Stanley BR5017801 User Manual

Stanley BR5017801 User Manual

Hydraulic breaker

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BR50
HYDRAULIC
BREAKER
USER MANUAL
Safety, Operation and Maintenance
© 2012 STANLEY Black & Decker, Inc.
New Britain, CT 06053
U.S.A.
72962 9/2018 Ver. 12

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Summary of Contents for Stanley BR5017801

  • Page 1 BR50 HYDRAULIC BREAKER USER MANUAL Safety, Operation and Maintenance © 2012 STANLEY Black & Decker, Inc. New Britain, CT 06053 U.S.A. 72962 9/2018 Ver. 12...
  • Page 2 Disposizioni speciali: Misurazioni Representative in the Union: Patrick Vervier, Stanley Dubuis 17-19, rue Jules Berthonneau-BP 3406 41034 Blois Cedex, France. Vertreter in der Union/Représentant dans l’union/Representante en la Union/Rappresentante presso l’Unione Done at/Ort/Fait à/Dado en/Fatto a STANLEY Infrastructure, Portland, Oregon USA...
  • Page 3: Table Of Contents

    REPAIRS AND / OR SERVICE TO THIS TOOL MUST ONLY BE DONE BY AN AUTHORIZED AND CERTIFIED DEALER. For the nearest certified dealer, call STANLEY Infrastructure at (503) 659-5660 and ask for a Customer Service Representative. BR50 User Manual ◄ 3...
  • Page 4: Safety Symbols

    SAFETY SYMBOLS Safety symbols and signal words, as shown below, are used to emphasize all operator, maintenance and repair actions which, if not strictly followed, could result in a life-threatening situation, bodily injury or damage to equipment. This is the safety alert symbol. It is used to alert you to potential personal injury hazards.
  • Page 5: Safety Precautions

    • Establish a training program for all operators to ensure safe operation. • Always replace parts with replacement parts recommended by STANLEY. • Do not operate the tool unless thoroughly trained or under the supervision of an instructor. • Check fastener tightness often and before each days use.
  • Page 6: Safety Precautions

    SAFETY PRECAUTIONS • crystalline silica from bricks and cement and other masonry products, and • arsenic and chromium from chemically- treated lumber. Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are...
  • Page 7: Tool Stickers & Tags

    74665 5-gpm Anti-Vib Name Tag trigger. Sticker (BR5057801 only) 74661 8-gpm Anti-Vib Name Tag Sticker 65458 11208 (BR50125, BR50135 and BR5017801 only) Guaranteed Sound Hex Shank Length 74662 8-gpm T-Handle Name Tag Sticker Level Sticker Sticker (BR50120, BR50120E, BR50130 and BR50130E only)
  • Page 8: Hose Types

    This hose is not certifi ed non-conductive and must never be used near electrical conductors. HOSE SAFETY TAGS To help ensure your safety, the following DANGER tags are attached to all hose purchased from STANLEY. DO NOT REMOVE THESE TAGS.
  • Page 9: Hose Recommendations

    HOSE RECOMMENDATIONS BR50 User Manual ◄ 9...
  • Page 10: Htma / Ehtma Requirements

    HTMA / EHTMA REQUIREMENTS HTMA / EHTMA REQUIREMENTS TOOL TYPE HTMA TYPE I TYPE II TYPE RR TYPE III HYDRAULIC SYSTEM REQUIREMENTS 4-6 GPM 7-9 GPM 9-10.5 GPM 11-13 GPM Flow range (15-23 LPM) (26-34 LPM) (34-40 LPM) (42-49 LPM) Nominal operating pressure 1500 psi 1500 psi...
  • Page 11: Operation

    OPERATION The recommended hose size is .500 inch/12 mm ID up to 50 ft/15 m long and .625 inch/16 mm ID minimum up to 100 ft/30 m. PRE-OPERATION PROCEDURES CHECK POWER SOURCE 1. Using a calibrated flowmeter and pressure gauge, check that the hydraulic power source develops a flow of 7–9 GPM/26–34 LPM at 2000 psi/140 bar or 5–6 GPM /18–22 LPM at 1500–2000 psi /105–140 bar.
  • Page 12 7. When starting, break until the tool bit breaks through, then reposition the bit. Do not use the tool bit as a lever to move material. Note: Never cool a hot tool bit in water. Tools can become brittle and can fail. 8.
  • Page 13: Tool Protection & Care

    This can cause damage to internal seals. not intended. • Always replace hoses, couplings and other parts with replacement parts recommended by STANLEY. Supply hoses must have a minimum working pressure rating of 2500 psi/172 bar. • Do not exceed the rated flow and pressure. See “SPECIFICATIONS”...
  • Page 14: Troubleshooting

    TROUBLESHOOTING PROBLEM CAUSE REMEDY Tool does not run. Power unit not functioning. Check power source for proper flow and pressure (7–9 GPM/ 26–34 LPM, 2000 psi/ 140 bar or 5–6 GPM /18–22 LPM at 1500–2000 psi /105–140 bar). Couplers or hoses blocked. Remove restriction.
  • Page 15: Charging The Accumulator

    CHARGING THE ACCUMULATOR ACCUMULATOR TESTING 5. If pressure is OK, unscrew the gauge-end from the chuck to retract the stem, then unscrew the PROCEDURE tester assembly from the accumulator charging To check or charge the accumulator, the following valve. If pressure is low, charge the accumulator as equipment is required: described in the following section.
  • Page 16: Specifications

    Max Relief Pressure ......................... 2150 psi/148 bar Note: Weights, dimensions and operating specifications listed herein are subject to change without notice. Where specifications are critical to your applications, please consult STANLEY. BR50 Sound and Vibration Declaration “T-Handle” Test conducted on BR5017801 Measured A-weighted sound power level, Lwa (ref.
  • Page 17: Test Equipment / Service Tools

    TEST EQUIPMENT / SERVICE TOOLS BR50 Sound and Vibration Declaration “Anti-Vibe” Test conducted on BR5017801 Measured A-weighted sound power level, Lwa (ref. 1pW) in decibels 102 dBA Uncertainty, Kwa, in decibels 1.7 dBA Measured A-weighted sound pressure level, Lpa (ref. 20 µPa) at operator’s position, in decibels...
  • Page 18: Accessories

    ACCESSORIES ACCESSORIES 1-1/8 IN. HEX × 6 IN. SHANK Moil Point – 14 in. Long UC ..........................02333 Chisel Point – 14 in. Long UC ...........................03990 3-inch Chisel – 14 in. Long UC ..........................02334 Clay Spade – 5-1/2 in. Blade ..........................02331 Asphalt Wedge –...
  • Page 19: Br50 T-Handle Illustration

    BR50 T-HANDLE ILLUSTRATION PICTURED IS A BR50120 FOR BREAKER FOOT PARTS THAT PERTAIN TO YOUR MODEL SEE PAGE 23 THROUGH PAGE 27. See pages page 23 through page 27 for Breaker foot parts. BR50 User Manual ◄ 19...
  • Page 20: Br50 T-Handle Parts List

    ROLL PIN 07493 O-RING PLUG MALE 04057 BUSHING (BUSHING ASSY 07699 INCLUDES ITEMS 44-46) 09611 FLOW SLEEVE 09640 PORTING BLOCK 11588 ACCUMULATOR ON-OFF 74832 STANLEY LOGO 19443 PISTON 20499 CHARGE VALVE 72919 FILLER SNAP-ON SMALL 20 ► BR50 User Manual...
  • Page 21: Br50 Anti-Vib Illustration

    BR50 ANTI-VIB ILLUSTRATION PICTURED IS A BR5017801 FOR BREAKER FOOT PARTS THAT PERTAIN TO YOUR MODEL SEE PAGE 23 THROUGH PAGE 27. See pages page 23 through page 27 for Breaker foot parts. NOTE: 5-GPM Models (BR5057801 & BR5057801AA) have a...
  • Page 22: Br50 Anti-Vib Parts List

    * DENOTES PART IN SEAL KIT 11207 CIRCUIT TYPE "D" STICKER 11206 CIRCUIT TYPE “C” STICKER (5-GPM MODELs ONLY) 11588 ACCUMULATOR ON-OFF VALVE BLOCK 74832 STANLEY LOGO 19443 PISTON 58597 PISTON (5-GPM MODELS ONLY BR5057801 & BR5057801AA) 20499 CHARGE VALVE 20500 ROLL PIN...
  • Page 23: Br50 Breaker Foot Parts List

    BR50 BREAKER FOOT PARTS LIST BREAKER FOOT ASSEMBLY (STANDARD) P/N-72825 (MODEL BR50120 and BR50125) 72825 Assembly Includes Items 1 through 14 Below. ITEM DESCRIPTION ITEM DESCRIPTION 01269 TAPER SLEEVE 04983 FOOT LATCH BOLT 01744 SPRING 04984 NYLOCK NUT 01837 LATCH 04985 SPRING WASHER 02022...
  • Page 24 BR50 BREAKER FOOT PARTS LIST BREAKER FOOT ASSEMBLY (EASY RIDE) P/N-72932 (MODEL BR50120E) 72932 Assembly Includes Items 1 through 17 Below. ITEM DESCRIPTION ITEM DESCRIPTION 01269 TAPER SLEEVE 72932 HEX BUSHING 1-1/8" - IF ORDERING HEX BUSHING 01744 SPRING YOU MUST ORDER COM- 01837 LATCH PLETE FOOT ASSY 72932...
  • Page 25 BR50 BREAKER FOOT PARTS LIST BREAKER FOOT ASSEMBLY (STANDARD) P/N-72828 (MODELS BR50130 and BR50135) 72828 Assembly Includes Items 1 through 14 Below. ITEM DESCRIPTION ITEM DESCRIPTION 01269 TAPER SLEEVE 04983 FOOT LATCH BOLT 01744 SPRING 04984 NYLOCK NUT 01837 LATCH 04985 SPRING WASHER 02022...
  • Page 26 BR50 BREAKER FOOT PARTS LIST BREAKER FOOT ASSEMBLY (EASY RIDE) P/N-72019 (MODEL BR50130E) 72019 Assembly Includes Items 1 through 17 Below. ITEM DESCRIPTION ITEM DESCRIPTION 01269 TAPER SLEEVE 72019 HEX BUSHING 1-1/4" - IF ORDERING HEX BUSHING 01744 SPRING YOU MUST ORDER COM- 01837 LATCH PLETE FOOT ASSY 72019...
  • Page 27 BR50 BREAKER FOOT PARTS LIST BREAKER FOOT ASSEMBLY (EASY RIDE) UK P/N-48772 (MODELS BR5017801, BR5017801AA, BR5057801 and BR5057801AA) 48772 Assembly Includes Items 1 through 17 Below. ITEM DESCRIPTION ITEM DESCRIPTION 01269 TAPER SLEEVE 07522 RETAINING RING 01744 SPRING 08158 SPRING...
  • Page 28 STANLEY Infrastructure 6430 SE Lake Road Portland, Oregon 97222 USA (503) 659-5660 / Fax (503) 652-1780 www.stanleyinfrastructure.com...

This manual is also suitable for:

Br5057801aaBr5017801aaBr5057801

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