Universal interface module 4 digital inputs/outputs 0.5 a (m12) (82 pages)
Summary of Contents for REXROTH MTS-P01.2/G2
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Industrial Electric Drives Linear Motion and Service Mobile Hydraulics and Controls Assembly Technologies Pneumatics Automation Hydraulics Rexroth PLC Modules 294690 MTS-P01.2/G2 and Ausgabe 02 MTS-P02.2/G2 Project Planning Manual...
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About this Documentation PLC Modules MTS-P01.2/G2 and MTS-P02.2/G2 Rexroth PLC Modules Title MTS-P01.2/G2 and MTS-P02.2/G2 Project Planning Manual Type of Documentation DOK-CONTRL-MTS-P0*.2G2-PR02-EN-P Document Typecode Document Number, 120-0400-B387-02/EN Internal File Reference This documentation describes how to configure, mount and commision Purpose of Documentation the MTS-P01.2/G2 and MTS-P02.2/G2.
PLC Modules MTS-P01.2/G2 and MTS-P02.2/G2 Contents Contents Rexroth PLC MTS-P01.2 and MTS-P02.2 Brief Description..........................1-1 Side and Front View of the MTS-P01.2 and MTS-P02.2 .............. 1-2 Important Directions for Use Appropriate Use ..........................2-1 Introduction ..........................2-1 Areas of Use and Application....................2-2 Inappropriate Use..........................
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Contents PLC Modules MTS-P01.2/G2 and MTS-P02.2/G2 BT Bus (X15)..........................5-2 Addressing ..........................5-4 Startup Mounting ............................6-1 Setting of Addresses ........................6-1 General Notes .......................... 6-1 Battery............................6-2 Status Information and Error Diagnosis ..................6-3 Indication of Operating States....................6-3 Indication of Errors........................
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PLC Modules MTS-P01.2/G2 and MTS-P02.2/G2 Contents 12 Configurations 12-1 12.1 MTS-P0*.2-D2-B1-NN-NN-NN-FW ..................... 12-1 12.2 MTS-P0*.2-D2-B1-S4-NN-NN-FW ....................12-2 12.3 MTS-P0*.2-D2-P1-NN-NN-NN-FW ..................... 12-3 12.4 MTS-P0*.2-D2-B1-P1-S4-NN-FW....................12-4 13 Accessories 13-1 13.1 Selection List of Connectors and Ready-Made Cables .............. 13-1 14 List of Figures 14-1 15 Service &...
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Contents PLC Modules MTS-P01.2/G2 and MTS-P02.2/G2 DOK-CONTRL-MTS-P0*.2G2-PR02-EN-P...
COM user interface (RS232), which is operated via the PLC user program, is provided for connection of a printer, a read-write memory, or an operating and visualization device, e.g. Rexroth BTV04/05. Multimode operation of the interface (RS232/RS422/RS485) is configured using an PLC function block.
Rexroth PLC MTS-P01.2 and MTS-P02.2 PLC Modules MTS-P01.2/G2 and MTS-P02.2/G2 Side and Front View of the MTS-P01.2 and MTS-P02.2 PLC inputs for Connector for PLC function the machine keys of the BTV20 function keys of (Local I/Os) Addressing of the BTV20/30 MTS-P01.2...
X5 Watchdog: PLC Ready X16 COM interface DEVICE: 0 SERNR: 0 PLC- READY Addressing used Contact load: for programming MTS-P Umax = 24 V in the PLC Imax = 150 mA MTS-P_Anschl.FH7 Fig. 1-3: Front view of MTS-P01.2/G2 and MTS-P02.2/G2 DOK-CONTRL-MTS-P0*.2G2-PR02-EN-P...
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Rexroth PLC MTS-P01.2 and MTS-P02.2 PLC Modules MTS-P01.2/G2 and MTS-P02.2/G2 DOK-CONTRL-MTS-P0*.2G2-PR02-EN-P...
The user alone carries all responsibility of the risks. Before using Bosch Rexroth products, make sure that all the pre- requisites for appropriate use of the products are satisfied: •...
PLC Modules MTS-P01.2/G2 and MTS-P02.2/G2 Areas of Use and Application The MTS-P01.2 and MTS-P02.2 of Bosch Rexroth are intended to be installed in an industrial PC, preferably a BTV20/30 of Bosch Rexroth, with ISA bus. Designed as "Plug-in PLC" the MTS-P is intended for the following fields of application: •...
PLC Modules MTS-P01.2/G2 and MTS-P02.2/G2Safety Instructions for Electric Drives and Controls Safety Instructions for Electric Drives and Controls Introduction Read these instructions before the initial startup of the equipment in order to eliminate the risk of bodily harm or material damage. Follow these safety instructions at all times.
Safety Instructions for Electric Drives and ControlsPLC Modules MTS-P01.2/G2 and MTS-P02.2/G2 Hazards by Improper Use High voltage and high discharge current! Danger to life or severe bodily harm by electric shock! DANGER Dangerous movements! Danger to life, severe bodily harm or material damage by...
PLC Modules MTS-P01.2/G2 and MTS-P02.2/G2Safety Instructions for Electric Drives and Controls General Information • The Bosch Rexroth AG is not liable for damages resulting from failure to observe the warnings provided in this documentation. • Read the operating, maintenance and safety instructions in your language before starting up the machine.
Safety Instructions for Electric Drives and ControlsPLC Modules MTS-P01.2/G2 and MTS-P02.2/G2 • Operation is only permitted if the national EMC regulations for the application are met. The instructions for installation in accordance with EMC requirements can be found in the documentation "EMC in Drive and Control Systems".
PLC Modules MTS-P01.2/G2 and MTS-P02.2/G2Safety Instructions for Electric Drives and Controls To be observed with electrical drive and filter components: High electrical voltage on the housing! High leakage current! Danger to life, danger of injury by electric shock! ⇒ Connect the electrical equipment, the housings of all...
Safety Instructions for Electric Drives and ControlsPLC Modules MTS-P01.2/G2 and MTS-P02.2/G2 Protection Against Dangerous Movements Dangerous movements can be caused by faulty control of the connected motors. Some common examples are: • improper or wrong wiring of cable connections • incorrect operation of the equipment components •...
PLC Modules MTS-P01.2/G2 and MTS-P02.2/G2Safety Instructions for Electric Drives and Controls ⇒ Secure vertical axes against falling or dropping after switching off the motor power by, for example: - mechanically securing the vertical axes - adding an external braking/ arrester/ clamping...
Safety Instructions for Electric Drives and ControlsPLC Modules MTS-P01.2/G2 and MTS-P02.2/G2 Protection Against Contact with Hot Parts Housing surfaces could be extremely hot! Danger of injury! Danger of burns! ⇒ Do not touch housing surfaces near sources of heat! Danger of burns! CAUTION ⇒...
PLC Modules MTS-P01.2/G2 and MTS-P02.2/G2Safety Instructions for Electric Drives and Controls 3.11 Battery Safety Batteries contain reactive chemicals in a solid housing. Inappropriate handling may result in injuries or material damage. Risk of injury by incorrect handling! ⇒ Do not attempt to reactivate discharged batteries by heating or other methods (danger of explosion and cauterization).
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3-10 Safety Instructions for Electric Drives and ControlsPLC Modules MTS-P01.2/G2 and MTS-P02.2/G2 Notes DOK-CONTRL-MTS-P0*.2G2-PR02-EN-P...
Communication with the NC Control An MTS-P0*.2 exchanges data with the NC assembly belonging to the system (MTC-P01.2) via the Rexroth local bus. The local bus is realized via a ribbon cable (50 pins) of the NC control. The MTS-P0*.2 exchanges data with the NC CPU of the MTA control system via the NC bus in the BTV20.2A, which is designed as ISA bus.
Communication PLC Modules MTS-P01.2/G2 and MTS-P02.2/G2 PLC Ready (X5) The PLC ready contact is a relay contact which is closed via a hardware watchdog. It is permanently triggered by the running PLC program. In case of an error (hardware error, firmware error, system error, etc.), the contact is mandatorily opened.
PLC Modules MTS-P01.2/G2 and MTS-P02.2/G2 Communication Up to 2 additional operator terminals in the BT bus Fig. 5-2: BT bus overview DOK-CONTRL-MTS-P0*.2G2-PR02-EN-P...
Communication PLC Modules MTS-P01.2/G2 and MTS-P02.2/G2 Addressing The BT bus is addressed by assigning a logic user number in the I/O editor of the PLC programming interface. Each input core image storage as well as each output core image storage is assigned its own logic address.
Setting of Addresses General Notes Before the MTS-P assembly can be plugged in a Rexroth BTV20/30 or in an industrial PC, the addresses must be set. This is achieved by means of the DIP switch represented in Fig. 6-1, depending on the type of control (master/slave).
PLC Modules MTS-P01.2/G2 and MTS-P02.2/G2 Startup Status Information and Error Diagnosis Indication of Operating States A diagnosis of the MTS-P0*.2 assembly can be made using the seven- segment display H1. The various states are displayed via the one-digit error codes shown below.
Startup PLC Modules MTS-P01.2/G2 and MTS-P02.2/G2 Interface Assignment The assignments of the interfaces of the MTS-P assemblies are shown in the tables below. Signal name Signal name Transmit Data (RS232) Receive Data (RS232) RS485+ or RxD+ (RS422) RS485- or RxD-...
PLC Modules MTS-P01.2/G2 and MTS-P02.2/G2 INTERBUS Master Connection INTERBUS Master Connection Brief Description Setting of the I/O address LK IBM 2 INTERBUS module (B1) X64 INTERBUS diagnostic interface RS232 C X60 INTERBUS interface (remote bus) MASTER LK IBM2_Anschl.FH7 Fig. 7-1: P.C.B. IBM2 The printed circuit board IBM 2 is an INTERBUS master connection of the generation in PC104 format.
INTERBUS Master Connection PLC Modules MTS-P01.2/G2 and MTS-P02.2/G2 The P.C.B. IBM 2 has the following features: • INTERBUS protocol (DIN E 19 258), • up to 256 bus segments, • up to 16 user levels, • up to 512 users per configuration, •...
PLC Modules MTS-P01.2/G2 and MTS-P02.2/G2 INTERBUS Master Connection Interface Assignment Signal name Signal name TxD - Transmit Data RxD - Receive Data SGND - Ground RTS - Ready To Send CTS - Clear To Send Fig. 7-3: Pin assignment of the INTERBUS diagnosis interface X64 (RS232 C)
PLC Modules MTS-P01.2/G2 and MTS-P02.2/G2 PROFIBUS DP Connection PROFIBUS DP Connection Brief Description of Master and Slave Connection STA ERR RUN RDY LK DPM01 or LK DPS01 Default setting of the I/O-address $CA000 1 1 0 0 1 0 1...
PROFIBUS DP Connection PLC Modules MTS-P01.2/G2 and MTS-P02.2/G2 Data exchange between the PLC and the P.C.B.s DPM01 and DPS01 is implemented via an 8-kbyte dual-port memory (DPM). The DPM is a memory which can be simultaneously accessed by the PLC and the microprocessor of the P.C.B.s DPM01 and DPS01.
PLC Modules MTS-P01.2/G2 and MTS-P02.2/G2 PROFIBUS DP Connection Status and Diagnostic Information After having been switched on, the P.C.B.s DPM01 and DPS01 perform a self-test. After the initialization phase of this test (2 to 3 seconds), the two 5'< LEDs...
PROFIBUS DP Connection PLC Modules MTS-P01.2/G2 and MTS-P02.2/G2 Interface Assignment The assignments of the interfaces of the PROFIBUS connections are as follows: Signal name Signal name RxD - Receive Data TxD - Transmit Data DTR - Data Terminal Ready GND - Operating ground...
DeviceNet Master Connection PLC Modules MTS-P01.2/G2 and MTS-P02.2/G2 The total length of the bus cable depends on the cable type or the transmission rate and must not exceed the following lengths: Baud rate Maximum length for cable type Thick cable...
PLC Modules MTS-P01.2/G2 and MTS-P02.2/G2 DeviceNet Master Connection Status and Diagnostic Indicators After having been switched on, the DNM03 performs a self-test. After the 5'< initialization phase of this test (2 to 3 seconds), the yellow 5'< flashes yellow. If not, the LED starts flashing, and processing of the program is stopped.
DeviceNet Master Connection PLC Modules MTS-P01.2/G2 and MTS-P02.2/G2 Technical Data Supply Operating voltage: +5 V ±5 % / 650 mA Operating voltage DeviceNet interface: +11 -25 V / 55 mA Interface data Communication interface: ISO 11898, max. 500 kbaud, isolated...
10-1 PLC Modules MTS-P01.2/G2 and MTS-P02.2/G2 Serial Interfaces Serial Interfaces 10.1 Brief Description The P.C.B. SIO 04-B provides the PLC user program with up to four serial interfaces (RS232 and RS422/485) for general use. Operation of the serial interfaces is interrupt-controlled via the PLC firmware.
10-3 PLC Modules MTS-P01.2/G2 and MTS-P02.2/G2 Serial Interfaces 10.4 Technical Data Supply Supply voltage: 4.5 to 5.5 VDC Current consumption: Max. 250 mA Interface data Input capacity: Max. 15 pF Input leakage current: Max. 5 µA Output capacity: Min. 150 pF Output current (switching actively 0): Min.
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10-4 Serial Interfaces PLC Modules MTS-P01.2/G2 and MTS-P02.2/G2 DOK-CONTRL-MTS-P0*.2G2-PR02-EN-P...
11-1 PLC Modules MTS-P01.2/G2 and MTS-P02.2/G2 Connection of Operator Terminals Connection of Operator Terminals 11.1 Applications with the BTV04/05/06 As required, the operator terminals BTV04/05/06 are connected via the serial interfaces X16 and X40/41, which permit RS422 or RS485 opera- tion.
11-2 Connection of Operator Terminals PLC Modules MTS-P01.2/G2 and MTS-P02.2/G2 During RS485 operation, 2 operator terminals can be connected in cas- cade per interface (see Fig. 11-2). Hence, a maximum of 6 operator ter- minals can be connected during RS485 operation.
11-3 PLC Modules MTS-P01.2/G2 and MTS-P02.2/G2 Connection of Operator Terminals 11.2 Applications with the BTC06 The mobile operator terminals BTC06 are exclusively connected via the machine control panels BTA10 or BTA20. RS232 operation is converted to RS422 operation by means of the interface converter integrated in the BTA10/20 (see Fig.
13-1 PLC Modules MTS-P01.2/G2 and MTS-P02.2/G2 Accessories Accessories 13.1 Selection List of Connectors and Ready-Made Cables Ordering name of Counter- Rexroth cable Execution of ready-made cables connector on the cable end device INS439 INS526 IKB0005 MN: 278 141, 2 m...
List of Figures Fig. 1-1: MTS-P01.2 1-2 Fig. 1-2: MTS-P02.2 1-2 Fig. 1-3: Front view of MTS-P01.2/G2 and MTS-P02.2/G2 1-3 Fig. 3-1: Hazard classification (according to ANSI Z535) 3-1 Fig. 5-1: Input and output addresses of the PLC function keys in the BTV20 5-1 Fig.
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14-2 List of Figures PLC Modules MTS-P01.2/G2 and MTS-P02.2/G2 Fig. 12-1: Setup of the MTS-P0*.2-D2-B1-NN-NN-NN-FW configuration 12-1 Fig. 12-2: Setup of the MTS-P0*.2-D2-B1-S4-NN-NN-FW configuration 12-2 Fig. 12-3: Setup of the MTS-P0*.2-D2-P1-NN-NN-NN-FW configuration 12-3 Fig. 12-4: Setup of the MTS-P0*.2-D2-B1-P1-S4-NN-FW configuration 12-4 Fig.
15-1 PLC Modules MTS-P01.2/G2 and MTS-P02.2/G2 Service & Support Service & Support 15.1 Helpdesk Unser Kundendienst-Helpdesk im Hauptwerk Lohr Our service helpdesk at our headquarters in Lohr am am Main steht Ihnen mit Rat und Tat zur Seite. Main, Germany can assist you in all kinds of inquiries.
15-2 Service & Support PLC Modules MTS-P01.2/G2 and MTS-P02.2/G2 15.5 Kundenbetreuungsstellen - Sales & Service Facilities Deutschland – Germany vom Ausland: (0) nach Landeskennziffer weglassen! from abroad: don’t dial (0) after country code! Vertriebsgebiet Mitte Germany Centre S E R V I C E...
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15-3 PLC Modules MTS-P01.2/G2 and MTS-P02.2/G2 Service & Support Europa (West) - Europe (West) vom Ausland: (0) nach Landeskennziffer weglassen, Italien: 0 nach Landeskennziffer mitwählen from abroad: don’t dial (0) after country code, Italy: dial 0 after country code Austria - Österreich...
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15-4 Service & Support PLC Modules MTS-P01.2/G2 and MTS-P02.2/G2 Europa (Ost) - Europe (East) vom Ausland: (0) nach Landeskennziffer weglassen from abroad: don’t dial (0) after country code Czech Republic - Tschechien Czech Republic - Tschechien Hungary - Ungarn Poland –...
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15-5 PLC Modules MTS-P01.2/G2 and MTS-P02.2/G2 Service & Support Africa, Asia, Australia – incl. Pacific Rim Australia - Australien Australia - Australien China China AIMS - Australian Industrial Bosch Rexroth Pty. Ltd. Shanghai Bosch Rexroth Shanghai Bosch Rexroth Machinery Services Pty. Ltd.
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15-6 Service & Support PLC Modules MTS-P01.2/G2 and MTS-P02.2/G2 Nordamerika – North America Central Region - Mitte Southeast Region - Südwest USA SERVICE-HOTLINE Headquarters - Hauptniederlassung Bosch Rexroth Corporation Bosch Rexroth Corporation Bosch Rexroth Corporation Electric Drives & Controls Electric Drives & Controls - 7 days x 24hrs - Electric Drives &...
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Bosch Rexroth AG Electric Drives and Controls Bgm.-Dr.-Nebel-Str. 2 97816 Lohr a. Main, Germany info@boschrexroth.de www.boschrexroth.de Printed in Germany 294690 DOK-CONTRL-MTS-P0*.2G2-PR02-EN-P...