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Table of Contents
Troubleshooting
Related Manuals for Hotsy HC-232439
Summary of Contents for Hotsy HC-232439
- Page 1 SERVICE MANUAL 98004160-1 MODEL # ORDER # ■ HC-232439 1.107-036.0 ■ HC-232336 1.107-035.0 ■ ZG3-24334 1.107-081.0 ■ ZG3-23236 1.107-018.0 ■ HD 2.3/24 P 1.575-350.0 ■ HD 2.3/23 P 1.575-351.0 ■ CD-232437 1.107-152.0 ■ CD-232336 1.107-153.0 9.800-416.0...
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Page 2: Table Of Contents
CONTENTS Hose and Spray Gun Assembly ............... 3 Exploded View ..................4 Exploded View Parts List ................. 5 G.1 Series Pump Exploded View and Parts List ........6-7 Axial Pump Exploded View and Parts List ..........8 Axial Pump, Housing View, Exploded View and Parts List ....... 9 VBA 35 Unloader Exploded View and Parts List ........ -
Page 3: Hose And Spray Gun Assembly
9.802-100.0 ▲ Coupler, Twist Connect, M22-F x 3/8" FNPT (2300 PSI) 8.707-182.0 8.739-106.0 Hose, 3/8" x 25', 1 Wire, Tuff-Flex (Hotsy) 8.739-124.0 Hose, 3/8" x 30', 1 Wire, Tuff-Flex (Kärcher) 8.739-133.0 Hose, 3/8" x 25', 1 Wire Tuff Flex (Landa) 9.802-223.0... -
Page 4: Exploded View
EXPLODED VIEW (Reversed View) (Reversed View) 2300 PSI Models 98004160-3 9.800-416.0 • Rev. 08/12... -
Page 5: Exploded View Parts List
9.194-015.0 Engine, Honda, GC1601QHA, 160cc (2300 PSI) 9.804-033.0 Pump, Kärcher KG2530G (3000) 9.120-021.0 Pump, Kärcher Axial (2600 PSI) 8.904-248.0 Pump, Hotsy HE 2530G 8.904-893.0 Pump, Landa LG 2530G 8.920-004.0 Pump, Legacy 2.6 GPM (2600 PSI) 9.800-008.0 Label, Danger Cool Engine 9.802-873.0... -
Page 6: Series Pump Exploded View And Parts List
G.1 SERIES PUMP EXPLODED VIEW TORQUE SPECS Item # Ft.-lbs G.1 SERIES PUMP EXPLODED VIEW PARTS LIST ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 9.803-938.0 Crankcase 9.803-952.0 Manifold Stud Bolt See Kit Below Plunger Oil Seal 9.802-884.0 Washer See Kit Below O-Ring Ø1.78 x 28.30 9.803-198.0 Copper Washer 3/8"... -
Page 7: Exploded View Parts List
G.1 SERIES PUMP EXPLODED VIEW PARTS LIST (CONT) ITEM PART NO. DESCRIPTION 9.804-585.0 Crankshaft Seal See Kit Below Plunger Nut See Kit Below Copper Spacer See Kit Below Plunger, 15mm See Kit Below Copper Spacer See Kit Below O-Ring Ø1.78x5.28 See Kit Below Tefl... -
Page 8: Axial Pump Exploded View And Parts List
AXIAL PUMP EXPLODED VIEW AND PARTS LIST 9.120-021.0 8.920-004.0 ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 9.135-015.0 Cylinder Head 4.132-007.0 Drain Plug Replacement 8.762-010.0 Cylinder Head, Legacy 5.003-062.0 Plate 9.175-004.0 Valve Assy Horizontal 9.177-301.0 High Pressure Seal 2.884-916.0 Spare Part List, Set 3 9.177-310.0 Back Ring 5.443-448.0... -
Page 9: Axial Pump, Housing View, Exploded View And Parts List
AXIAL PUMP EXPLODED VIEW PARTS LIST 9.120-021.0 Housing View 8.920-004.0 Housing View ITEM PART NO. DESCRIPTION 9.166-016.0 Grooved Ball Bearing 9.135-018.0 Swash Plate Hor. 9.165-356.0 Ball Bearing No 6207 9.177-314.0 Radial Seal 35 x 52 x 7 9.135-016.0 Oil Housing 9.800-416.0 •... -
Page 10: Vba 35 Unloader Exploded View And Parts List
VBA 35 UNLOADER EXPLODED VIEW 9.803-899.0 5-3329 5-3330 9.803-900.0 VBA 35 UNLOADER EXPLODED VIEW PARTS LIST ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION Body Valve (KG) Poppet Body Valve (KS) 9.802-893.0 Seal Washer 3/8 O-Ring 9.803-915.0 Banjo Bolt 3/8" w 1/8" Pilot Seat 9.803-919.0 Banjo Bolt 3/8"... -
Page 11: Uu1 Unloader Exploded View And Parts List
UU1 UNLOADER EXPLODED VIEW 9.175-018.0 UU1 3500PSI, UNIVERSAL UNLOADER (SPARE) UU1 UNLOADER EXPLODED VIEW PARTS LIST ITEM PART # DESCRIPTION KIT QTY ITEM PART # DESCRIPTION KIT QTY 8.751-394.0 Piston Housing 9.149-006.0 Sliding Connector Guide Piston C, D O-Ring Backup A, D 6 x 1.45 x 1.68 Piston O-Ring Back Up... -
Page 12: Troubleshooting
TROUBLESHOOTING PROBLEM POSSIBLE CAUSE SOLUTION LOW OPERATING Faulty pressure gauge Install new gauge. PRESSURE Insuffi cient water supply Use larger garden hose; clean fi lter washer at water inlet. Old, worn or incorrect spray nozzle Match nozzle number to machine and/or replace with new nozzle. -
Page 13: Troubleshooting
TROUBLESHOOTING PROBLEM POSSIBLE CAUSE SOLUTION PRESENCE OF Water sprayed at machine Change oil. Direct spray away from WATER machine. IN PUMP OIL High humidity in air Check and change oil twice as often. Piston packing worn. Oil seal worn Check and replace if necessary. ENGINE STRAINS Engine governor misadjusted Readjust governor on engine. - Page 14 Form # 9.800-416.0 • Revised 08/12 • Printed in U.S.A. or Mexico...