Related Manuals for REXROTH IndraControl L25
Summary of Contents for REXROTH IndraControl L25
- Page 1 The Drive & Control Company IndraControl L25, L45, L65, L75 and L85 Controls Operating Instructions Edition 02 R911336525...
- Page 2 © Bosch Rexroth AG 2015 This document, as well as the data, specifications and other information set forth in it, are the exclusive property of Bosch Rexroth AG. It may not be repro- duced or given to third parties without its consent.
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Page 3: Table Of Contents
L25, L45, L65, L75 and L85 Bosch Rexroth AG Table of Contents Table of Contents Page About this documentation..............1 Product identification and scope of delivery........Product identification................3 Scope of delivery................... 3 Use of the safety instructions..............4 Structure of the safety instructions............4 Explaining signal words and safety alert symbol........ - Page 4 10.5 Demounting the control..............10.5.1 Separating function modules from the control (if function modules were mounted)..................26 10.5.2 Removing the first Rexroth Inline terminal (if Inline terminals were mounted)..................... 26 10.5.3 Removing control from top-hat rail............27 10.6 Demounting and changing the Inline terminals........28 10.6.1 Removing an Inline terminal..............
- Page 5 L25, L45, L65, L75 and L85 Bosch Rexroth AG Table of Contents Page 10.7.11 Further interfaces................41 Commissioning..................41 11.1 General information................11.2 Commissioning steps................Device description................43 12.1 General information................Error causes and troubleshooting............Maintenance..................44 14.1 General information................
- Page 6 Bosch Rexroth AG L25, L45, L65, L75 and L85 DOK-CONTRL -IC*LX5*****-IT02-EN-P...
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Page 7: About This Documentation
L25, L45, L65, L75 and L85 Bosch Rexroth AG About this documentation 1 About this documentation Overview on target groups and product phases In the following illustration, the framed activities, product phases and target groups refer to the present documentation. - Page 8 The type code specifications are located on the type plate of the device. Also re- fer to chapter 2 "Product identification and scope of delivery" on page Related documents Title Part number and document type PLC Programming with Rexroth R911170806 IndraLogic 1.0 Operating and Programming Instructions Rexroth IndraLogic 1.0 RECO Inline...
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Page 9: Product Identification And Scope Of Delivery
Please email your feedback on the documentations to Feed- back.Documentation@boschrexroth.de. Directly insert comments in the elec- tronic PDF document and send the PDF file to Bosch Rexroth. 2 Product identification and scope of delivery 2.1 Product identification The type plate is located on the back side. -
Page 10: Use Of The Safety Instructions
Bosch Rexroth AG L25, L45, L65, L75 and L85 Use of the safety instructions Female connector strip (already mounted) ● Antistatic bag ● Lithium battery (already inserted) ● 3 Use of the safety instructions 3.1 Structure of the safety instructions... -
Page 11: Symbols Used
L25, L45, L65, L75 and L85 Bosch Rexroth AG Use of the safety instructions WARNING In the event of non-compliance with this safety instruction, death or serious in- jury will occur. CAUTION In the event of non-compliance with this safety instruction, minor or moderate injury can occur. -
Page 12: Intended Use
Bosch Rexroth AG L25, L45, L65, L75 and L85 Spare parts, accessories and wear parts 4 Intended use NOTICE Danger of destruction of the device if not ex- pressly stated accessories, mounting parts and other components, cables, lines, software and firmware are used. -
Page 13: Fan For The Controls L45, L65, L75 And L85
L25, L45, L65, L75 and L85 Bosch Rexroth AG Spare parts, accessories and wear parts 5.3 Fan for the controls L45, L65, L75 and L85 Ordering code Part number Description CAL01.1-F2 R911171153 Tab. 5-3: Fan for the controls L45, L65 and L85 5.4 Battery for the controls L45, L65, L75 and L85... -
Page 14: Ambient Conditions
Bosch Rexroth AG L25, L45, L65, L75 and L85 Ambient conditions 3 V lithium battery Service life: At least five years. Fans Fans are mechanical wear components. Their service life is extremely tempera- ture-dependent. Service life of the fan: 95,000 hours at 24°C ●... - Page 15 Use the "IH_Temperature" function to read out the internal control temperature in the "RIH_CMLx.library" library of the "IndraWorks" application program (from version 11), see also the documentation Rexroth IndraWorks 12VRS Basic Libra- ries IndraLogic 2G (DOK-IL*2G*-BASLIB**V12-LI01-EN-P, R911336285). For the IndraControl L85 control, the fan is included upon delivery and is mandatory for its operation.
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Page 16: Technical Data
Bosch Rexroth AG L25, L45, L65, L75 and L85 Technical data 7 Technical data 7.1 General technical data Processor Control L25: Renesas SH7785 with 576 MHz (CPU CLK) Control L45: AMD LX800 with 500 MHz Control L65: Intel Celeron M with 1.0 GHz Control L75: Intel Atom E3827 DualCore with 1.75 GHz... -
Page 17: Voltage Supply And Current And Power Consumption
L25, L45, L65, L75 and L85 Bosch Rexroth AG Technical data Digital inputs and outputs (only on 8 × electrically isolated digital inputs ● L45, L65, L75 and L85) 8 × electrically isolated digital outputs ● Weight 1.8 kg Degree of protection... -
Page 18: Standards
Bosch Rexroth AG L25, L45, L65, L75 and L85 Standards 8 Standards 8.1 Standards used Standard Meaning DIN EN 60 204-1 Safety of machinery - Electrical equipment of machines DIN EN 61 131-2 Programmable logic controllers Equipment and test requirements... -
Page 19: Ul/Csa Certified
L25, L45, L65, L75 and L85 Bosch Rexroth AG Standards 8.3 UL/CSA certified The devices are certified according to UL508 (Industrial Control Equipment) and ● C22.2 No. 142-M1987 (CSA) ● However, there can be combinations or extension stages with a limited or miss- ing certification. -
Page 20: Interfaces
Bosch Rexroth AG L25, L45, L65, L75 and L85 Interfaces 9 Interfaces 9.1 Interface view 1 2 3 4 9 10 11 ① to ⑩ Refer to ⑦ tab. 9-1 "Control interfaces" Slot for Compact Flash card ⑪ on page 15 PWR IN voltage supply Fig. -
Page 21: Overview
L25, L45, L65, L75 and L85 Bosch Rexroth AG Interfaces 9.2 Overview Name at housing Connection type Connector type Mating connec- Note on device variants (no. in graphic) tor and cable (Integrated) (From outside) X7E4 Ethernet RJ45 socket RJ45 plug Availability: (①) -
Page 22: Mounting, Demounting And Electric Installation
Bosch Rexroth AG L25, L45, L65, L75 and L85 Mounting, demounting and electric installation 10 Mounting, demounting and electric installation 10.1 Installation notes Do not lay the cables in parallel to motor cables or other strong sources of in- ●... -
Page 23: Housing Dimensions
L25, L45, L65, L75 and L85 Bosch Rexroth AG Mounting, demounting and electric installation 10.2 Housing dimensions 10.2.1 Housing dimensions of the L45, L65, L75 and L85 Fig. 10-2: L45, L65, L75 and L85, bottom view (in mm) 17/53 DOK-CONTRL -IC*LX5*****-IT02-EN-P... - Page 24 Bosch Rexroth AG L25, L45, L65, L75 and L85 Mounting, demounting and electric installation Fig. 10-3: L45, L65, L75 and L85, with fan, front view (in mm) 18/53 DOK-CONTRL -IC*LX5*****-IT02-EN-P...
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Page 25: Housing Dimensions L25
L25, L45, L65, L75 and L85 Bosch Rexroth AG Mounting, demounting and electric installation Fig. 10-4: L45, L65 and 75 (without fan), left view (in mm), the cut-out for the top-hat rail is arranged centrally 10.2.2 Housing dimensions L25 Fig. 10-5: L25, bottom view (in mm) - Page 26 Bosch Rexroth AG L25, L45, L65, L75 and L85 Mounting, demounting and electric installation Fig. 10-6: L25, front view (in mm) Fig. 10-7: L25, left view (in mm), the cut-out for the top-hat rail is arranged centrally 20/53 DOK-CONTRL -IC*LX5*****-IT02-EN-P...
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Page 27: Housing Dimensions Of The Fan
L25, L45, L65, L75 and L85 Bosch Rexroth AG Mounting, demounting and electric installation 10.2.3 Housing dimensions of the fan Fig. 10-8: Fan, front view (in mm) 10.3 Mounting the control 10.3.1 General information NOTICE Destruction of the components due to the... -
Page 28: Mounting The Control On The Top-Hat Rail
10.1 "In- stallation notes" on page 10.3.3 Mounting Rexroth Inline terminals (optional) in series 1. If necessary, mount the Rexroth Inline terminals in series (see also "Auto- mation Terminals of the Product Family Rexroth Inline" DOK-CONTRL -ILSY- SINS***-AWxx-, part number: "R911317021"). - Page 29 L25, L45, L65, L75 and L85 Bosch Rexroth AG Mounting, demounting and electric installation 2. First snap on the terminal required to set up the station perpendicularly to the top-hat rail (A in figure 10-10). Fig. 10-10: Snapping on the terminal on the top-hat rail Ensure that all tongues and grooves of neighboring terminals are in- terlocked (B in figure 10-10).
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Page 30: Mounting The Shielding Plate
10.3.4 Mounting the shielding plate 1. The shielding plate has to form the mechanical end to the right of the con- trol, irrespective of whether Rexroth Inline terminals have been mounted in series. NOTICE... -
Page 31: Mounting The Fan (If Necessary)
L25, L45, L65, L75 and L85 Bosch Rexroth AG Mounting, demounting and electric installation ① End clamps ② Top-hat rail Fig. 10-12: End clamps The end clamps are used as lateral termination elements. 10.4 Mounting the fan (if necessary) ①... -
Page 32: Demounting The Control
PCI PLUS bus is separated. 10.5.2 Removing the first Rexroth Inline terminal (if Inline terminals were mounted) 1. Start with the first Inline terminal mounted to the right of the control. All connectors of the terminal have to be removed. -
Page 33: Removing Control From Top-Hat Rail
Bosch Rexroth AG Mounting, demounting and electric installation Fig. 10-15: Before demounting the control, remove the first Rexroth Inline terminal 10.5.3 Removing control from top-hat rail 1. Loosen the release levers mounted at the bottom side by pulling the re- lease lever downwards using a screwdriver. -
Page 34: Demounting And Changing The Inline Terminals
Bosch Rexroth AG L25, L45, L65, L75 and L85 Mounting, demounting and electric installation ① Top-hat rail Fig. 10-17: Demount the control from top-hat rail (C) 3. Remove the control by pulling it diagonally upwards. 10.6 Demounting and changing the Inline terminals 10.6.1 Removing an Inline terminal... -
Page 35: Changing An Inline Terminal
L25, L45, L65, L75 and L85 Bosch Rexroth AG Mounting, demounting and electric installation Fig. 10-18: Removing the labeling field and connectors 3. Remove the connector (B in figure 10-18). 4. Remove the adjacent connectors of the neighboring terminals (C in figure 10-19). -
Page 36: Electric Installation
10.7.2 External power supply unit All control components are supplied from 24 V voltage supplies. Use the Bosch Rexroth power supply unit VAP01.1H-W23-024-010-NN, part num- ber R911171065, for the logic supply. For further information on the external power supply unit and on the creation of overvoltage categories, refer to the documentation of the power supply unit. - Page 37 L25, L45, L65, L75 and L85 Bosch Rexroth AG Mounting, demounting and electric installation For the control L25: To connect the supply voltage, only the power connector (R-IB IL SCN-PWR IN-PWR) may be used for the control L25. For the controls L45, L65, L75 and L85: To connect the supply volt- age, only the power connector (R-IB IL SCN-PWR IN-PWR) may be used.
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Page 38: Voltage Supply
Bosch Rexroth AG L25, L45, L65, L75 and L85 Mounting, demounting and electric installation For further information on the connection, please refer to the project planning manual of the relevant control. NOTICE Possible malfunction if the contacts 2.1 and 2.2 are interchanged For the controls L45, L65. - Page 39 L25, L45, L65, L75 and L85 Bosch Rexroth AG Mounting, demounting and electric installation Load and logic supply unit + 24 V 0 V Overvoltage category I 24 V Reset Stop E.g. terminal strip UKS6-FSI/6 circuit breaker TCP10 A X7E5...
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Page 40: Grounding
General information NOTICE Control failure due to insufficient grounding Ensure grounding. An optimum grounding is required to keep away possible interferences from the control and from the Rexroth Inline terminals and to discharge them to the ground. 34/53 DOK-CONTRL -IC*LX5*****-IT02-EN-P... - Page 41 Voltage jumper Starting at the control, the FE (functional earth) voltage jumper is routed through all connected Rexroth Inline terminals. This ensures that these terminals are grounded, once the control, the supply terminals and the top-hat rail were grounded properly.
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Page 42: Shielding
Bosch Rexroth AG L25, L45, L65, L75 and L85 Mounting, demounting and electric installation Potential equalization Potential equalization acc. to DIN VDE 0100 part 540 has to be provided be- tween the system parts and the voltage supply. Information on the protective conductor system All system components have to be connected to the PE protective conductor sys- tem at the connectors marked accordingly. -
Page 43: Information On The Control Use Above 2,700 M Above Sea Level
60204 (see also chapter 6 "Ambient conditions" on page If it is used above 2700 m above seal level, Bosch Rexroth does as- sume any warranty. Therefore, the user assumes the responsibility if used above 2,700 m above sea level. - Page 44 Bosch Rexroth recommends the following actions: Use an isolating transformer between the 400 V AC and 230 V AC mains ● Use the Bosch Rexroth power supply unit "VAP01.1H-W23 024-010-NN", part ● number R911171065, to generate the 24 V DC supply voltage...
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Page 45: Digital Onboard Inputs On The Controls L45, L65, L75 And L85
L25, L45, L65, L75 and L85 Bosch Rexroth AG Mounting, demounting and electric installation 10.7.9 Digital onboard inputs on the controls L45, L65, L75 and L85 IN 1, IN 2, IN 5, IN 6 +24 V +24 V IN 3, IN 4, IN 7, IN 8 Sensor Fig. - Page 46 Bosch Rexroth AG L25, L45, L65, L75 and L85 Mounting, demounting and electric installation OUT 1, OUT 2, OUT 5, OUT 6 OUT 3, OUT 4, OUT 7, OUT 8 Actuator Fig. 10-26: L45, L65, L75 and L85: Digital inputs at the connector set "R-IB IL CML S01- PLSET"...
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Page 47: Further Interfaces
10.7.11 Further interfaces Further interfaces (Ethernet, Profibus DP, Sercos, Ready contact, Compact Flash card, Inline bus and function modules) are described in the project planning manuals of the controls Rexroth IndraControl L45/L65/L75/L85 and Rexroth IndraControl L25, see also "Related documents" on page Connect the Ready contact (X2R) using cables with a conductor cross-section of AWG 16-24. - Page 48 Bosch Rexroth AG L25, L45, L65, L75 and L85 Commissioning NOTICE Malfunctions of the control if the control is switched off while updating. Ensure that, depending on the software variant, "HW init" is displayed after switching on the control. Wait unit the procedure is completed (approx. 20 seconds).
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Page 49: Device Description
L25, L45, L65, L75 and L85 Bosch Rexroth AG Device description 12 Device description 12.1 General information ① ⑦ Ready contact Digital outputs ② ⑧ Reset button and stop LED Digital inputs ③ ⑨ Display with four operating keys RS485 ④... -
Page 50: Error Causes And Troubleshooting
Bosch Rexroth AG L25, L45, L65, L75 and L85 Maintenance 13 Error causes and troubleshooting Repairs at the device by the customer are not permitted. Exceptions are maintenance works listed in the chapter "Maintenance". For further information in the event of repair, please contact the Bosch Rexroth Service. -
Page 51: Display (Lcd)
● 14.3 Display (LCD) If the readability of the display deteriorates, it might have to be replaced. For further information, please contact the Bosch Rexroth Service, see also chapter 17 "Service and support" on page Only use the display set specified in chapter 5.5 "Display set"... - Page 52 Bosch Rexroth AG L25, L45, L65, L75 and L85 Maintenance 2. Pull the battery with the plastic strap out of the housing. 3. To insert a new battery, pull the battery cover forward using the plastic strap attached (see ② in figure 14-2).
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Page 53: Ordering Information
L25, L45, L65, L75 and L85 Bosch Rexroth AG Ordering information 15 Ordering information 15.1 Type code Lx5 Short type description 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 Example: C M L 2 5 . -
Page 54: Disposal
Used batteries can contain hazardous substances, which can harm the environ- ment or the people´s health when they are improper stored or disposed of. After use, the batteries or accumulators contained in Rexroth products have to be disposed of according to the country-specific collection system. - Page 55 L25, L45, L65, L75 and L85 Bosch Rexroth AG Service and support Service Germany Our technology-oriented Competence Center in Lohr, Germany, is responsible for all your service-related queries for electric drive and controls. Contact the Service Hotline and Service Helpdesk under:...
- Page 56 Bosch Rexroth AG L25, L45, L65, L75 and L85 50/53 DOK-CONTRL -IC*LX5*****-IT02-EN-P...
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Page 57: Index
L25, L45, L65, L75 and L85 Bosch Rexroth AG Index Index Accessories........6 Electric installation....... 30 Accumulators........ 48 End clamp........24 Ambient conditions......8 Error causes........44 ANSI Z535.6-2006......4 Fan..........7 Batteries........48 Fan mounting........ 25 Battery..........7 Fans Service life......... - Page 58 Bosch Rexroth AG L25, L45, L65, L75 and L85 Index Operating display......44 Warnings......... 4 Ordering information....47 Wear parts........6, 7 Potential equalization....36 Power connector......6 Power connector (L25)....6 Power supply unit......7 Power supply unit, external..30 Processor........
- Page 59 L25, L45, L65, L75 and L85 Bosch Rexroth AG Notes...
- Page 60 The Drive & Control Company Bosch Rexroth AG Electric Drives and Controls P.O. Box 13 57 97803 Lohr, Germany Bgm.-Dr.-Nebel-Str. 2 97816 Lohr, Germany Tel. +49 9352 18 0 +49 9352 18 8400 www.boschrexroth.com/electrics DOK-CONTRL -IC*LX5*****-IT02-EN-P...