor. This system prevents internal Wand — Must be connected to the spray gun. pump damage. High Pressure Hose — Connect one end to water pump high pressure discharge nipple and the other end to spray gun. HOTSY 680SS • 8.914-368.0 • Rev. 02/15...

  • Page 7: Assembly Instructions

    Moisture reaching the Hose equipment will reduce the pressure washer’s service life. All installations must comply with the local codes covering such installations. Figure 2 - Pressure Hose Installation HOTSY 680SS • 8.914-368.0 • Rev. 02/15...

  • Page 8: Installation Instructions

    NOTE: If a fl ue is installed, have a professional service- be serviced yearly or as needed. Contact your local man adjust your burner for a #1 or #2 smoke spot on service center. the Bacharach scale. HOTSY 680SS • 8.914-368.0 • Rev. 02/15...

  • Page 9: Operation Instructions

    Do not use machine if the GFCI device fails test. you must reset the GFCI power cord when machine is plugged in. Always test GFCI before each use. See instructions in the Electrical Connections section of this manual. HOTSY 680SS • 8.914-368.0 • Rev. 02/15...
  • Page 10 • Liquids containing solvents (i.e., paint thinners, for rust protection. gasoline, oils) • Tri-sodium phosphate products • Ammonia products • Acid-based products These chemicals will harm the machine and will dam- age the surface being cleaned. HOTSY 680SS • 8.914-368.0 • Rev. 02/15...

  • Page 11: Burner Fuel Filter

    Storage to details. Pump Motor On a yearly basis, oil pump motor per instructions on motor nameplate. NOTE: Some motors may be equipped with perma- nently lubricated bearings and will not require ad- ditional lubrication. HOTSY 680SS • 8.914-368.0 • Rev. 02/15...

  • Page 12: Troubleshooting

    Clean fuel fi lter. BURNER SMOKES Air intake adjustment needs to be Readjust air intake per the oil burner OR HAS adjusted section of this manual. OBNOXIOUS ODOR Improper fuel Use proper fuel. HOTSY 680SS • 8.914-368.0 • Rev. 02/15...

  • Page 13: Troubleshooting

    IMPORTANT If the pressure washer demonstrates other symptoms or the corrective actions listed do not correct the problem, contact the local authorized Hotsy Service Center. The Hotsy Service Center can be identifi ed by visiting www.hotsy.com. When ordering from your dealer, please provide the following:...

  • Page 14: Exploded Views

    EXPLODED VIEW - LEFT View HOTSY 680SS • 8.914-368.0 • Rev. 02/15...

  • Page 15: Exploded Views

    EXPLODED VIEW - RIGHT Detail See Coil Outlet Assy. See Control Panel Assy. For Detail HOTSY 680SS • 8.914-368.0 • Rev. 02/15...

  • Page 16: Exploded View Parts List

    Motor, 2Hp 1Ph 120V, 1725 Rpm 56C Odp 8.706-216.0 Tee, 1/2" Fpt Steel 8.705-975.0 Nipple, 1/2" Hex Steel 8.706-243.0 Plug, 1/2" Square Head, Galv 1 9.802-038.0 Nipple, 1/2" Jic x 1/2" Mpt Steel HOTSY 680SS • 8.914-368.0 • Rev. 02/15...

  • Page 17: Burner Assembly

    Burner Ignitor, Afg/LoAmp Mount, 120V 8.919-114.0 Igniter, 120V Crossfi re 9.802-670.0 Electrode kit 8.750-778.0 Electrode, Crossfi re 825676 Air Cone, 5-16 8.750-781.0 Air Cone F22 Crossfi re 8.717-346.0 Fuel Nozzle 1.75 x 90 A HOTSY 680SS • 8.914-368.0 • Rev. 02/15...
  • Page 18 BURNER HOTSY CROSSFIRE EXPLODED VIEW Replacement Parts For best performance specify genuine KNA replacement parts HOTSY 680SS • 8.914-368.0 • Rev. 02/15...
  • Page 19 BURNER HOTSY CROSSFIRE PARTS LIST Replacement Parts For best performance specify genuine KNA replacement parts HOTSY 680SS • 8.914-368.0 • Rev. 02/15...

  • Page 20: Fuel Tank Assembly & Parts List

    Hose Barb, 1/4" Barb x 3/8", Barb, Dou 9.802-254.0 Hose, 1/4" Push-On, Ft 18" 6.390-126.0 Clamp, Hose, .46-.54 St 9.802-177.0 Valve, 1/4" Shut Off, 180 Deg 9.802-254.0 Hose 1/4" x 20" Push-On, Fuel Line 20" HOTSY 680SS • 8.914-368.0 • Rev. 02/15...
  • Page 21 8.717-667.0 O-Ring Kit 9.803-249.0 Screw, M4 x 10 8.717-256.0 Switch 9.802-480.0 Control Box Back 9.802-775.0 Flange Nut 1/4" - 20 9.802-700.0 Bolt 1/4" x 3/4" 9.802-514.0 Strain Relief 9.802-431.0 Power Cord W/ Gfci HOTSY 680SS • 8.914-368.0 • Rev. 02/15...

  • Page 22: Hose, Gun & Wand Assembly & Parts List

    Brass 8.707-139.0 Coupler, 1/4"Plug, Male, Steel/Zinc 8.751-235.0 Gun, Hotsy, H1050, 5000 PSI, 1 10.4 Gpm 8.739-011.0 Hose, 3/8" x 50', 1W, Ts, Hotsy 1 So x Sw REPLACEMENT PARTS 8.717-661.0 Grip, Handle Assy Hotsy 8.706-670.0 Grip, Wand Side Handle 8.751-119.0 Kit, Gun Repair HOTSY 680SS •...

  • Page 23: Pump Assembly

    Elbow, 1/2 Jic X 3/8 Fem, 90° 8.707-056.0 Detergent Screen 9.802-252.0 Vinyl Tubing 1/4" 4 ft. 6.390-126.0 Hose Clamp 8.707-264.0 Manifold Plug 3/8" 9.802-147.0 Garden Hose Connector 8.719-008.0 Copper Washer 9.803-275.0 Detergent Injector 9.802-179.0 Valve, Anti-Siphon HOTSY 680SS • 8.914-368.0 • Rev. 02/15...

  • Page 24: Pump, Exploded View & Parts List

    See Kit Below O-Ring Ø2.62 x 18.72 (205L.1, 215R.1, 235R.1) See Kit Below Valve Assembly 8.730-821.0 Crankshaft (2 PTO) 240.1, See Kit Below O-Ring Ø2.62 x 23.47 280.1) 9.802-924.0 Valve Plug 9.802-884.0 Washer HOTSY 680SS • 8.914-368.0 • Rev. 02/15...

  • Page 25: Pump, Exploded View & Parts List

    3, 5, 7, 8, 9 3, 5, 7, 8, 9 13, 14, 15 INCLUDED 6, 7, 8, 9 6, 7, 8, 9 41, 42, 43 41, 42, 43 NO. OF CYLINDERS KIT WILL SERVICE HOTSY 680SS • 8.914-368.0 • Rev. 02/15...

  • Page 26: Vba Unloader Exploded View & Parts List

    Tefl on Ring 70-120207 Stem 9.803-926.0 Brass Handle 9.803-941.0 Kit A 8.717-672.0 O-Ring Repair Kit Connector Female 9.702-892.0 Connector Male Kit B 8.717-673.0 Outlet Kit O-Ring Kit C 8.717-674.0 Stem Repair Kit Spring HOTSY 680SS • 8.914-368.0 • Rev. 02/15...

  • Page 27: Wiring Diagram

    WIRING DIAGRAM HOTSY 680SS • 8.914-368.0 • Rev. 02/15...
  • Page 28 If you need SERVICE on your pressure washer, contact your local Hotsy dealer or visit www.Hotsy.com. Smart phone users scan the code below to link directly to the Service Request page. To REGISTER your pressure washer, please visit our Warranty Registra- tion page at www.hotsy.com/WarrantyRegistration.aspx or scan the code...

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