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Summary of Contents for Stanley BR50
- Page 1 BR50 HYDRAULIC BREAKER USER MANUAL Safety, Operation and Maintenance © 2012 Stanley Black & Decker, Inc. New Britain, CT 06053 U.S.A. 72962 3/2017 Ver. 7...
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Page 2: Declaration Of Conformity
Disposizioni speciali: Misurazioni Representative in the Union: Patrick Vervier, Stanley Dubuis 17-19, rue Jules Berthonneau-BP 3406 41034 Blois Cedex, France. Vertreter in der Union/Représentant dans l’union/Representante en la Union/Rappresentante presso l’Unione Done at/Ort/Fait à/Dado en/Fatto a Stanley Hydraulic Tools, Milwaukie, Oregon USA... -
Page 3: Table Of Contents
REPAIRS AND / OR SERVICE TO THIS TOOL MUST ONLY BE DONE BY AN AUTHORIZED AND CERTIFIED DEALER. For the nearest authorized and certified dealer, call Stanley Hydraulic Tools at the number listed on the back of this manual and ask for a Customer Service Representative. -
Page 4: Safety Symbols
Always observe safety symbols. They are included for your safety and for the protection of the tool. LOCAL SAFETY REGULATIONS Enter any local safety regulations here. Keep these instructions in an area accessible to the operator and maintenance personnel. 4 ► BR50 User Manual... -
Page 5: Safety Precautions
If so, place the added precautions in all tool repair, maintenance and service must only the space provided in this manual. be performed by authorized and properly trained The BR50 Hydraulic Breaker will provide safe and personnel. dependable service if operated in accordance with the •... - Page 6 Always de-energize the hydraulic system when and pressure rating. Rapid failure of the internal changing a tool bit. seals may result. • Take caution when changing a tool bit. Tool bits can get very hot. 6 ► BR50 User Manual...
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Page 7: Tool Stickers & Tags
SEE OTHER SIDE SEE OTHER SIDE removal. We suggest you retain this tag and attach it to the tool when not in use. SAFETY TAG P/N 15875 (Shown smaller then actual size) BR50 User Manual ◄ 7... -
Page 8: Hose Types
This hose is not certified non-conductive and must never be used near electrical conductors. HOSE SAFETY TAGS To help ensure your safety, the following DANGER tags are attached to all hose purchased from Stanley Hydraulic Tools. DO NOT REMOVE THESE TAGS. -
Page 9: Hose Recommendations
HOSE RECOMMENDATIONS BR50 User Manual ◄ 9... -
Page 10: Htma Requirements
(103 bar) (103 bar) (103 bar) System relief valve setting 2495 psi 2000 psi 2000 psi 2000 psi 2000 psi (at the power supply outlet) (172 bar) (138 bar) (138 bar) (138 bar) (138 bar) NOTE: 10 ► BR50 User Manual... -
Page 11: Operation
3. Place the bit firmly on the surface to be broken. 4. Squeeze the trigger to start the breaker. Adequate down pressure is very important. When the tool bit breaks through the obstruction or becomes bound, release the trigger and reposition the tool bit. BR50 User Manual ◄ 11... -
Page 12: Tool Protection & Care
This can cause damage to internal seals. not intended. • Always replace hoses, couplings and other parts with replacement parts recommended by Stanley Hydraulic Tools. Supply hoses must have a minimum working pressure rating of 2500 psi/172 bar. •... -
Page 13: Troubleshooting
(140 °F/60 °C max). Check the relief valve setting. Eliminate flow control devices. Fluid leakage on tool bit. Lower piston seal failure. Replace seal. Fluid leakage around Valve spool seal failure. Replace seals. trigger. BR50 User Manual ◄ 13... -
Page 14: Charging The Accumulator
Location of charge valve on Anti-Vib Models. On T-Handle models charge Chuck valve is located on the top of breaker. 31254 Accumulator Charge Kit: Includes all of the above except the Nitrogen tank Figure 2. Charging the Accumulator 14 ► BR50 User Manual... -
Page 15: Specifications
NOTE: Weights, dimensions and operating specifications listed herein are subject to change without notice. Where specifications are critical to your applications, please consult Stanley Hydraulic Tools. BR50 SOUND AND VIBRATION DECLARATION Test conducted on BR5017801,operated at standard 8 gpm input Measured A-weighted sound power level, Lwa (ref. -
Page 16: Test Equipment
Accumulator Charge Kit (Includes 02835 Tester, 15304 Charge Assy and 372047 Charge Kit Box) ....31254 SERVICE TOOLS Flow Sleeve Removal Tube ..........................04910 Flow Sleeve Removal Tool ..........................04919 Accumulator Cylinder Puller ..........................05640 Tamper Sleeve Tool ............................01120 O-ring Tool Kit ..............................04337 16 ► BR50 User Manual... -
Page 17: Accessories
Ground Rod Driver – 1 in. Rod ..........................04367 Heavy Duty Chisel – 1 in...........................02338 Heavy Duty Moil Point – 18 in...........................04404 Clay Spade – 8 in..............................04405 Detachable Shank (Requires 17783) ........................17782 Tamping Pad – 6 in. (Requires 17782) ......................17783 BR50 User Manual ◄ 17... -
Page 18: Br50 T-Handle Illustration
BR50 T-HANDLE ILLUSTRATION PICTURED IS A BR50120 FOR BREAKER FOOT PARTS THAT PERTAIN TO YOUR MODEL SEE PAGE 22 THRU PAGE 26. See pages 22 thru 26 for Breaker foot parts. 18 ► BR50 User Manual... -
Page 19: Br50 T-Handle Parts List
ROLL PIN 07493 O-RING PLUG MALE 04057 BUSHING (BUSHING ASSY 07699 INCLUDES ITEMS 44-46) 09611 FLOW SLEEVE 09640 PORTING BLOCK 11588 ACCUMULATOR ON-OFF 74832 STANLEY LOGO 19443 PISTON 20499 CHARGE VALVE 72919 FILLER SNAP-ON SMALL BR50 User Manual ◄ 19... -
Page 20: Br50 Anti-Vib Illustration
See pages 22 thru 26 for Breaker foot parts. NOTE: 5-GPM Models (BR5057801 & BR5057801AA) have a Orifice Plug P/N-12832 Installed in the lower return port of item 24 Accumulator On-Off Valve Block (Orifice Plug not pictured). 20 ► BR50 User Manual... -
Page 21: Br50 Anti-Vib Parts List
VALVE BLOCK 74832 STANLEY LOGO 19443 PISTON 58597 PISTON (5-GPM MODELS ONLY BR5057801 & BR5057801AA) 20499 CHARGE VALVE 20500 ROLL PIN 20505 HANDLE PIVOT BLOCK 20508 PIVOT SCREW 20511 LEVER 20515 VALVE SPOOL 20517 SIDE ROD BR50 User Manual ◄ 21... - Page 22 BR50 BREAKER FOOT PARTS LIST BREAKER FOOT ASSEMBLY (STANDARD) P/N-72825 (MODEL BR50120 and BR50125) 72825 Assembly Includes Items 1 thru 14 Below. ITEM DESCRIPTION ITEM DESCRIPTION 01269 TAPER SLEEVE 04983 FOOT LATCH BOLT 01744 SPRING 04984 NYLOCK NUT 01837 LATCH...
- Page 23 BR50 BREAKER FOOT PARTS LIST BREAKER FOOT ASSEMBLY (EASY RIDE) P/N-72932 (MODEL BR50120E) 72932 Assembly Includes Items 1 thru 17 Below. ITEM DESCRIPTION ITEM DESCRIPTION 01269 TAPER SLEEVE 72932 HEX BUSHING 1-1/8" - IF ORDERING HEX BUSHING 01744 SPRING YOU MUST ORDER COM-...
- Page 24 BR50 BREAKER FOOT PARTS LIST BREAKER FOOT ASSEMBLY (STANDARD) P/N-72828 (MODELS BR50130 and BR50135) 72828 Assembly Includes Items 1 thru 14 Below. ITEM DESCRIPTION ITEM DESCRIPTION 01269 TAPER SLEEVE 04983 FOOT LATCH BOLT 01744 SPRING 04984 NYLOCK NUT 01837 LATCH...
- Page 25 BR50 BREAKER FOOT PARTS LIST BREAKER FOOT ASSEMBLY (EASY RIDE) P/N-72019 (MODEL BR50130E) 72019 Assembly Includes Items 1 thru 17 Below. ITEM DESCRIPTION ITEM DESCRIPTION 01269 TAPER SLEEVE 72019 HEX BUSHING 1-1/4" - IF ORDERING HEX BUSHING 01744 SPRING YOU MUST ORDER COM-...
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Page 26: Breaker Foot Parts List
BR50 BREAKER FOOT PARTS LIST BREAKER FOOT ASSEMBLY (EASY RIDE) UK P/N-48772 (MODELS BR5017801, BR5017801AA, BR5057801 and BR5057801AA) 48772 Assembly Includes Items 1 thru 17 Below. ITEM DESCRIPTION ITEM DESCRIPTION 01269 TAPER SLEEVE 07522 RETAINING RING 01744 SPRING 08158 SPRING... - Page 28 Stanley Hydraulic Tools 3810 SE Naef Road Milwaukie, Oregon 97267-5698 USA (503) 659-5660 / Fax (503) 652-1780 www.stanleyhydraulics.com...
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