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Magtek IntelliStripe 60 Technical Reference Manual

Ttl insertion reader
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IntelliStripe 60
TTL INSERTION READER
TECHNICAL REFERENCE MANUAL
Manual Part Number: 99875135 Rev 20
OCTOBER 2010
REGISTERED TO ISO 9001:2008
1710 Apollo Court
Seal Beach, CA 90740
Phone: (562) 546-6400
FAX: (562) 546-6301
Technical Support: (651) 415-6800
www.magtek.com
Arrow.com.
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Summary of Contents for Magtek IntelliStripe 60

  • Page 1 IntelliStripe 60 TTL INSERTION READER TECHNICAL REFERENCE MANUAL Manual Part Number: 99875135 Rev 20 OCTOBER 2010 REGISTERED TO ISO 9001:2008 1710 Apollo Court Seal Beach, CA 90740 Phone: (562) 546-6400 FAX: (562) 546-6301 Technical Support: (651) 415-6800 www.magtek.com Arrow.com. Downloaded from...
  • Page 2 Replaced obsolete Molex connector 71220-1000 with 52207-1085 in Table C1 26 Feb 07 Added RoHS information. Added table to show all IntelliStripe 60 models. 23 Mar 07 Added 21160128 & 29. Updated Appendix D. Added to Related Documents with Triple Track ASIC w/ Shift-Out and Encrypting SPI IntelliHead.
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  • Page 4 This warranty shall be provided only for a period of one year from the date of the shipment of the product from MagTek (the “Warranty Period”). This warranty shall apply only to the “Buyer” (the original purchaser, unless that entity resells the product as authorized by MagTek, in which event this warranty shall apply only to the first repurchaser).
  • Page 5 FCC WARNING STATEMENT This equipment has been tested and was found to comply with the limits for a Class B digital device pursuant to Part 15 of FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a residential environment.

  • Page 6: Table Of Contents

    TABLE OF CONTENTS SECTION 1. FEATURES AND SPECIFICATIONS ..................1 STANDARD FEATURES .......................... 1 OPTIONS ..............................1 SPECIAL OPTION ............................ 1 CONFIGURATIONS ..........................2 RELATED DOCUMENTS ......................... 3 SPECIFICATIONS ............................ 3 SECTION 2. INSTALLATION ........................5 MECHANICAL MOUNTING ........................5 Front Flange ............................
  • Page 7 TABLES AND FIGURES Figure 1-1. IntelliStripe 60 .......................... viii Table 1-1. Specifications ..........................3 Figure 2-1. Chassis Mounting Features ....................... 6 Figure 2-2. Stand-off Mounting........................7 Figure 2-3. Dimensions for Mounting ......................8 Figure 2-4. Fixed I/O connector Location and Pin Numbers ................ 9 Table 2-1.
  • Page 8 Figure 1-1. IntelliStripe 60 viii Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Downloaded from Downloaded from Downloaded from Downloaded from Downloaded from Downloaded from Downloaded from Downloaded from...

  • Page 9: Section 1. Features And Specifications

    SECTION 1. FEATURES AND SPECIFICATIONS The IntelliStripe 60™ is a hybrid TTL Insertion Reader that reads both magnetic stripe cards and smart cards. The Reader has an industry standard mechanical footprint and electrical interface. Some models are available with an encrypting IntelliHead (see H7 description).

  • Page 10: Configurations

    IntelliStripe 60, TTL Insertion Reader CONFIGURATIONS The following part numbers are the available configurations. See Appendix D for information about each option code. 21160000 M3,C1,SG,1H,H4 21160008 M2,C1,SG,S1 (Bevel Guide)) 21160016 B1,M2,C1,L3,1H,H4,S1 21160017 M2,C1,L3,1H,H4,S1 21160018 M3,C1,L3,1H,H4,S1 21160022 M2,C1,SG,S1 21160052 M3,C1,SG,L3,1H,H4,S1,PB 21160058...

  • Page 11: Related Documents

    Section 1. Features and Specifications RELATED DOCUMENTS The IntelliStripe 60, TTL Insertion Reader will read cards that meet the standards defined by ISO (International Standards Organization): ISO 7811 Identification Cards - Mag-stripe Cards, Tracks 1-3 ISO 7810 Identification Cards - Physical Specifications (ID-1 Cards) Available from ANSI, Phone 212-642-4900;...
  • Page 12 IntelliStripe 60, TTL Insertion Reader ELECTRICAL TTL Level (Non-Intelligent PCB): Input Voltage (J12-11): 5.0 VDC ± 5% With Latch: No Latch: 2.7 VDC to 5.5 VDC Reader Current: Sleep Mode: 20 uA max. per read channel Normal Mode: 2 mA max. per read channel Reader Output levels: = 0.4 VDC @ 2.0 mA...

  • Page 13: Section 2. Installation

    PCB mounting. (See Figure 2-2.) I/O Connectors The IntelliStripe 60 contains a fixed 26-pin I/O connector, which connects to the user's circuit. The Host manipulates and monitors the signals on the 26-pin header and implements the following functions: •...
  • Page 14 IntelliStripe 60, TTL Insertion Reader The Reader also has a Power-fail Latch eject, which is automatic and is not controlled nor monitored by the Host I/O 26-pin connector. Figure 2-1. Chassis Mounting Features Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com.
  • Page 15 Section 2. Installation 0.100 = Dimensions in inches [2,54 ] = Dimensions in millimeters Figure 2-2. Stand-off Mounting Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Downloaded from Downloaded from Downloaded from Downloaded from Downloaded from Downloaded from Downloaded from...

  • Page 16: Fixed Connector, 26-Pin

    IntelliStripe 60, TTL Insertion Reader 0.100 = Dimensions in inches [2,54 ] = Dimensions in millimeters Figure 2-3. Dimensions for Mounting Fixed Connector, 26-Pin Figure 2-4 shows the location of the 26-pin Fixed Connector. Table 2-1 lists the I/O Fixed Connector pin numbers, Signal names, and the I/O direction with respect to the Reader (IN is in to the Reader, and OUT is out of the Reader).
  • Page 17 Section 2. Installation Note 26-pin Header, Molex 87049-2616 mates with Molex 87568-2661, flat cable 3625/26 mfg by 3M; or mates with Molex 51110-2650, terminal 50394-8051 (wires). Figure 2-4. Fixed I/O connector Location and Pin Numbers Table 2-1. Pin List for 26-pin I/O Connector (J12) Signal Name Signal Name Number...

  • Page 18: Flex Connector, 10 Pin

    IntelliStripe 60, TTL Insertion Reader Flex Connector, 10 Pin Figure 2-5 shows the location of the Flex Connector. Table 2-2 lists the I/O Flex Connector pin numbers, Signal names, and the I/O direction with respect to the Reader (IN is in to the Reader, and OUT is out of the Reader).

  • Page 19: Timing

    Section 2. Installation TIMING Figure 2-6 shows the timing for Mag-stripe decode operations when a card is inserted or withdrawn. NOTE 1 CARD PRESENT (MAG MEDIA DETECTED) DATA NOTE 2 STROBE STROBE WIDTH NOTE 3 APPROXIMATELY 25-50% OF BIT TIME TIME NOTES 1.

  • Page 20: Magnetic Stripe Reader

    The Reader provides a 10K ohm pull-up resistor for this signal when the Mag read is enabled via pin 20 “Mag-Read Enable” line. For further information about magnetic stripe readers, refer to MagTek part number 99875148, I/O Interface for TTL Magnetic Stripe Readers, Technical Reference Manual.

  • Page 21: Sensing Switches

    Section 2. Installation SENSING SWITCHES The sensing switches provide outputs to the 26-pin I/O connector and are routed as follows: Pin 9 = Card Present Switch Pin 10 = Card Seated Switch Pin 18 = Card Latched Switch The switch outputs are isolated from other circuits by the switch. An external interface pull-up resistor of 10K ohms, supplied by the Host interface, ensures proper sensing operation over the specified environmental range.
  • Page 22 IntelliStripe 60, TTL Insertion Reader There are two options for power-fail unlatch, designated L3 and L4. These options differ only in how the power-fail and motor voltage are applied to the board. The power-fail unlatch option disengages the latch during a power failure. This option is triggered when Vcc falls below 4.5 volts.

  • Page 23: Appendix A. Options

    APPENDIX A. OPTIONS See Appendix D for a full list of all available options. SMART CARD OPTION The location and parts of the Landing Contact Assembly are shown in Figure A-1. Return Spring ISO Contacts (8) CP8 Contacts (8) Integral Card (Not Present) Landing Switch Flex Circuit...

  • Page 24: Card Latch Option

    IntelliStripe 60, TTL Insertion Reader CARD LATCH OPTION The location and parts of the Card Latch Assembly are shown in Figure A-2. Actuator Link Latch Retainer Latch Finger Spring Actuator Motor Figure A-2. Card Latch Assembly Arrow.com. Arrow.com. Arrow.com. Arrow.com.

  • Page 25: Power-Fail Latch Release Option, L3

    Appendix A. Options A snap-action switch is operated by the latch mechanism. The signal at the interface I/O connector is open when the latch is disengaged and is grounded when the latch is engaged. The latch is controlled by the Latch Control signal. The latch is engaged when the Latch Control signal transitions from ground to Vcc.

  • Page 26: Power-Fail Latch Release Option, L4

    IntelliStripe 60, TTL Insertion Reader In case of power failure, the capacitor automatically opens the latch, which releases the card. The users must specify wire length required for their specific application. The power fail capacitor range is 3300uF to 15000uF with a rated voltage greater than the applied motor voltage.
  • Page 27 Appendix A. Options Spring Gate Return Spring Gate Latch, Head Side Gate. Bottom Edge Contoured to Stay Clear of Card Embossing Gate Interlock Area. Gate Locks into Guide Figure A-5. Gate Assembly Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com.
  • Page 28 IntelliStripe 60, TTL Insertion Reader Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Downloaded from Downloaded from Downloaded from Downloaded from...

  • Page 29: Appendix B. Bezel Configuration And Mounting

    APPENDIX B. BEZEL CONFIGURATION AND MOUNTING The Bezel is attached to the unit by four screws (Mounting inserts M3.5 x 5 Minimum deep). The four screws are inserted into the front flange slots to retain the unit to the bezel. Figure B-1 shows the position and the dimensions of the flanges.
  • Page 30 IntelliStripe 60, TTL Insertion Reader Figure B-2. Bezel Mounting Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Downloaded from...

  • Page 31: International Metal Bezel Mounting

    With flanges only 21161129 Chassis M3 – Front and Side Mounted With flanges and bosses 21160058 IntelliStripe 60 M3 – Front and Side Mounted With flanges and bosses 21165048 IntelliStripe 65 M3 – Front and Side Mounted With flanges and bosses Table B-2.
  • Page 32 IntelliStripe 60, TTL Insertion Reader Figure B-3. International Metal Bezel Mounting Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com.

  • Page 33: Appendix C. Pcb Design

    APPENDIX C. PCB DESIGN The dimensions for component and connector locations are shown in Figure C-1. Descriptions are listed in Table C-2. All locations and descriptions are recommended by MagTek for a PCB designed by the customer. Parameters on the board are indexed from the centerline of pin locator at vertical and horizontal point .000.
  • Page 34 IntelliStripe 60, TTL Insertion Reader Table C-1. Component and Connector Descriptions Designation Description Manufacturer and P/N Connector, Latch Motor, 3 pin Molex 53048-0310 Connector, Power Fail Latch Molex 51021-0200 Receptacle, Mates Release Capacitor, 2 pin with Molex 52048-0210 Header. Pin 1 must connect to positive side of capacitor.

  • Page 35: Pcb Head Wiring

    Appendix C. PCB Design PCB HEAD WIRING The 7-pin connector that is shipped with each head is Connector, Molex 51021-700 The terminals are as follows: 21062367 50058-8000,7X 21062368 50058-8000,7X 21062344 50058-8000,3X (Terminal Substitute Molex 50058-8100 may be used.) Part numbers, Descriptions, and Pin-outs are listed in Table C-2. Table C-2.
  • Page 36 IntelliStripe 60, TTL Insertion Reader Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com.

  • Page 37: Appendix D. Configuration Options

    APPENDIX D. CONFIGURATION OPTIONS OPTION CHOICE CODE PRINTED CIRCUIT BOARD None MOUNTING BRACKET CONFIG. FRONT SIDE FRONT AND SIDE NO MOUNT SMARTCARD IC CONTACTS EIGHT CONTACTS NO CONTACTS SECURITY GATE CARD LATCH CARD LATCH W/SWITCH &PF PF THROUGH MAIN CONN. NO LATCH MAGNETIC HEAD CONFIG.

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