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Dyaco Canada 1611635 Service Manual

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Summary of Contents for Dyaco Canada 1611635

  • Page 2 WARNING: ALWAYS UNPLUG THE TREADMILL FROM THE ELECTRICAL OUTLET BEFORE SERVICING THE UNIT.

  • Page 3: Table Of Contents

    TABLE OF CONTENTS Table of Contents..............1 Table of Figures..............3 Description ................4 ........4 LECTRICAL ONFIGURATION 1. 1611635 Treadmill components........4 ..........5 ENERAL NFORMATION 1. Console ...............5 2. Main controller............5 3. Treadmill motor ............5 Operation................7 ..........7 INDOW ISPLAY 1. OFF Mode..............7 2.
  • Page 4 2. Troubleshooting Matrix..........14 Diagrams and Schematics ............. 19 APPENDIX A ..............23 1. TREADBELT ADJUSTMENT......... 23 APPENDIX B ..............25 1. TREADMILL LUBRICATION ........ 25 APPENDIX C ..............26 1. RESET SWITCH RESETTING ........ 26 APPENDIX D ..............27 1.

  • Page 5: Table Of Figures

    TABLE OF FIGURES Figure 1 Operational Flowchart..........6 Figure 2 Console Layout ............19 Figure 3 Mechanical Layout..........19 Figure 4 Main Controller information & voltages....20 Figure 5 Function JK1 connector on Main Controller... 20 Figure 6 Wiring Diagram ............. 20 Figure 7 Schematic Diagram ..........

  • Page 6: Description

    DESCRIPTION LECTRICAL ONFIGURATION Note: Electrical servicing of this treadmill is limited to board level replacement. 1. 1611635 TREADMILL COMPONENTS Safety key: Magnetic key fits in the Console to activate all functions. Console: Interface that controls all functions of the treadmill.

  • Page 7: B General Information

    ENERAL NFORMATION 1. CONSOLE Contains 6 windows which are twenty rows of RED-color “dots” indicate each segment of a workout. 2. MAIN CONTROLLER Contains power supply and control circuits. 3. TREADMILL MOTOR Variable speed reversing 0-90 volt DC motor. Has three wires red, black and green. If there is DC voltage on the Red wire (M+) the treadmill motor will turn clockwise.

  • Page 8: Figure 1 Operational Flowchart

    Figure 1 Operational Flowchart...

  • Page 9: Operation

    OPERATION INDOW ISPLAY 1. OFF MODE If console can’t be displayed, be sure your safe key has attached. Pull the safe key away will power off the treadmill. 2. READY MODE When the treadmill is ON and the SAFETY KEY is inserted in console, (6 LED windows and twenty rows of RED-color “dots”...

  • Page 10: Run Mode

    4. RUN MODE In RUN Mode, press the “STOP” button and remove the SAFETY KEY will cause the treadmill stop instantly and enter OFF Mode. Display will automatically shift every 5 seconds. Press “Display” button to exchange the displaying of LED which includes laps of Track, Incline profile and Speed profile.

  • Page 11: Distance

    3. DISTANCE In RUN Mode, DISTANCE preset is COUNT UP. DISPLAY range is 0.00 to 999. WORK range is 0.0 to 999. In RUN Mode, press the “START” button that DISTANCE value will still display and save all data. If RUN Mode is entered, the distance will count up again.

  • Page 12: C Function Button I N Main Mode

    UNCTION UTTON 1. READY MODE In “READY” mode, user could choose any programs, which include (P1)MANUAL,(P2~P6) , HR1(P7)and HR2(P8) USE1, USE2,USE3 or press “START” button to execute directly. START button: When press “START” button, there will be 3 warning beep, then machine starts running. In MANUAL, treadmill starts at MIN SPEED and treadmill starts at program preset value in PROGRAM.

  • Page 13: Run Mode

    Enter button: Enter the READY Mode. FAST button: Enter the READY Mode. SLOW button: Enter the READY Mode. 3. RUN MODE Program buttons: above mentioned buttons are non-functional. START button: press “START” button to stop and enter READY Mode. START button: press “START” button to stop and enter READY Mode.
  • Page 14 Inserts the SAFETY KEY on monitor that will display ”EN:Y” in window. Km/Mile Mode: Press “STOP” to choose the unit mode and in Dot Matrix will display ”EN:N”, press “FAST” button to change to Mile which will display . Set wheel size: Press “ENTER” button to set “WHEEL SIZE” and in “TIME”...

  • Page 15: Troubleshooting

    TROUBLESHOOTING WARNING: ALWAYS UNPLUG THE TREADMILL FROM THE ELECTRICAL OUTLET BEFORE SERVICING THE UNIT. 1. GENERAL Do a visual check of all wiring and connections looking for chafed wires or lose connections. Make sure any wiring is safely positioned and/or secured away from moving parts.

  • Page 16: Troubleshooting Matrix

    2. TROUBLESHOOTING MATRIX Condition Reason Solve When turn on power, ON/OFF switch 1. Power cord don’t plug into outlet in right 1.Plug the power cord into outlet. isn’t bright. position. 2.Plug the power cord into unit. 2. Power cord don’t plug into unit. 3.
  • Page 17 5. Varistor of controller was broken. 5. Replace varistor or controller. 6. Reed switch of console was broken. (open) 6. Replace reed switch or console. 7. Other components are imperfection. 7. Replace console. When console didn’t insert safe key 1. Reed switch of console was broken. (short) 1.Replace reed switch or console.
  • Page 18 LED has problem that would be not 1. LED light was broken. 1.Replace LED or console. bright, incomplete or imperfect. Seven segment displays have problem 1. Seven segment displays was broken. 1.Replace console and calibrate it. that would be not bright, incomplete or imperfect.
  • Page 19 broken,(open) console can’t receive 5.The 12C508A was broken on the controller. 5.Replace “12C508A” or controller. the speed. 6. Computer cable of 12PIN didn’t connect into 6.Plug the cable again on controller, right position. connector and console. 7. Computer cable of 12PINwas broken. 7.Gray and purple wires got damage, replace the wires.
  • Page 20 Hand pulse lost its function. 1.Hands don’t hold the hand pulse or hold the hand 1.Two hands hold the hand pulse. (No pulse displayed on monitor) pulse with single hand. 2.The connector of HANDPULSE W/WIRE and 2.Connect the wires again. Console don’t connect into position.

  • Page 21: Diagrams And Schematics

    DIAGRAMS AND SCHEMATICS Figure 2 Console Layout Figure 3 Mechanical Layout...

  • Page 22: Figure 4 Main Controller Information & Voltages

    FAST RECOVERY CAPACITOR MOSFET DIODE RE CTIFEIR MOTOR PO WER REALY TRANS FORMER M+0~9 0 VD C TO M OTOR (RE D WIRE) 120 VAC I N M- 0 ~90 VDC TO MOTOR (B LACK WIRE) VARISTOR SH UT DOWN LED 120 VAC I N PWN CONTROL INCLINE DOWN...
  • Page 23 #1630a TREADMILL CIRCUIT DIAGRAM (ALATECH) CONSOLE 12PIN 800mm Upper Connection 12 PIN 12C male 12 PIN 12C female Input Power 110V/60HZ Black Brown DOWN PLUG Orange Yellow FAST Green SLOW Blue Purple Gray White CONNECTOR Light blue BREAKER Pink AC Switch 100mm Black Wire 200mm Black Wire Incline Motor...

  • Page 24: Figure 7 Schematic Diagram

    Figure 7 Schematic Diagram...

  • Page 25: Treadbelt Adjustment

    APPENDIX A 1. TREADBELT ADJUSTMENT The treadbelt has been factory pre-adjusted, however if during the operation: 1/4 T UR N Figure 8 If Treadbelt slips The treadbelt is too loose: Tighten both rear roller adjusting bolts 1/4 turn clockwise using allen wrench 1 /4 TURN Figure 9 If tread belt shifts too far to the Right a) Set the treadmill speed to 3.5 mph/5.6 km.

  • Page 26: Figure 10 If Tread Belt Shifts Too Far To The Left

    1/4 T UR N Figure 10 If tread belt shifts too far to the Left a) Set the treadmill speed to 3.5 mph/5.6 km. b) Tighten the left adjusting bolt a 1/4 turn clockwise using allen wrench c) Wait 15 seconds: if no change; turn the right adjusting bolt a 1/4 turn counter-clockwise using allen wrench e) Repeat steps b and c until belt is centered IMPORTANT...

  • Page 27: Treadmill Lubrication

    APPENDIX B 1. TREADMILL LUBRICATION Your treadmill should require little maintenance other then periodically applying lubricant. Lubricating under the treadbelt will ensure superior performance and extend its life expectancy. HOW TO CHECK TREADBELT FOR PROPER LUBRICATION Lift one side of the treadbelt and feel the top surface of the treadboard If the surface is (slick) to the touch, then no further lubrication is required If the surface is dry to the touch, apply one packet of lubricant HOW TO APPLY LUBRICANT...

  • Page 28: Reset Switch Resetting

    APPENDIX C Tripped Normal Figure 11 Resetting Reset switch 1. RESET SWITCH RESETTING If the red button of reset switch is tripped, it will protrude out from the face of the switch. Press in the red button of the switch. If the red button of reset switch is not tripped, that means normal.

  • Page 29: Fuse Replacement

    APPENDIX D Fuse Mount Fuse 2 50v 3A Figure 12 Fuse replacement 1. FUSE REPLACEMENT If your treadmill loses power or will not start, check the fuse located on the motor controller. DANGER: Turn the power switch off and unplug the treadmill to reduce the risk of an electric shock Remove the motor cover Remove and replace the fuse on the motor controller...

  • Page 30: Speed Sensor Adjustment

    APPENDIX E 1. SPEED SENSOR ADJUSTMENT If the monitor does not display speed or distance the speed sensor and magnet may be misaligned. Follow these steps to check and realign. Remove the motor cover Check the spacing and alignment between the magnet on the right side of the front roller and the speed sensor on the frame.

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