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Related Manuals for Magtek IntelliStripe 60
Summary of Contents for Magtek IntelliStripe 60
- Page 1 IntelliStripe 60 TTL INSERTION READER TECHNICAL REFERENCE MANUAL Manual Part Number: 99875135 Rev 14 MAY 2003 REGISTERED TO ISO 9001:2000 20725 South Annalee Avenue Carson, CA 90746 Phone: (310) 631-8602 FAX: (310) 631-3956 Technical Support: (651) 415-6800 www.magtek.com...
- Page 2 Information in this document is subject to change without notice. No part of this document may be reproduced or transmitted in any form or by any means, electronic or mechanical, for any purpose, without the express written permission of MagTek, Inc. MagTek is a registered trademark of MagTek, Inc.
- Page 3 REVISIONS (Continued) Rev Number Date Notes 15 Nov 02 Sec 2: After Fixed Connector, 26-pin added note for strain relief. Appendix B: Added International Metal Bezel. Appendix C: Added screws and torque for mounting PCB. 16 May 03 Front Matter: added ISO line to logo, changed Tech Support phone number, added new warranty statement.
- Page 4 Limited Warranty MagTek, Inc. warrants that the Product described in this document is free of defects in materials and workmanship for a period of one year from the date of purchase where the date of purchase is defined as the date of shipment from MagTek. During this warranty period, MagTek shall, at their option, repair or replace without charge for either parts or labor, any failure, malfunction, defect or nonconformity which prevents the product from performing in accordance with MagTek’s published technical specifications...
- Page 5 FCC WARNING STATEMENT This equipment has been tested and found to comply with the limits for Class B digital device, pursuant to Part 15 of FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a residential environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications.
- Page 6 TABLE OF CONTENTS SECTION 1. FEATURES AND SPECIFICATIONS..................1 STANDARD FEATURES.......................... 1 OPTIONS..............................1 SPECIAL OPTION............................ 1 CONFIGURATIONS ..........................2 RELATED DOCUMENTS ......................... 2 SPECIFICATIONS............................ 2 SECTION 2. INSTALLATION........................5 MECHANICAL MOUNTING ........................5 Front Flange ............................5 Side Mounting Studs ..........................5 Side Mounting Holes ..........................
- Page 7 APPENDIX C. PCB DESIGN........................25 PARAMETERS ............................25 PCB HEAD WIRING ..........................27 FIGURES Figure 1-1. IntelliStripe 60 ----------------------------------------------------------------------------------------------------viii Figure 2-1. Chassis Mounting Features-------------------------------------------------------------------------------------6 Figure 2-2. Stand-off Mounting ------------------------------------------------------------------------------------------------7 Figure 2-3. Dimensions for Mounting ----------------------------------------------------------------------------------------8 Figure 2-4. Fixed I/O connector Location and Pin Numbers -----------------------------------------------------------9 Figure 2-5.
- Page 8 Figure 1-1. IntelliStripe 60 viii...
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Page 9: Section 1. Features And Specifications
SECTION 1. FEATURES AND SPECIFICATIONS The IntelliStripe 60™ is a hybrid TTL Insertion Reader that reads both magnetic stripe cards and smart cards. The Reader has an industry standard mechanical footprint and electrical interface. The IntelliStripe 60 is designed for self-service applications such as payphones, vending machines, kiosks, and fuel pumps. -
Page 10: Configurations
Assembly with Release, 3 Tracks, 2 Mag Read Head, Head position Both Sides, Plastic Bezel, Card Present Switch RELATED DOCUMENTS The IntelliStripe 60, TTL Insertion Reader will read cards that meet the standards defined by ISO (International Standards Organization): ISO 7811... - Page 11 Section 1. Features and Specifications ELECTRICAL TTL Level (Non-Intelligent PCB): Input Voltage (J12-11): 5.0 VDC ± 5% With Latch: No Latch: 2.7 VDC to 5.5 VDC Reader Current: Sleep Mode: 20 uA max. per read channel Normal Mode: 2 mA max. per read channel Reader Output levels: = 0.4 VDC @ 2.0 mA J12-22 to J12-26...
- Page 12 IntelliStripe 60, TTL Insertion Reader...
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Page 13: Section 2. Installation
SECTION 2. INSTALLATION The Installation of the IntelliStripe 60 Insertion Reader includes mechanical and electrical connections. MECHANICAL MOUNTING Mounting options for the Reader are as follows: Front Flanges only Side Mounting Studs only Side Mounting Holes only Front Flanges and Side Mounting Studs together Optional standoffs for chassis or secondary PCB mounting Chassis mounting features are shown in Figure 2-1. -
Page 14: I/O Connectors
IntelliStripe 60, TTL Insertion Reader I/O CONNECTORS The IntelliStripe 60 contains a fixed 26-pin I/O connector, which connects to the user's circuit. The Host manipulates and monitors the signals on the 26-pin header and implements the following functions: • Enable/Disable and monitor status of TK 1, 2, 3 mag-stripe read operations •... -
Page 15: Figure 2-2. Stand-Off Mounting
Section 2. Installation 0.100 = Dimensions in inches [2,54 ] = Dimensions in millimeters Figure 2-2. Stand-off Mounting... -
Page 16: Fixed Connector, 26-Pin
IntelliStripe 60, TTL Insertion Reader 0.100 = Dimensions in inches [2,54 ] = Dimensions in millimeters Figure 2-3. Dimensions for Mounting Fixed Connector, 26-Pin Figure 2-4 shows the location of the 26-pin Fixed Connector. Table 2-1 lists the I/O Fixed Connector pin numbers, Signal names, and the I/O direction with respect to the Reader (IN is in to the Reader, and OUT is out of the Reader). -
Page 17: Figure 2-4. Fixed I/O Connector Location And Pin Numbers
Section 2. Installation Note 26-pin Header, Molex 87049-2616 mates with Molex 87568-2661, flat cable 3625/26 mfg by 3M; or mates with Molex 51110-2650, terminal 50394-8051 (wires). Figure 2-4. Fixed I/O connector Location and Pin Numbers Table 2-1. Pin List for 26-pin I/O Connector (J12) Signal Name Signal Name Number... -
Page 18: Flex Connector, 10 Pin
IntelliStripe 60, TTL Insertion Reader Flex Connector, 10 Pin Figure 2-5 shows the location of the Flex Connector. Table 2-2 lists the I/O Flex Connector pin numbers, Signal names, and the I/O direction with respect to the Reader (IN is in to the Reader, and OUT is out of the Reader). -
Page 19: Timing
Section 2. Installation TIMING Figure 2-6 shows the timing for mag-stripe decode operations when a card is inserted or withdrawn. NOTE 1 CARD PRESENT (MAG MEDIA DETECTED) DATA NOTE 2 STROBE STROBE WIDTH NOTE 3 APPROXIMATELY 25-50% OF BIT TIME TIME NOTES 1. -
Page 20: Magnetic Stripe Reader
The Reader provides a 10K ohm pull-up resistor for this signal when the mag read is enabled via pin 20 "Mag-Read Enable" line. For further information about magnetic stripe readers, refer to MagTek part number 99875148, I/O Interface for TTL Magnetic Stripe Readers, Technical Reference Manual. -
Page 21: Mag-Read Enable (Sleep Mode)
Section 2. Installation Mag-Read Enable (Sleep Mode) This CMOS input controls the power to the mag-stripe read circuits and can be used to reduce the power consumption of the Reader. The read circuits require no more than 2 ms to power up from the time that the Mag Read Enable (pin 20) line is taken to a valid logic low. -
Page 22: Card Latch Switch
IntelliStripe 60, TTL Insertion Reader Subsequent to the first transition from the Card Seated sensor, there can be additional transitions because of the mechanical bounce of the Card Seated switch contacts. Card Latch Switch A snap-action switch is operated by the latch mechanism. The signal at the interface I/O connector is open when the latch is disengaged and is grounded when the latch is engaged. -
Page 23: Appendix A. Options
APPENDIX A. OPTIONS SMART CARD OPTION The location and parts of the Landing Contact Assembly are shown in Figure A-1. Return Spring ISO Contacts (8) CP8 Contacts (8) Integral Card (Not Present) Landing Switch Flex Circuit Interconnect to PCB Figure A-1. Smart Card Landing Contact Assembly The TTL PCB provides connections to all 16 ICC contacts as defined by ISO and CP8/AFNOR specifications. -
Page 24: Card Latch Option
IntelliStripe 60, TTL Insertion Reader CARD LATCH OPTION The location and parts of the Card Latch Assembly are shown in Figure A-2. Actuator Link Latch Retainer Latch Finger Spring Actuator Motor Figure A-2. Card Latch Assembly... -
Page 25: Power-Fail Latch Release Option, L3
Appendix A. Options A snap-action switch is operated by the latch mechanism. The signal at the interface I/O connector is open when the latch is disengaged and is grounded when the latch is engaged. The latch is controlled by the Latch Control signal. The latch is engaged when the Latch Control signal transitions from ground to Vcc. -
Page 26: Power-Fail Latch Release Option, L4
IntelliStripe 60, TTL Insertion Reader In case of power failure, the capacitor automatically opens the latch, which releases the card. The users must specify wire length required for their specific application. The power fail capacitor range is 3300uF to 15000uF with a rated voltage greater than the applied motor voltage. -
Page 27: Gate Option
Appendix A. Options GATE OPTION The location and parts of the Gate Assembly are shown in Figure A-5. Spring Gate Return Spring Gate Latch, Head Side Gate. Bottom Edge Contoured to Stay Clear of Card Embossing Gate Interlock Area. Gate Locks into Guide Figure A-5. - Page 28 IntelliStripe 60, TTL Insertion Reader...
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Page 29: Appendix B. Bezel Configuration And Mounting
APPENDIX B. BEZEL CONFIGURATION AND MOUNTING The Bezel is attached to the unit by four screws (Mounting inserts M3.5 x 5 Minimum deep). The four screws are inserted into the front flange slots to retain the unit to the bezel. Figure B-1 shows the position and the dimensions of the flanges. -
Page 30: Figure B-2. Bezel Mounting
IntelliStripe 60, TTL Insertion Reader Capacitor Head (In Mounting Inserts For Screws (4 pl) 26 Pin Connector 2 Head Unit) #M3.5 x 5 Minimum Deep Connector PCB Board Motor 0.34" 4.24" 4.65" 8.64mm 107.70mm 118.11mm 26 Pin Connector 3.80" 96.52mm 0.35"... -
Page 31: International Metal Bezel Mounting
With flanges only 21161129 Chassis M3 – Front and Side Mounted With flanges and bosses 21160058 IntelliStripe 60 M3 – Front and Side Mounted With flanges and bosses 21165003 IntelliStripe 65 M3 – Front and Side Mounted With flanges and bosses Table B2. -
Page 32: Figure B-3. International Metal Bezel Mounting
IntelliStripe 60, TTL Insertion Reader Capacitor Head (In Mounting Inserts For Screws (4 pl) 26 Pin Connector 2 Head Unit) #M3.5 x 5 Minimum Deep Connector PCB Board Motor 0.25" 3.94" 4.58" 6.35 mm 100.08 mm 116.33 mm 26 Pin Connector 4.00"... -
Page 33: Appendix C. Pcb Design
APPENDIX C. PCB DESIGN The dimensions for component and connector locations are shown in Figure C-1. Descriptions are listed in Table C-2. All locations and descriptions are recommended by MagTek for a PCB designed by the customer. Parameters on the board are indexed from the centerline of pin locator at vertical and horizontal point .000. -
Page 34: Table C-1. Component And Connector Descriptions
IntelliStripe 60, TTL Insertion Reader Table C-1. Component and Connector Descriptions Designation Description Manufacturer and P/N Connector, Latch Motor, 3 pin Molex 53048-0310 Connector, Power Fail Latch Molex 51021-0200 Receptacle, Mates Release Capacitor, 2 pin with Molex 52048-0210 Header. Pin 1 must connect to positive side of capacitor. -
Page 35: Pcb Head Wiring
Appendix C. PCB Design PCB HEAD WIRING The 7-pin connector that is shipped with each head is Connector, Molex 51021-700 The terminals are as follows: 21062336 50058-8000,7X 21062339 50058-8000,7X 21062344 50058-8000,3X 21062334 50058-8000,5X 21062338 50058-8000,5X (Terminal Substitute Molex 50058-8100 may be used) Part numbers, Descriptions, and Pin-outs are listed in Table C-2. - Page 36 IntelliStripe 60, TTL Insertion Reader Table C-2 (Continued) Part number Description Color Pin-out Signal 21062334 Head Spring Assy, Tk 1, 2, Primary Green Green Black 21062338 Head Spring Assy, Tk 1, 2, Secondary Green Green Black...