Related Manuals for Stanley BR4514801
Summary of Contents for Stanley BR4514801
- Page 1 BR45 HYDRAULIC BREAKER USER MANUAL Safety, Operation and Maintenance © 2014 STANLEY Black & Decker, Inc. New Britain, CT 06053 U.S.A. 62388 9/2018 Ver. 18...
- Page 2 Disposizioni speciali: Misurazioni Representative in the Union: Patrick Vervier, Stanley Dubuis 17-19, rue Jules Berthonneau-BP 3406 41034 Blois Cedex, France. Vertreter in der Union/Représentant dans l’union/Representante en la Union/Rappresentante presso l’Unione Done at/Ort/Fait à/Dado en/Fatto a STANLEY Infrastructure, Milwaukie, Oregon USA...
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Page 3: Table Of Contents
REPAIRS AND / OR SERVICE TO THIS TOOL MUST ONLY BE DONE BY AN AUTHORIZED AND CERTIFIED DEALER. For the nearest certified dealer, call STANLEY Infrastructure at (503) 659-5660 and ask for a Customer Service Representative. BR45 User Manual ◄ 3... -
Page 4: Safety Symbols
SAFETY SYMBOLS Safety symbols and signal words, as shown below, are used to emphasize all operator, maintenance and repair actions which, if not strictly followed, could result in a life-threatening situation, bodily injury or damage to equipment. This is the safety alert symbol. It is used to alert you to potential personal injury hazards. -
Page 5: Safety Precautions
• Inspect the tool before each use and ensure all de- • Operators and maintenance personnel shall be able cals are legible. Contact STANLEY if replacements to physically handle the bulk, weight and power of are needed. the tool. •... - Page 6 SAFETY PRECAUTIONS Personal Protection Equipment (PPE). • Be observant of the hydraulic hoses lying about the work area. They can be a tripping hazard. • Always de-energize the hydraulic system when changing a tool bit. • Never use the tool in an explosive atmospheres. Sparks could ignite explosive gas.
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Page 7: Tool Stickers & Tags
11208 Hex Shank 28409 Composite Length Sticker Sticker (CE Only) 74832 STANLEY Logo 5.5” x 1.1” Black on Clear 74770 STANLEY Logo 6.5” x 1.3” Yellow on Clear D A N G E R D A N G E R FAILURE TO USE HYDRAULIC HOSE LABELED AND CER- DO NOT LIFT OR CARRY TOOL BY THE HOSES. -
Page 8: Hose Types
This hose is not certifi ed non-conductive and must never be used near electrical conductors. HOSE SAFETY TAGS To help ensure your safety, the following DANGER tags are attached to all hose purchased from STANLEY. DO NOT REMOVE THESE TAGS. -
Page 9: Hose Recommendations
HOSE RECOMMENDATIONS BR45 User Manual ◄ 9... -
Page 10: Htma / Ehtma Requirements
HTMA / EHTMA REQUIREMENTS HTMA / EHTMA REQUIREMENTS TOOL TYPE HTMA TYPE I TYPE II TYPE RR TYPE III HYDRAULIC SYSTEM REQUIREMENTS 4-6 GPM 7-9 GPM 9-10.5 GPM 11-13 GPM Flow range (15-23 LPM) (26-34 LPM) (34-40 LPM) (42-49 LPM) Nominal operating pressure 1500 psi 1500 psi... -
Page 11: Operation
OPERATION The recommended hose size is .500 inch/12 mm I.D. up to 50 ft/15 m long and .625 inch/16 mm I.D. minimum up to 100 ft/30 m. PRE-OPERATION PROCEDURES CHECK POWER SOURCE 1. Using a calibrated flow meter and pressure gauge, check that the hydraulic power source develops a flow of 7–9 GPM/26–34 LPM at 1500–2000 psi/105–140 bar or 5–6 GPM /18–22 LPM at 1500–2000 psi /105–140 bar. - Page 12 OPERATION Note: Never cool a hot tool bit in water. Tools can become brittle and can fail. 8. Continue breaking around the original hole, in 2 inch sized bites. 9. Release Trigger to stop the tool. Note: If you encounter a breakdown or the tool stops for any reason, release the trigger and power down the hydraulic power source.
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Page 13: Tool Protection & Care
Always replace hoses, couplings and other parts • Do not use the tool for applications for which it was with replacement parts recommended by STANLEY. not intended. Supply hoses must have a minimum working pressure rating of 2500 psi/172 bar. -
Page 14: Troubleshooting
TROUBLESHOOTING PROBLEM CAUSE REMEDY Tool does not run. Power unit not functioning. Check power unit for power flow and pressure (7–9 GPM/26–34 LPM, 1500–2000 psi/105– 140 bar or 5–6 GPM /18–22 LPM at 1500– 2000 psi /105–140 bar. Couplers or hoses blocked. Remove restriction. -
Page 15: Charging The Accumulator
CHARGING THE ACCUMULATOR ACCUMULATOR TESTING preferred, remove the tester from the charging valve and connect the charging assembly chuck directly to PROCEDURE the charging valve. To check or charge the accumulator the following 3. Adjust the snub valve to a charging pressure of 600 equipment is required. - Page 16 CHARGING THE ACCUMULATOR Charging the Accumulator ( 45 with Anti-Vibration Handles) TESTER CHARGING VALVE CHUCK GAUGE ACCUMULATOR TESTER( P/N 02835 ) LOCATION OF CHARGING VALVE Liquid Filled Gauge w/Snub Valve Charge Fitting Nitrogen Tank Not included in Kit Charging Valve 31254 ACCUMULATOR CHARGE KIT Includes: Liquid Filled Gauge w/Snub Valve, Hose, Charge Fitting, 02835 Tester, and Box...
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Page 17: Specifications
SPECIFICATIONS Pressure Range......................1500–2000 psi/105–140 bar Flow Range ..........................7–9 GPM / 26–34 LPM 4–6 GPM /15–22 LPM Nominal Flow .....................8 GPM / 30 LPM or 5 GPM / 19 LPM Maximum Back Pressure........................250 Psi/17 bar Couplers ............................HTMA Flush Face Connect Size &... -
Page 18: Accessories
ACCESSORIES BR45 Anti-Vibe Sound and Vibration Declaration Test conducted on model BR4516801 Measured A-weighted sound power level, Lwa (ref. 1pW) in decibels 105 dBA Uncertainty, Kwa, in decibels Measured A-weighted sound pressure level, Lpa (ref. 20 µPa) at operator’s position, in decibels 98 dBA Uncertainty, Kpa, in decibels 3 dBA... - Page 19 ACCESSORIES Asphalt Wedge – 3 in. Wide ..........................07706 Lag bolt Driver 1”x4-1/4” Shank 5” Clearance ....................208001 Lag bolt Driver 1”x4-1/4” Shank 9” Clearance ....................73355 Spike Driver Bit Assembly ..........................38709 Tie Tamper Steel 5” ............................29431 1-1/8 IN. HEX × 6 IN. SHANK Moil Point –...
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Page 20: Br45 T-Handle Parts Illustration
BR45 T-HANDLE PARTS ILLUSTRATION Pictured is a BR45120 NOTE: 5-GPM Model (BR45550) has a Orifice Plug P/N-12832 See Pages 24 through 32 for Breaker Foot Installed in the lower return port of item 27 Accumulator Assemblies That Apply To Your Model. On-Off Valve Block (Orifice Plug not pictured). -
Page 21: Br45 T-Handle Parts List
VALVE BLOCK 20499 CHARGE VALVE 00293 O-RING■ 01362 O-RING■ 04056 ROD WIPER■ 72919 FILLER (SNAP ON) 74832 STANLEY LOGO STICKER (5.5” x 1.1” Black on Clear) 74770 STANLEY LOGO STICKER (6.5” x 1.3” Yellow on Clear) BR45 User Manual ◄ 21... -
Page 22: Br45 Anti-Vibration Handle Parts Illustration
BR45 ANTI-VIBRATION HANDLE PARTS ILLUSTRATION Pictured is a BR4516801 See Pages 24 through 32 for Breaker Foot Assemblies That Apply To Your Model. NOTE: 5-GPM Model (BR4556801) has a Orifice Plug P/N-12832 installed in the lower return port of item 25 Accumulator On-Off Valve Block (Orifice Plug not pictured). -
Page 23: Br45 Anti-Vibration Handle Parts List
◘ BUSHING ASSY 07699 (INCLUDES ITEMS 22, 47, 48, 11207 CIRCUIT TYPE "D" STICKER and 49) 11588 ACCUMULATOR VALVE BLOCK 74832 STANLEY LOGO (5.5” x 1.1” Black on Clear) 74770 STANLEY LOGO (6.5” x 1.3” Yellow on Clear) 20498 SPRING... -
Page 24: Breaker Foot Assembly 07489
BREAKER FOOT ASSEMBLY 07489 BREAKER FOOT ASSEMBLY (STANDARD) P/N-07489 (MODELS BR45150, BR45550, BR45158, BR45158BN) 07489 Assembly Includes Items 1 through 13 Below. ITEM PART # DESCRIPTION 07489 BREAKER FOOT ORDERING BREAKER 02022 O-RING FOOT YOU MUST ORDER 04374 HEX NUT COMPLETE FOOT ASSY... -
Page 25: Breaker Foot Assembly 07510
BREAKER FOOT ASSEMBLY 07510 BREAKER FOOT ASSEMBLY (STANDARD) P/N-07510 (MODELS BR4516801, BR4516807, BR4516807A and BR4556801). 07510 Assembly Includes Items 1 through 13 Below. ITEM PART # DESCRIPTION ITEM PART # DESCRIPTION 02022 O-RING 04780 BACK UP WASHER 04374 HEX NUT 07510 BREAKER FOOT - IF ORDERING BREAKER... -
Page 26: Breaker Foot Assembly 07694
BREAKER FOOT ASSEMBLY 07694 BREAKER FOOT ASSEMBLY (STANDARD) P/N-07694 (MODEL BR4514801) 07694 Assembly Includes Items 1 through 13 Below. ITEM PART # DESCRIPTION ITEM PART # DESCRIPTION 07694 HEX BUSHING 7/8” - IF 04715 TAPER SLEEVE ORDERING HEX BUSHING 04716... -
Page 27: Breaker Foot Assembly 07899
BREAKER FOOT ASSEMBLY 07899 BREAKER FOOT ASSEMBLY (STANDARD) P/N-07899 (MODEL BR45110) 07899 Assembly Includes Items 1 through 13 Below. ITEM PART # DESCRIPTION 04715 TAPER SLEEVE 07899 BUSHING 04716 SPRING WASHER ORDERING HEX BUSHING 04717 LATCH BOLT MUST ORDER 04780 BACK UP WASHER COMPLETE FOOT... -
Page 28: Breaker Foot Assembly 08081
BREAKER FOOT ASSEMBLY 08081 BREAKER FOOT ASSEMBLY (EASY-RIDE) P/N-08081 (MODELS BR45130E, BR45130EL, BR45135S and BR4513516). 08081 Assembly Includes Items 1 through 17 Below. ITEM PART # DESCRIPTION ITEM PART # DESCRIPTION 01269 TAPER SLEEVE 07522 RETAINING RING 01744 SPRING 08116 COLLAR SUPPORT ASSY. -
Page 29: Breaker Foot Assembly 08154
BREAKER FOOT ASSEMBLY 08154 BREAKER FOOT ASSEMBLY (EASY-RIDE) P/N-08154 (MODELS BR45120E and BR45125S) 08154 Assembly Includes Items 1 through 17 Below. ITEM PART # DESCRIPTION 07522 RETAINING RING 01269 TAPER SLEEVE 08115 COLLAR SUPPORT ASSY. 01744 SPRING 08154 BREAKER FOOT - IF ORDERING BREAKER 01837 LATCH... -
Page 30: Breaker Foot Assembly 08856
BREAKER FOOT ASSEMBLY 08856 BREAKER FOOT ASSEMBLY (UNDERWATER) P/N-08856 (MODELS BR45350) 08856 Assembly Includes Items 1 through 13 Below. ITEM PART # DESCRIPTION ITEM PART # DESCRIPTION 02022 O-RING 04780 BACK UP WASHER 04374 HEX NUT 08856 HEX BUSHING 1" - IF ORDERING HEX BUSHING 04386 CUP SEAL... -
Page 31: Breaker Foot Assembly 62334
BREAKER FOOT ASSEMBLY 62334 BREAKER FOOT ASSEMBLY (STANDARD) P/N-62334 (MODELS BR45120 and BR45120D) 62334 Assembly Includes Items 1 through 14 Below. ITEM PART # DESCRIPTION ITEM PART # DESCRIPTION 01269 TAPER SLEEVE 04984 NYLOCK NUT 01744 SPRING 04985 SPRING WASHER 01837 LATCH 62334... -
Page 32: Breaker Foot Assembly 72931
BREAKER FOOT ASSEMBLY 72931 BREAKER FOOT ASSEMBLY (STANDARD) P/N-72931 (MODEL BR45130) 72931 Assembly Includes Items 1 through 14 Below. ITEM PART # DESCRIPTION ITEM PART # DESCRIPTION 01269 TAPER SLEEVE 04985 SPRING WASHER 01744 SPRING 72931 INSERT - IF ORDERING THE INSERT YOU MUST ORDER 01837 LATCH... -
Page 33: Underwater Tools Depth Guideline
UNDERWATER TOOLS DEPTH GUIDELINE UNDERWATER MODELS ONLY OPERATION OVERVIEW PERCUSSIVE ROTATIONAL Tools: Breakers, Tools: Grinders, Hammer Drills and Saws, Chain Saws Do not use hydraulic tools underwater that are not designated as an “underwater” model, or this will Chipping Hammers result in damage to the tool. - Page 36 STANLEY Infrastructure 6430 SE Lake Road Portland, Oregon 97222 USA (503) 659-5660 / Fax (503) 652-1780 www.stanleyinfrastructure.com...
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