Overall Schematic Diagram - Duplo DBM-120 Maintenance Manual

LCD
1 GND
2 5V
3 VO
4 RS
5 R/W
6 E
7 LD0
8 LD1
9 LD2
10 LD3
11 LD4
12 LD5
13 LD6
14 LD7
15
16
DOOR SW
054-10248
COM N.O.
BACK JOG UNIT MOT
99A-8013 DC7.3V 7.3W
1 A–
99A-8013 2 24V
3 A
SPM
4
B
5 24V
6 B–
STOPPER UNIT MOT
99A-8013 DC7.3V 7.3W
1 A–
2 24V
3 A
SPM
4 B
5 24V
6
B–
STOPPER MOT
99A-8013 DC7.3V 7.3W
PURPLE PURPLE
1 1 1
A– 1 1
BROWN
BROWN
2 24V 2 2 2 2
GRAY GRAY
3 A 3 3 3 3
SPM SKYBLUE SKYBLUE
4 B 4 4 4 4
BROWN BROWN
5 24V 5 5 5 5
YELLOW
YELLOW
6 B– 6 6 6 6
PURPLE 044 PURPLE
7 7 7 7
BLUE 048 BLUE
STOPPER HOME SEN
8 8 8 8
PINK 046 PINK
9 9 9 9
98R-8023
PINK GRAY 052 GRAY
3 ANODE 10 10 10 10
PURPLE BLUE 053 BLUE
1 COLLECTOR 11 11 11 11
BLUE
GND 12 12
2 12 12
STOPPER PAPER SW
054-10259
GRAY
SIG (N.C.) 1
BLUE
GND 2
SIDE JOG MOT
99A-8013 DC7.3V 7.3W
1 A–
2 24V
3 A
SPM
4 B
5 24V
6
B–
BACK JOG MOT
99A-8013
DC7.3V 7.3W
PURPLE PURPLE
1 A– 1 1 1 1
BROWN
BROWN
2 24V 2 2 2 2
GRAY GRAY
3 A 3 3 3 3
SPM SKYBLUE SKYBLUE
4 B 4 4 4 4
BROWN BROWN
5 24V 5 5 5 5
YELLOW
YELLOW
6 B– 6 6 6 6
PURPLE 033 PURPLE
7 7 7 7
BLUE 037 BLUE
BACK JOG HOME SEN 8 8 8 8
PINK 035 PINK
98R-8023 9 9 9 9
PINK PURPLE 005 PURPLE
3 ANODE 10 10 10 10
PURPLE BLUE 009 BLUE
1 COLLECTOR 11 11 11 11
BLUE PINK 007 PINK
2 12 12 12 12
GND
BACK JOG PAPER SEN
98R-8023
PINK
3 ANODE
PURPLE
1 COLLECTOR
BLUE
2
GND
Note 1) COU : Counter
Note 2) SOL : Solenoid
Note 3) SPM : Stepper Motor
Note 4) M : Motor
Note 5) CL : Clutch
OP UNIT
99J-8015
CN3 CN1
PURPLE
1 GND 1 SCL
BLUE
2 5V 2 GND
GRAY
3 VO 3 SDA 1 1
BLUE
4 RS 4 GND 2 2
5 R/W 5 3 3
6 E 6 GND 4 4
ORANGE
7 5 5
7 LD0 6V
BLUE FOR WRITING ON FPGA
8 LD1 8 GND 6 6
9 LD2
10 LD3
11
LD4
12 LD5
13 LD6 CN2
14 LD7 1 SCL
15 2 GND
16 3 SDA
4 GND
5
(cf. OP CIRCUIT
6 GND
99J-8503) 7 6V
8 GND
STAPLE MOT
98Y-8516
DC24V 38.5W
RED
1
1
M BLACK
2 2
KNIFE MOT
11C-8101 DC24V 77W
RED
1 1
M BLACK
2 2
FOLD FEED MOT
11C-8101 DC24V 77W
RED
1 1
M
BLACK
2
2
FEED MOT
11C-8102 DC24V 1 5A
RED
1 1
M WHITE
2 2
MACHINE MOVE MOT
11C-8103
DC24V 0.14A
RED
1 1
BLACK
2 2
ORENGE 047 PINK
M
3 3
YELLOW 045 YELLOW
4 4
BLUE 049 BLUE
5 5
STACKER MOT
FROM MC UNIT J07
11C-8104
DC24V 0.32A
RED
WHITE
1 1 1 1
M BLACK BLACK
2 2 2 2
3 3
EJECT SOL
11C-8105 DC24V 36Ω
BROWN
1 1
SOL WHITE
2 2
FLAT GATE SOL
003-80589 DC24V 72Ω
BROWN
1 1
SOL WHITE
2 2
FEED CL
11C-8106 DC24V 4W
BLUE
1 1
CL BLUE
2 2
COUNTER
99J-8103 DC24V 1W
BROWN
1 1
WHITE
COU
2 2
MC UNIT
11C-8007
J17 J01
6
001 BROWN
1 5
1 TCK 24V
002 BROWN
2 GND 2 24V 4
003 BLUE
3 TDO 3 0V 3
004 BLUE
4 VCC 4 0V 2
5 5 FG 1
TMS
6
VH05T
7
J16
8
126 ORANGE
9 1 6V
TDI
127 BLUE
10 GND 2 GND
PHD10T EH02T
J05 J06
064 PURPLE 005 PURPLE
1 SCL 1 BACK JOG PAPER SEN
065 BLUE 006 GRAY
2 GND 2 STAPLE HOME SEN
066 GRAY 007 PINK
3 3
SDA 5V
067 BLUE 008 PINK
4 GND 4 5V
009 BLUE
5 5 0V
010 BLUE
6 GND 6 0V
068 ORANGE 011 YELLOW
7 7 MACHINE MOVE HOME SEN
6V
069 BLUE 012 ORANGE
8 GND 8 KNIFE HOME SEN
013 PINK
XH08T 9 5V
014 PINK
10 5V
015 BLUE
11 0V
016 BLUE
12 0V
J12
017 SKYBLUE
070 BROWN 13 STAPLE INDEX SEN
1 24VA 018 PURPLE
071 SKYBLUE 14
KNIFE INDEX SEN
2 STAPLE MOT 019 PINK
072 BROWN 15 5V
3 24VA 020 PINK
073 YELLOW 16 5V
4 KNIFE MOT 021 BLUE
074 BROWN 17 0V
5 24VA 022 BLUE
075 PURPLE 18 0V
6 FOLD FEED MOT 023 GRAY
076 BROWN 19 FOLD FEED INDEX SEN
7 24VA 024 YELLOW
077 SKYBLUE 20 FEED INDEX SEN
8 FEED MOT 025 PINK
21
5V
026 PINK
VH08T
22 5V
027 BLUE
23 0V
028 BLUE
24 0V
25
INPUT1 (NC)
029 ORANGE
26 OPTION SEN
27 5V
030 PINK
28 5V
29 0V
031 BLUE
30 0V
J13
078 BROWN
PHD30T
1 24V
079 ORANGE
2 DOOR
080 GRAY J07
3 MACHINE MOVE MOT 032 SKYBLUE
081 PURPLE 1 SIDE JOG HOME SEN
4 MACHINE MOVE MOT– 033 PURPLE
082 BROWN 2 BACK JOG HOME SEN
5 24VA 034 PINK
083 YELLOW 3
5V
6 STACKER MOT 035 PINK
4 5V
036 BLUE
EH06T
5 0V
037 BLUE
6 0V
038 GRAY
7
BACK UNIT HOME SEN
039 SKYBLUE
8 STOPPER UNIT HOME SEN
040 PINK
9 5V
041 PINK
10
5V
042 BLUE
11 0V
043 BLUE
12 0V
044 PURPLE
13 STOPPER HOME SEN
045 YELLOW
14
MACHINE MOVE INDEX SEN
046 PINK
15 5V
047 PINK
16 5V
J11
048 BLUE
084 PURPLE 17 0V
A– 049 BLUE
1
085 BROWN 18
0V
2 24V 050 ORANGE
086 GRAY 19 STAPLE PAPER SW
3 A 051 BLUE
20 0V
4 24V 052 GRAY
21
087 SKYBLUE STOPPER PAPER SW
B 053 BLUE
5
088 BROWN 22 0V
6 24V 054 YELLOW
089 YELLOW 23 BOOKRET EJECT PAPER SW
7 B– 055 BLUE
24 0V
8 24V 056 ORANGE
090 PURPLE 25
FLAT EJECT PAPER SW
9 A– 057 BLUE
091 BROWN 26 0V
10 24V 058 YELLOW
092 GRAY 27 STAPLE EMPTY R SEN
11 A 059 YELLOW
28 STAPLE EMPTY L SEN
24V 060 PINK
12
093 SKYBLUE 29
5V
13 B 061 PINK
094 BROWN 30 5V
14 24V 062 BLUE
095 YELLOW 31 0V
15 B– 063 BLUE
32
0V
16 24V
096 PURPLE
PHD32T
17 A–
097 BROWN
18 24V
J09
098 GRAY
19 A
1
EJECT/SIZE
20 24V
099 SKYBLUE 2 BUSY
21 B
100 BROWN 3 READY/SIZE
22 24V
4
101 YELLOW START
B–
23
5
24 24V
6 0V
PHD24T
7 0V
8
0V
9 0V
J10 DSB9S
102 PURPLE
1
A–
J02
103 BROWN
2 24V
104 GRAY 1 DOUT
3 A
2 DOUT–
4 24V
3
105 SKYBLUE CLK
5 B
106 BROWN 4 CLK–
SERIAL INTERFACE
6 24V
107 YELLOW 5 DIN
(For Front Side Machine)
7 B–
6 DIN–
8 24V
108 PURPLE 7
6V
9 A–
109 BROWN 8 GND
10 24V
110 GRAY
TM11R-3C-88
11 A
12
24V
111 SKYBLUE J03
13 B
112 BROWN 1 DOUT
14 24V
113 YELLOW 2 DOUT–
15 B–
3
CLK
16 24V
4 CLK–
SERIAL INTERFACE
PHD16T
5 DIN
(For Rear Side Machine)
6 DIN–
J15
114 BROWN 7
6V
1 24V
115 PURPLE 8 GND
2 EJECT CORLO SOL
116 BROWN
TM11R-3C-88
3 24V
117 GRAY
4
FLAT GATE SOL
J08
5 24V
1 SPEED
6 OPTION2 SOL
2 MSEL1
7 24V
3
JOG/RESET
8 OUTPUT 1 (NC)
120 BROWN 4 PAPER OUT
9 24V
121 SKYBLUE 5 WAIT
10 FEED CL
6 0V
11
24V
7
0V
12 OPTION1 SOL
124 BROWN 8 MSEL3
13 24V
125 PURPLE 9 OPEN
14 COUNTER
10 MSEL4 ( 5V)
EH14T
11
12
PARALLEL INTERFACE
13
FG
14
ERROR
15 MSEL2
16 START
17 PAPER SWITCH
18
0V
19 0V
20 0V
21
(cf. MC CIRCUIT
22
11C-8501)
23
24
25
DSB25P
J14
1
24VA
2 DC-6, 8 MOT
PARALLEL INTERFACE
3 5V
4 GND
EH04T
11C-M12M0-0004-0

7. OVERALL SCHEMATIC DIAGRAM

SWITCHING POWER SUPPLY RM UNIT
11C-8021
11C-8013
CN1 CN2 CN4
204 PURPLE
1 FG 1 FG 1 REM SW-A
CN2
2 2 2
201 WHITE 205 BLACK
24V
3 AC (N) 3 AC (L) 3 REM SW-C
24V
4 4 4
24V 202 BLACK 206 GRAY
5 AC (L) 5 AC (N) 5 REM SW-B
GND
GND
GND
FG
CN3
CN5 1 AC (N)
1
24V 2 AC (N)
2 3
6V
3 GND 4 AC (L)
4 POWER 5 AC (L)
5
POWER– 6
7 FG
8 FG
(cf. RM CIRCUIT
11C-8502)
1 AC (N) N
2 FG
3
FG AC (L) IN
TO MACHINE MOVE MOT
BACK UNIT HOME SEN
98R-8023
040 PINK
3 ANODE
038 GRAY
1 COLLECTOR
042 BLUE
2 GND
STOPPER UNIT HOME SEN
98R-8023
041 PINK
3 ANODE
039 SKYBLUE
1 COLLECTOR
043 BLUE
2
GND
032 SKYBLUE
1 1
036 BLUE
2 2
034 PINK
3 3
050 ORANGE
4 4
051 BLUE
5 5
054 YELLOW YELLOW
1 1 1
055 BLUE BLUE
2 2 2
056 ORANGE
1
057 BLUE
2
11C-8031
060 PINK
2 2 VCC
058 YELLOW
3 3
VOUT
062 BLUE
1 1 GND
11C-8031
061 PINK
2 2 VCC
059 YELLOW
3 3
VOUT
063 BLUE
1 1 GND
3
2
REMOTE POWER SWITCH
054-10258
1
POWER CORD
AC120V 60Hz : 055-10209 (USA)
AC220 to 240V 50/60Hz : 055-10212 (UK)
AC100V 50/60Hz : 96E-8184 (JAPAN)
STAPLE HOME SEN
98R-8023
98R-8023
008 PINK
3 ANODE
006 GRAY
1 COLLECTOR
010 BLUE
2 GND
MACHINE MOVE HOME SEN
98R-8023
013 PINK
3 ANODE
011 YELLOW
1 COLLECTOR
015 BLUE
2 GND
KNIFE HOME SEN
98R-8023
014 PINK
3 ANODE
012 ORANGE
1 COLLECTOR
016 BLUE
2 GND
STAPLE INDEX SEN
98R-8023
019 PINK
3 ANODE
017 SKYBLUE
1 COLLECTOR
021 BLUE
GND
2
KNIFE INDEX SEN
98R-8023
020 PINK
3 ANODE
018 PURPLE
1 COLLECTOR
022 BLUE
2 GND
FOLD FEED INDEX SEN
98R-8023
025 PINK
3 ANODE
023 GRAY
1 COLLECTOR
027 BLUE
2 GND
FEED INDEX SEN
98R-8023
026 PINK
3 ANODE
024 YELLOW
1 COLLECTOR
028 BLUE
2 GND
OPTION SEN
98R-8023
030 PINK
3 ANODE
029 ORANGE
1 COLLECTOR
031 BLUE
2 GND
SIDE JOG HOME SEN
98R-8023
PINK
3 ANODE
SKYBLUE
1 COLLECTOR
BLUE
2 GND
STAPLE PAPER SW
054-10259
ORANGE
1 SIG (N.C.)
BLUE
2 GND
BOOKLET EJECT PAPER SW
054-10246
SIG (N.C.)
GND
FLAT EJECT PAPER SW
054-10246
SIG (N.C.)
GND
STAPLE EMPTY R SEN
STAPLE EMPTY L SEN
2-27