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Dyaco Canada 1611510 Service Manual

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Summary of Contents for Dyaco Canada 1611510

  • Page 2 WARNING: ALWAYS UNPLUG THE TREADMILL FROM THE ELECTRICAL OUTLET BEFORE SERVICING THE UNIT.

  • Page 3: Table Of Contents

    TABLE OF CONTENTS Table of Contents..............1 Table of Figures ................ 3 Description................4 ........4 LECTRICAL ONFIGURATION 1. 1611510 / 1611520 Treadmillcomponents ....4 ..........5 ENERAL NFORMATION ................5 1. Console ..............5 2. Main controller ..............5 3.
  • Page 4 START and ENTER buttons.......... 14 E INCLINE C ......15 ALIBRATION ROCEDURE 1. incline Calibration............15 F DIVERSITY OF 1611510 / 1611520......16 Troubleshooting ..............17 1. General................ 17 Diagrams and Schematics ............25 APPENDIX A................. 32 1. TREADBELT ADJUSTMENT........32 APPENDIX B .................

  • Page 5: Table Of Figures

    TABLE OF FIGURES Figure 1 Operational Flowchart ..........7 Figure 2 Console Layout............25 Figure 3 Mechanical Layout ..........26 Figure 4 Main Controller information & voltages....27 Figure 5 Function CN2 connector on Main Controller..27 Figure 6 Voltages on incline controller ......... 28 Figure 7 Wiring Diagram............

  • Page 6: Description

    DESCRIPTION LECTRICAL ONFIGURATION Note: Electrical servicing of this treadmill is limited to board level replacement. 1. 1611510 / 1611520 TREADMILLCOMPONENTS a) Safety key: Magnetic key that fits in the Console to activate all functions. b) Console: Interface that controls all functions of the treadmill.

  • Page 7: B General Nformation

    ENERAL NFORMATION 1. CONSOLE a) Contains touch controls and LED Display. 2. MAIN CONTROLLER b) Contains power supply and control circuits. 3. TREADMILL MOTOR a) Variable speed 0-110 volt DC motor. b) Has three wires red, black and green. c) If there is DC voltage on the Red wire (M+) the treadmill motor will turn clockwise.

  • Page 8: Incline Motor

    4. INCLINE MOTOR a) Reversing 110 V AC motor. b) Have four wires, red, black, white and green. c) Has three 3PIN cables of position sensor. d) If there is AC voltage on the Red wire (REV) the incline motor will increase the incline. e) If there is AC voltage on the Black wire (FOR) the incline motor will decrease the incline.

  • Page 9: Figure 1 Operational Flowchart

    Figure 1 Operational Flowchart...

  • Page 10: Operation

    OPERATION INDOW ISPLAY 1. OFF MODE a) When user doesn’t insert the SAFETY KEY on the console, the treadmill enters the OFF Mode and all windows will appear blank. 2. READY MODE a) When the treadmill is ON and the SAFETY KEY is inserted in console, the LED displays all windows for 1 second: SPEED is 0.0, TIME is 0:00, DISTANCE is 0.00, CALORIES is 0, PULSE is 0”, INCLINE is “0”.

  • Page 11: B Function

    UNCTION 1. SPEED a) DISPLAY range is 0.0 to 99.9 mph. b) WORK range is 0.6 to 10.0 mph. c) Press “FAST” or ”SLOW” to adjust speed, each increment and decrement is 0.1mph. 2. TIME a) TIME is either COUNT UP or COUNT DOWN. System preset is COUNT UP;...

  • Page 12: Calories

    4. CALORIES a) DISPLAY range is 0 to 9999. b) WORK range is 0 to 9999. c) In RUN Mode, press the “STOP” button the CALORIES value will still display and save all data. If RUN Mode is entered, the CALORIES will count up again 5.

  • Page 13: C Function Button I N Main Mode

    UNCTION UTTON 1. READY MODE a) SAFETY KEY: Put safety key in position can power on the computer. b) PROGRAM button: User can select “MANUAL” or PROGRAMS 1 to 7 or HRC 1 to 3 or USER 1 to 3. ®...

  • Page 14: Sleep Mode

    2. SLEEP MODE a) PROGRAM button: When “PROGRAM” button is pressed, the console will enter READY MODE. b) STOP button: When “STOP’ button is pressed, the console will enter READY MODE. c) START button: When “START” button is pressed, the console will enter READY MODE.
  • Page 15 e) FAST button: Press the button to increase your speed and each increase is 0.1mph. If button is pressed continuously then speed increases to MAX SPEED quickly. f) SLOW button: Press the button to decrease your speed and each decrease is 0.1mph. If button is pressed continuously then speed decreases to MIN SPEED quickly.

  • Page 16: D Speed Incline Calibration

    PEED NCLINE ALIBRATION 1. HIDDEN BUTTON: It can calibrate incline with INCLINE RAPID 9 BUTTON. 2. INCLINE RAPID 9 BUTTON: It can calibrate incline with HIDDEN BUTTON. ABOVE HIDDEN BUTTON IS IN MIDDLE POSITION BETWEEN START AND ENTER BUTTONS.

  • Page 17: E Incline Calibration Procedure

    E INCLINE C ALIBRATION ROCEDURE 1. INCLINE CALIBRATION a) Turn on power. b) Insert the SAFETY KEY on monitor. c) Press and hold “HIDE” and “ Rapid Incline-9” buttons, incline window will display “--“. c) Press “UP” button, incline window will display “Hi”, and elevation will up to top position automatically.

  • Page 18: F Diversity Of 1611510 / 1611520

    F DIVERSITY OF 1611510 / 1611520 Console type Console plate, buttons Over view Customer type 1611510 1611520 Painting of distance DISTANCE At left top, has PERCENT window beside DISTANCE. Painting of Calories CALORIES At left top, has TARGET window beside CALORIES.

  • Page 19: Troubleshooting

    TROUBLESHOOTING WARNING: ALWAYS UNPLUG THE TREADMILL FROM THE ELECTRICAL OUTLET BEFORE SERVICING THE UNIT. 1. GENERAL Do a visual check of all wiring and connections looking for chafed wires or lose connections. Make sure any wiring is safely positioned and/or secured away from moving parts.
  • Page 20 2.Troubleshooting Matrix Condition Reason Solve When turn on power, Power cord isn’t plugged into outlet. Plug the power cord into outlet. ON/OFF switch isn’t lit. Power cord is broken. Replace power cord. Connector of power cord is broken. Replace power cord. Connecting cable disconnected.
  • Page 21 Please check the cable and 6. Incline controller problem: 7. Incline controller problem: Break is broken. connect again. 8. Incline controller problem: Varistor is blown. Replace incline controller. 9. Console problem: Reed switch of console is broken. (open) Replace incline controller. 10.
  • Page 22 2. Cable problem: 8PIN computer connector not Please check and plug again. plugged in properly on console. 3. Cable problem: 8PIN computer is broken. Replace cable. 4. Cable problem: Motor M+ or M- cable (red, Please check and plug again. black) not plugged in properly.
  • Page 23 “Err” error message after broken. 6 seconds. 3. Cable problem: AC input cable (black, white) Plug cable again. not plugged in properly. 4. Cable problem: AC input cable (black or Replace cable. white) is broken. 5. Controller problem: Breaker is broken. Replace controller.
  • Page 24 automatically. Cable problem: Incline 3PIN computer cable is broken. (Black cable is open.) Replace incline motor or fix the cable. Cable problem: Incline 3PIN computer cable is broken. (Red cable is open.) Replace incline motor or fix the cable. Cable problem: Incline 3PIN computer cable is broken.
  • Page 25 faulty in incline controller. FAST/SLOW button of 1. Button problem: Button is broken. Next time when install handgrip to SPEED ADJUSTMENT 2. Cable problem: 3PIN computer connector is press 3PIN cable to avoid this SWITCH can’t be used. broken. (white or all cables) condition.
  • Page 26 press DOWN, can’t press broken. (Black cable is broken.) Hand pulse lost its 1.Console problem: Hand pulse board is broken. Replace the Hand pulse board or function. console. (No pulse displayed on 2.Cable problem: The cables got damaged when Connect the cable again or replace it. monitor) connecting the HANDPULSE W/WIRE with hand pulse board.

  • Page 27: Diagrams And Schematics

    DIAGRAMS AND SCHEMATICS Figure 2 Console Layout...

  • Page 28: Figure 3 Mechanical Layout

    1611510 1611520 Figure 3 Mechanical Layout...

  • Page 29: Figure 4 Main Controller Information & Voltages

    Figure 4 Main Controller information & voltages Figure 5 Function CN2 connector on Main Controller...

  • Page 30: Figure 6 Voltages On Incline Controller

    Figure 6 Voltages on incline controller...

  • Page 31: Figure 7 Wiring Diagram

    Console (C71¡ B C 72) 8PIN 600mm Connecting cable (upper) 10PIN 600mm Connecting cable (upper) Plug 10PIN 2500mm Connecting cable (lower) 30CM White Wire Connector Incline Controller Breaker 30CM Black Wire Socket CON2 AC Switch Incline Motor 10CM Black Wire 25CM Black Wire JS18-A40188L 15CM White Wire...

  • Page 33: Figure 8 Schematic Diagram

    Figure 8 INCLINE Controller Schematic Diagram...

  • Page 34: Treadbelt Adjustment

    APPENDIX A 1. TREADBELT ADJUSTMENT The treadbelt has been factory pre-adjusted, however if during the operation: 1/4 T U R N Figure 9 If Treadbelt slips The treadbelt is too loose: Tighten both rear roller adjusting bolts 1/4 turn clockwise using allen wrench 1/4 TU RN Figure 10 If tread belt shifts too far to the Right a) Set the treadmill speed to 3.5 mph/5.6 km.

  • Page 35: Figure 11 If Tread Belt Shifts Too Far To The Left

    c) Wait 15 seconds: if no change; turn the left adjusting bolt a 1/4 turn counter-clockwise using allen wrench e) Repeat steps b and c until belt is centered 1/4 TU R N Figure 11 If tread belt shifts too far to the Left a) Set the treadmill speed to 3.5 mph/5.6 km.

  • Page 36: Treadmill Lubrication

    APPENDIX B 1. TREADMILL LUBRICATION Your treadmill should require little maintenance other then periodically applying lubricant. Lubricating under the treadbelt will ensure superior performance and extend its life expectancy. HOW TO CHECK TREADBELT FOR PROPER LUBRICATION Lift one side of the treadbelt and feel the top surface of the treadboard If the surface is (slick) to the touch, then no further lubrication is required If the surface is dry to the touch, apply one packet of lubricant HOW TO APPLY LUBRICANT...

  • Page 37: Reset Switch Resetting

    APPENDIX C Tripped Normal Figure 12 Resetting Reset switch 1. RESET SWITCH RESETTING If the red button of reset switch is tripped, it will protrude out from the face of the switch. Press in the red button of the switch. If the red button of reset switch is not tripped, that means normal.

  • Page 38: Fuse Replacement

    APPENDIX D Figure 13 Fuse replacement 1. FUSE REPLACEMENT If your treadmill loses power or will not start, check the fuse located on the motor controller. DANGER: Turn the power switch off and unplug the treadmill to reduce the risk of an electric shock Remove the motor cover Remove and replace the fuse on the motor controller Replace the motor cover...

  • Page 39: Speed Sensor Adjustment

    APPENDIX E 1. SPEED SENSOR ADJUSTMENT If the monitor does not display speed or distance the speed sensor and magnet may be misaligned. Follow these steps to check and realign. Remove the motor cover Check the spacing and alignment between the magnet on the right side of the front roller and the speed sensor on the frame.

This manual is also suitable for:

1611520

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