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Shark Pressure Washers HNG-352007A Operator's Manual

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OPERATOR'S MANUAL
MODEL #
HNG-352007A
HNG-402007A
HNG-502007A
HNG-502007B
HNG-502007C
To locate your local Shark Commercial Pressure Washer Dealer nearest you,
98011950-1
ORDER #
1.109-667.0
1.109-668.0
1.109-669.0
1.109-670.0
1.109-671.0
visit or wwwsharkpw.com
HNG
MODEL #
ORDER #
HNG-353007A
1.109-672.0
HNG-353007B
1.109-673.0
HNG-503007B
1.109-674.0
HNG-503007C
1.109-675.0
HNG-503007F
1.109-676.0
9.801-195.0-A

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Summary of Contents for Shark Pressure Washers HNG-352007A

  • Page 1 OPERATOR’S MANUAL 98011950-1 MODEL # ORDER # MODEL # ORDER # HNG-352007A 1.109-667.0 HNG-353007A 1.109-672.0 HNG-353007B 1.109-673.0 HNG-402007A 1.109-668.0 HNG-503007B 1.109-674.0 HNG-502007A 1.109-669.0 HNG-503007C 1.109-675.0 HNG-502007B 1.109-670.0 HNG-503007F 1.109-676.0 HNG-502007C 1.109-671.0 To locate your local Shark Commercial Pressure Washer Dealer nearest you, visit or wwwsharkpw.com...

  • Page 2: Table Of Contents

    CONTENTS Introduction & Important Safety Information Component Identification Installation Installation Guide 8-11 Check List Before Starting Assembly Instructions Operating Instructions Detergents & General Cleaning Techniques Shut-Down, Cleanup, & Storage Basic Facts Maintenance & Service 17-20 Troubleshooting 21-23 Preventative Maintenance Schedule Oil Change Record Exploded View &...

  • Page 3: Introduction & Important Safety Information

    INTRODUCTION & IMPORTANT SAFETY INFORMATION Thank you for purchasing a Shark Pressure Washer. single phase this product should only be connected to a power supply receptacle protected by a GFCI. We reserve the right to make changes at any time without incurring any obligation.

  • Page 4: Important Safety Information

    IMPORTANT SAFETY INFORMATION Eye, hand, and foot protection WARNING: Protect machine from WARNING WARNING must be worn when using this freezing. equipment. 13. To keep machine in best WARNING: This machine exceeds operating conditions, it is 85 db appropriate ear protection important you protect machine must be worn.
  • Page 5 IMPORTANT SAFETY INFORMATION 23. Never expose a spark or flame where there may be unburned gas present. 24. Install the machine 18” above the floor and about 2 feet from wall providing adequate ventilation and space. 25. When making repairs disconnect from electrical source and shut off gas valve.

  • Page 6: Component Identification

    COMPONENT IDENTIFICATION Discharge Nipple Main Gas Supply Inlet 1/2 psig Spray Spray Wand Detergent Valve Trigger Burner Switch Water Supply Hose (not included) Pump Switch 98011950-3 Detergent Bucket High Pressure (optional) Hose Pump — Develops a volume of water to the pressure Detergent Valve —...

  • Page 7: Installation

    INSTALLATION 9.57" I.D. 11-3/4" High Pressure Out 49-0" 38-3/8" Fresh Water In 1.0" GHF 1-1/4" Gas In 1-1/2" NPT-M 3.0" 44-1/4" 27-1/2" 98011950-4 Shark HNG • 9.801-195.0 • Rev. 4/14...

  • Page 8: Installation Guide

    INSTALLATION Gas Piping: Place machine in a convenient location providing ample support, drainage and room for maintenance. Figure 1: DRIP LEG 1/8” Test Port Location: (6” - 14 W.C. or 1/2” PSIG) The location should protect the machine from damag- ing environmental conditions, such as wind, rain and freezing.
  • Page 9 INSTALLATION From second stage regulator to machine. The following pipe and stack sizes are just recom- mendations. Always consult a local plumber and vent- The following chart is based on incoming gas pressure ing contractor for local codes and regulations during of 11 w.c.i.

  • Page 10: Water Connection

    INSTALLATION Venting: Water Source: Figure 4 This machine is to be used indoors and requires ventilation. When venting the machine, if the machine is to be in Ventilating Air an enclosed area with a vent pipe, be sure it is the Opening same size as the stack on the machine.

  • Page 11: For Your Safety

    INSTALLATION at altitudes over 4500 feet above sea level is the FOR YOUR SAFETY READ BEFORE LIGHTING jurisdiction of local authorities. You should not readjust WARNING the burner ring gas pressure. If you replace your gas valve, you will need to adjust the new valve. Refer If you do not follow these instructions exactly, a fire or to your machine’s specification plate for the correct explosion may result, causing property damage, per-...

  • Page 12: Assembly Instructions

    ASSEMBLY INSTRUCTIONS Discharge Pressure Nipple Nozzle Spray Safety Latch Coupler Wand High Pressure 98011950-8 Hose 98011950-9 98011950-10 STEP 1: Attach the high pressure STEP 2: Unscrew guard from wand STEP 3: Connect the high pres- to remove nozzle. When inserting hose to the spray gun by threading sure hose to the pump discharge hose fitting onto gun and tighten.

  • Page 13: Operating Instructions

    OPERATING INSTRUCTIONS Cold Water Source Garden 98011950-13 98011950-14 Hose 98011950-15 STEP 1: Review installation instruc- STEP 2: Trigger the spray gun to STEP 3: Have an electrician con- tions prior to connecting garden eliminate trapped air then wait for a nect power supply into junction box hose to the cold water source and steady flow of water to emerge from...

  • Page 14: Detergents & General Cleaning Techniques

    DETERGENTS & GENERAL CLEANING TECHNIQUES WARNING: Some detergents WARNING CLEANING TIPS may be harmful if inhaled or in- gested, causing severe nausea, Pre-rinse cleaning surface with fresh water. Place de- fainting or poisoning. The harm- tergent suction tube directly into cleaning solution and ful elements may cause property apply to surface at low pressure (for best results, limit damage or severe injury.

  • Page 15: Shut-Down, Cleanup, & Storage

    SHUTTING DOWN AND CLEAN-UP STEP 2: Turn/push burner switch to Pump “OFF” position. Open spray gun al- Switch Burner lowing water to cool. Then turn/push Switch pump switch to “OFF” position. 98011950-21 STEP 1: Remove detergent suction tube from container and insert into one gallon of fresh clean water.

  • Page 16: Basic Facts

    BASIC FACTS Based on 60° Propane Butane 1 Cu. Ft. NG Approx 1,000 Cu. Ft. Formula C3H8 C4H10 Vaporization Point (°F) -43.7 31.1 Specific Gravity (Vapor) 1.522 2.006 Specific Gravity (Liquid) 0.508 0.584 Lbs. per Gal. (Liquid) 4.23 4.87 BTU per Cu. Ft. (Vapor) 2.563 3.39 BTU per Gal.

  • Page 17: Maintenance & Service

    MAINTENANCE & SERVICE Spray Nozzles: Pumps: Spray nozzles are calibrated for each machine, de- Use only SAE30 weight non-detergent oil. Change oil pending on the flow and pressure of that particular after first 50 hours of use. Thereafter, change oil every model.

  • Page 18: Rupture Disk

    MAINTENANCE & SERVICE Gas Valve Regulator Adjustment: Gas Pressure Requirements: (See Fig. 5) All propane fired machines operate on gas vapor only. Adjustment of the built-in regulator isn’t normally nec- They are designed to operate at a pressure of 11 essary, since it is preset at the factory.

  • Page 19: Burner Troubleshooting

    MAINTENANCE & SERVICE 2. TO CLEAN BURNER JETS: The millivolt system and individual components may be checked with a DC millivolt meter having a 0-1000 Select proper size drill for type of gas involved. Use MV range. Conduct each check as shown in the chart vise to hold drill and to ream out each jet orifice.
  • Page 20 MAINTENANCE & SERVICE a. Clean and tighten switch leads and connec- tions. b. Shorten switch lead wires and/or replace with heavier gauge wire. c. Cycle switch rapidly to clean contacts. D. Automatic Pilot Dropout Check 1. Hold gas cock dial depressed in pilot position until maximum output is observed.

  • Page 21: Troubleshooting

    TROUBLESHOOTING PROBLEM POSSIBLE CAUSE SOLUTION NO SPARK - No main power Restore power. NO PILOT GAS Faulty limit switch Test/replace. Faulty wiring Test wiring. SPARK - No gas supplied to pilot valve Check for availability of gas. BUT NO PILOT Manual valves in "OFF"...
  • Page 22 TROUBLESHOOTING PROBLEM POSSIBLE CAUSE SOLUTION Faulty pressure gauge Install new gauge. OPERATING Insufficient water supply Use larger garden hose. Clean filter washer at water PRESSURE inlet. Old, worn or incorrect spray Match nozzle number to machine and/or replace with nozzle new nozzle.
  • Page 23 TROUBLESHOOTING PROBLEM POSSIBLE CAUSE SOLUTION PRESENCE OF Oil seal worn Check and replace if necessary. WATER IN OIL High humidity in air Check and change oil twice as often. WATER Piston packing worn Check and replace if necessary. DRIPPING FROM O-Ring plunger retainer worn Check and replace if necessary.

  • Page 24: Preventative Maintenance Schedule

    PREVENTATIVE MAINTENANCE This pressure washer was produced with the best available materials and quality craftsmanship. However, you as the owner have certain responsibilities for the correct care of the equipment. Attention to regular preventative maintenance procedures will assist in preserving the performance of your equipment. Contact your dealer for maintenance.

  • Page 25: Oil Change Record

    OIL CHANGE RECORD Date Oil Changed Estimated Operating Hours Month/Day/Year Since Last Oil Change Shark HNG • 9.801-195.0 • Rev. 4/14...
  • Page 26 EXPLODED VIEW 51, 53 Detail See Float Tank Assy Detergent Valve 103 104 Detail See Burner Assembly Detail See Illus. Burner Assembly Illus. Detail See Control Panel Assy Steam Valve Option Steam Valve Option 98011950-28 Shark HNG • 9.801-195.0 • Rev. 4/14...
  • Page 27 EXPLODED VIEW Auto 667.0 Model Start Option 43,98 Steam Valve 5 GPM Option Machines Steam Valve Option Detail See Electrical Assy 98011950-29 Shark HNG • 9.801-195.0 • Rev. 4/14...

  • Page 28: Exploded View Parts List

    EXPLODED VIEW PARTS LIST ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 9.802-969.0 Box, Electrical 9.802-151.0 Swivel, 1/2" JIC Fem, Push-On (667.0, 668.0, 9.802-981.0 Panel, Front 672.0, 673.0) 8.912-583.0 Cover, E-Box Access 9.802-152.0 Swivel, 3/4" SAE Fem, 9.800-012.0 Label, Warning Push-On 9.802-754.0 Screw, 1/4"...
  • Page 29 EXPLODED VIEW PARTS LIST ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 9.802-043.0 Elbow, 1/2" JIC x 1/2" 9.802-779.0 Nut, 3/8" ESNA (667.0) Female, 90° (668.0, 669.0, 670.0, 671.0, 672.0, 673.0, 674.0,675.0, 9.802-128.0 Nipple, 1/2" JIC, 1/2" MPT 676.0) Pipe (667.0, 671.0) 9.802-776.0 Nut, 5/16"...
  • Page 30 BURNER ASSEMBLY Standard Ignition Electronic Ignition Option Hole Location for Igniter Switch Electronic Ignition Option (Reversed) 9811950-31 Shark HNG • 9.801-195.0 • Rev. 4/14...

  • Page 31: Burner Assembly Parts List

    BURNER ASSEMBLY PARTS LIST ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 8.710-216.0 Jet, Orifice, #54, 9.802-911.0 Tubing, Aluminum, 600/Rl, 1/4" (Natural Gas, 3.5 & 3.9) Dead Soft (Elec.) 36" (Millivolt) 25" 8.717-377.0 Jet, Orifice, #63, (Propane) 44 9.803-615.0 Valve, Gas VS820A 8.710-215.0 Jet, Orifice, #52, (Millivolt)

  • Page 32: Control Panel Exploded View & Parts List

    CONTROL PANEL EXPLODED VIEW For Internal Detail See Electrical Box Pages 36, 38 & 40 Steam Valve Option Steam Valve Option Detergent Remote Operating System 98011950-33 Shark HNG • 9.801-195.0 • Rev. 4/14...
  • Page 33 CONTROL PANEL PARTS LIST ITEM PART NO. DESCRIPTION 8.750-094.0 Thermostat, Adjustable 302°F 9.802-451.0 Switch, Rocker, Carling w/ Green Lens 9.802-452.0 Switch, Rocker, Carling Red Actuator (Time Delay) 9.802-283.0 Hour Meter 9.802-064.0 Grommet, Rubber, Nozzle Holder Nozzle (See Hose and Spray Gun Assembly) 1 9.802-188.0 Valve, Metering, 1/4"...

  • Page 34: Time Delay, Electrical Box, Exploded View & Parts List

    TIME DELAY ELECTRICAL BOX EXPLODED VIEW Remote Remote Only Detergent Valve 98011950-35 Shark HNG • 9.801-195.0 • Rev. 4/14...
  • Page 35 TIME DELAY ELECTRICAL BOX PARTS LIST ITEM PART NO. DESCRIPTION 9.802-969.0 Box, Electrical 9.802-970.0 Panel, Electrical Box Side 9.800-040.0 ▲ Ground Label 9.802-759.0 Screw, 10/32" x 1/2" BHSOC Black 9.802-791.0 Nut, Cage, 10/32" x 16 Gauge 9.802-520.0 Strain Relief, 3/4" (Remote Option) Fuses, See Specifications Pages 9.802-491.0...

  • Page 36: Standard Electrical Box Exploded View & Parts List

    STANDARD ELECTRICAL BOX EXPLODED VIEW & PARTS LIST Remote 5 - Remote Only Detergent Valve 98011950-34 Shark HNG • 9.801-195.0 • Rev. 4/14...
  • Page 37 STANDARD ELECTRICAL BOX PARTS LIST ITEM PART NO. DESCRIPTION 9.802-969.0 Box, Electrical 9.802-970.0 Panel, Electrical Box Side 9.800-040.0 ▲ Ground Label 9.802-759.0 Screw, 10/32" x 1/2" BHSOC Black 9.802-791.0 Nut, Cage, 10/32" x 16 Gauge 9.802-520.0 Strain Relief, 3/4" (Remote Option) Fuse, See Specifications Pages 9.802-491.0 Block, Terminal, 4 Pole...

  • Page 38: Auto Start, Electrical Box, Exploded View & Parts List

    AUTO START ELECTRICAL BOX EXPLODED VIEW Remote Remote Only Detergent Valve 98011950-36 Shark HNG • 9.801-195.0 • Rev. 4/14...
  • Page 39 AUTO START ELECTRICAL BOX PARTS LIST ITEM PART NO. DESCRIPTION 9.802-969.0 Box, Electrical 9.802-970.0 Panel, Electrical Box Side 9.800-040.0 ▲ Label, Ground 9.802-759.0 Screw, 10/32" x 1/2" BHSOC Black 9.802-791.0 Nut, Cage, 10/32" x 16 Gauge 9.802-520.0 Strain Relief, 3/4" (Remote) Fuses, See Specifications Pages 9.802-491.0...

  • Page 40: Float Tank Assembly & Parts List

    FLOAT TANK ASSEMBLY To Outside Water Supply 98011950-30 To Pump FLOAT TANK PARTS LIST ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 8.932-985.0 Label, Stripe 17" 8.707-061.0 Strainer, 1/2” Basket 9.802-050.0 Adapter, 3/4" x 3/4" 9.802-185.0 Valve, Float Tank, MT x Insert, 90° Vertical 9.802-052.0 Bulkhead, 3/4"...

  • Page 41: Hose, Gun, & Wand Exploded View & Parts List

    HOSE & SPRAY GUN ASSEMBLY 98011950-32 HOSE & SPRAY GUN PARTS LIST ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 9.802-166.0 Coupler, 3/8" Female 8.712-356.0 Nozzle, 4005, White (667.0) 8.917-057.0 Hose 3/8" x 50', 1 Wire 8.712-369.0 Nozzle, 0007, Red 8.710-384.0 Gun, ST-1500, 5000 PSI (669.0, 670.0)

  • Page 42: Specifications

    SPECIFICATIONS PUMP MOTOR Pump Pulley Pump Bushing Motor Voltage/ Motor Pulley Motor Model Model Pump # Pulley Description Bushing Pt # Pulley Pt # Bushing Hertz 1.109-667.0 KD4020 9.804-019.0 9.802-374.0 2AK74H 24MM 9.802-402.0 9.802-341.0 230v 1ph/60Hz 2AK30H 9.803-298.0 Hx3/4 1.109-668.0 KM4035 8.751-189.0 9.802-374.0 2AK74H 24MM 9.802-402.0 9.802-336.0 230v 1ph/60Hz 2AK54H 8.715-550.0 Hx1-1/8 1.109-669.0 KM5030 8.751-191.0 9.802-388.0 2BK67H 24MM 9.802-402.0 8.715-097.0 7.5 230v 1ph/60Hz 2BK60H 9.802-387.0 Hx1-3/8 1.109-670.0 KM5030 8.751-191.0 9.802-388.0 2BK67H 24MM 9.802-402.0 8.751-014.0 7.5 230V 3ph/60Hz 2BK57H 9.803-299.0 Hx1-3/8...
  • Page 43 SPECIFICATIONS CONTROLS MOTOR Bushing Belts Belt Motor Motor Trans- Primary Primary Secondary Secondary Size(Qty.) Contactor Overload former Fuse Fuse Pt# Fuse Fuse Pt# 667.0 9.802-398.0 AX36 (2) 9.802-408.0 8.724-276.0 9.802-552.0 1 AMP 8.933-007.0 8/10 9.802-464.0 668.0 9.802-400.0 AX36 (2) 9.802-408.0 8.724-276.0 9.802-552.0 1 AMP...

  • Page 44: Km.2 Pump Exploded View And Parts List

    KM.3 SERIES PUMP EXPLODED VIEW 8.751-186.0 KM3540R.3 8.751-187.0 KM4030R.3 8.751-188.0 KM4030L.3 8.751-189.0 KM4035R.3 8.751-190.0 KM4035L.3 8.751-191.0 KM5030R.3 8.751-192.0 KM5030L.3 TORQUE SPECS Item # Ft.-lbs KM.3 SERIES PUMP EXPLODED VIEW PARTS LIST ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 8.751-216.0 Crankcase 9.802-944.0 Screw, Hex, 8mm x18mm...
  • Page 45 KM.3 SERIES PUMP EXPLODED VIEW PARTS LIST ITEM PART NO. DESCRIPTION See Kits Below Copper Spacer See Kits Below O-Ring Ø1.78 x 7.66 See Kits Below Teflon Ring 8.751-224.0 Plunger Rod 9.803-158.0 Connecting Rod 8.751-228.0 Connecting Rod Pin 9.803-218.0 Spring Washer 9.803-238.0 Connecting Rod Screw 8.933-016.0...

  • Page 46: Kd.1 Pump Exploded View And Parts List

    KD.1 SERIES PUMP EXPLODED VIEW 9.803-417.0 KD 3025.1 9.804-006.0 KD 3030.1 9.804-019.0 KD 4020.1 TORQUE SPECS Item # Ft.-lbs KD.1 SERIES PUMP EXPLODED VIEW PARTS LIST ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 9.803-938.0 Crankcase See Kits O-Ring Ø1.78 x 15.54 See Kits Plunger Oil Seal See Kits...
  • Page 47 KD.1 SERIES PUMP PARTS LIST (CONT) ITEM PART NO. DESCRIPTION 8.933-010.0 Crankshaft Seal See Kits Plunger Nut See Kits Copper Spacer See Kits Plunger, 15mm (3030) See Kits Plunger, 18mm (4020, 3025) 3 See Kits Copper Spacer See Kits O-Ring Ø1.78 x 5.28 See Kits Teflon Ring See Kits...
  • Page 48 www.karchershark.com Shark HNG • 9.801-195.0 • Revised 4/14 • Printed in U.S.A. or Mexico...

This manual is also suitable for:

Hng-402007aHng-502007bHng-502007cHng-502007aHng-353007aHng-353007b ... Show all

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