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This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators. Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.
Hold workpiece firmly against table. at www.grizzly.com. Any updates to your model of machine will be reflected in these documents as soon as they are complete. Model G0636X/G0636XB (Mfd. Since 04/17)
Cord & Plug Included Recommended Plug/Outlet L6-30 Type Motor Type TEFC Capacitor Start Induction Horsepower 5 HP Voltage 230V Phase Single-Phase Amperage Speed 1725 RPM Cycle 60 Hz Power Transfer Belt Drive Bearings Shielded & Permanently Lubricated Model G0636X/G0636XB (Mfd. Since 04/17)
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Motor Brake Wheel Diameter 17" Dust Ports 2 x 4" Mobile Base Model G7315Z Other Specifications Country of Origin Taiwan Warranty 1 Year Serial Number Location ID Label on Top Wheel Cover Assembly Time 1 Hour Model G0636X/G0636XB (Mfd. Since 04/17)
Identification Figure 1. G0636X front view. Figure 2. G0636X rear view. A. Eye Bolt P. Quick Release Blade Tension Lever Q. Guide Post Lock Knob B. Hinged Wheel Covers R. Blade Tension Handwheel C. Blade Tracking Window D. Guide Post Handwheel S.
Everyday ery. Never operate under the influence of drugs or eyeglasses are NOT approved safety glasses. alcohol, when tired, or when distracted. Model G0636X/G0636XB (Mfd. Since 04/17)
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EXPERIENCING DIFFICULTIES. If at any time debris. Make sure they are properly installed, you experience difficulties performing the intend- undamaged, and working correctly BEFORE ed operation, stop using the machine! Contact our operating machine. Technical Support at (570) 546-9663. Model G0636X/G0636XB (Mfd. Since 04/17)
If normal safety pre- Failure to do so could result in serious per- sonal injury, damage to equipment, or poor cautions are overlooked or ignored, serious personal injury may occur. work results. Model G0636X/G0636XB (Mfd. Since 04/17)
To reduce the risk of these hazards, avoid over- loading the machine during operation and make sure it is connected to a power supply circuit that meets the specified circuit requirements. Model G0636X/G0636XB (Mfd. Since 04/17)
IMPORTANT: Save all packaging materials until you are completely satisfied with the machine and have resolved any issues between Grizzly or the shipping agent. You MUST have the original pack- aging to file a freight claim. It is also extremely helpful if you need to return your machine later.
Repeat Steps 2–3 as necessary until clean, then coat all unpainted surfaces with a quality metal protectant to prevent rust. -14- Model G0636X/G0636XB (Mfd. Since 04/17)
Only install in an Shadows, glare, or strobe effects that may distract access restricted location. or impede the operator must be eliminated. " " Figure 5. Minimum working clearances. -15- Model G0636X/G0636XB (Mfd. Since 04/17)
Remove the pallet and slowly set the bandsaw Note: If you are concerned about your forklift into position. forks hitting the tension handwheel, remove the handwheel, then reinstall it after lifting. Figure 6. Lifting the bandsaw. -16- Model G0636X/G0636XB (Mfd. Since 04/17)
Figure 9. Bandsaw mounted on G7315 mobile wheel retracting capabilities that keep the mobile base. base from rolling when the bandsaw is in use. We recommend using the Grizzly Model G7315 mobile base. Guide Post Bolting to Concrete Floors Handwheel...
Stop Jam Nut NOTICE Bolt Changes in the blade tension may change the blade tracking. Figure 14. Positive stop bolt and jam nut (as viewed from front). -19- Model G0636X/G0636XB (Mfd. Since 04/17)
DO NOT operate the Model G0636X without an adequate dust collection system. This saw creates substantial amounts of wood dust while operating. Failure to use a dust collection system can result in short and long-term respiratory illness.
8mm washer and moving plate) onto the fence, then slide the resaw fence over the moving plate as shown in Figure 18. Note: Leave the moving plate and lock handle loose enough to slide on the resaw fence. -21- Model G0636X/G0636XB (Mfd. Since 04/17)
Turn the machine power switch OFF. Insert the power cord plug into a matching power supply receptacle. The machine is now connected to the power source. Figure 20. Disconnecting power. Figure 19. Connecting power. -22- Model G0636X/G0636XB (Mfd. Since 04/17)
The motor powers up and runs correctly, 2) the Off Button safety disabling mechanism on the switch works correctly, and 3) the stop button safety feature Figure 21. G0636X switch disabling key and works correctly. ON/OFF switch. If, during the test run, you cannot easily locate Press the OFF button to stop the machine.
(See Figure 11, Page 18). Turn the bandsaw ON. Slowly release the tension one quarter of a turn at a time. When you see the bandsaw blade start to flutter, stop decreasing the ten- sion. -24- Model G0636X/G0636XB (Mfd. Since 04/17)
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Note: 0.004" is approximately the thickness blade gullets, as illustrated in Figure 25. of a dollar bill. Tighten both of the the bearing rotation adjustment bolts to lock the blade guide bear- ings in position. -25- Model G0636X/G0636XB (Mfd. Since 04/17)
DISCONNECT BANDSAW FROM POWER! Guide Block Assembly Cap Screws Familiarize yourself with the upper support bearing controls shown in Figure 23 & 24. Lateral Adjustment Rod Cap Screw Figure 27. Lower blade guide controls (rear view). -26- Model G0636X/G0636XB (Mfd. Since 04/17)
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Support Bearing Adjustment Shaft Bolt Support Bearing Side View Blade Support Bearing Figure 29. Blade aligned 0.016" away from the bearing edge. Figure 31. Lower support bearing controls. Open the upper and lower wheel covers. -27- Model G0636X/G0636XB (Mfd. Since 04/17)
DISCONNECT BANDSAW FROM POWER! Loosen the four trunnion cap screws that secure the table to the trunnions (Figure 32). Figure 33. Example of measuring for miter slot to be parallel with blade. -28- Model G0636X/G0636XB (Mfd. Since 04/17)
Adjusting the fence parallel to the miter slot does not guarantee straight cuts. The miter slot may need to be adjusted parallel to the side of the blade. Refer to the "Aligning Table" instructions on Page 28. -29- Model G0636X/G0636XB (Mfd. Since 04/17)
To calibrate the pointer: If the fence is mounted on the right-hand side Figure 37. Model G0636X fence pointer of the blade, remove it and re-install it on the adjustment screw. left-hand side of the blade.
Off Button Regardless of the content in this section, Grizzly Industrial will not be held liable for accidents caused by lack of training. Figure 39. Control panel features. -31-...
Moves and locks blade tracking. controlled cutting at various angles. Table Tilt Lock Lever: Locks or unlocks the E. Foot Brake (G0636X): Cuts power to motor table at the current angle. and allows bandsaw blade to be quickly Table Tilt Handwheel: Tilts the table up to brought to a stop.
Note: The operator is very careful to keep fingers away from the blade and uses a push stick to feed narrow workpieces. Stops the bandsaw and removes the workpiece when the blade is completely stopped. -33- Model G0636X/G0636XB (Mfd. Since 04/17)
Figure 43. On the contrary, a workpiece sup- ported on the bowed side will rock during a cut, leading to loss of control. -34- Model G0636X/G0636XB (Mfd. Since 04/17)
Foot Brake Table Tilt The Model G0636X is equipped with a foot brake (Figure 44). Use the brake only in emergency situations to stop power from going to the motor Personal injury or death and bring the blade to a halt.
1" from the top of the workpiece. Tighten the lock lever so the tracking knob cannot move. Lock the guide post in place with the lock knob. -36- Model G0636X/G0636XB (Mfd. Since 04/17)
To skew your fence: Cut a piece of scrap wood approximately ⁄ " thick x 3" wide x 17" long. On a wide face of the board, draw a straight line parallel to the long edge. -37- Model G0636X/G0636XB (Mfd. Since 04/17)
In the event that something unexpected happens, your hands or fingers may slip into the blade. ALWAYS use a push stick when ripping narrow pieces. Failure to fol- low these warnings may result in serious personal injury! -38- Model G0636X/G0636XB (Mfd. Since 04/17)
'' ........3 ⁄ pressure against the fence and table, and ⁄ '' ........5 ⁄ slowly feed the workpiece into the moving blade until the blade is completely through the workpiece (see Figure 51). -39- Model G0636X/G0636XB (Mfd. Since 04/17)
To complete a stacked cut: and the distance between wheels. The Model G0636X is designed for blades that are 160" long. Align your pieces from top to bottom to Refer to Page 43 for blade replacements.
Adjust the upper/lower guide bearings and handling saw blades. the support bearings (see Page 24). Replace the table insert and table pin. To remove a blade: Close the wheel covers. DISCONNECT BANDSAW FROM POWER! Release the blade tension. -42- Model G0636X/G0636XB (Mfd. Since 04/17)
" 3 HOOK NOTICE H4824 1" 6 HOOK H4825 1" 2 HOOK Refer to the newest copy of the Grizzly Catalog for other accessories available for 162" Timber Wolf Replacement Blades for the ® this machine. Model G0636X. MODEL WIDTH H9567 ⁄...
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Weighs 38 lbs. Figure 60. Recommended products for protect- ing unpainted cast iron/steel on machinery. Figure 58. G7315Z SHOP FOX Mobile Base. ® -44- Model G0636X/G0636XB (Mfd. Since 04/17)
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176 pgs. Figure 62. Model T10131 Extension Table Figure 64. Success with Bandsaws book. attached to G0636XB bandsaw. -45- Model G0636X/G0636XB (Mfd. Since 04/17)
Sealed and pre-lubricated ball bearings require no lubrication for the life of the bearings. All bear- ings are standard sizes, and replacements can Cleaning the Model G0636X is relatively easy. be purchased from our parts department or a Vacuum excess wood chips and sawdust, and bearing supply store.
Unscrew the blade tracking knob 5 turns. Wipe off any existing grease and sawdust buildup on the threads. Apply a few dabs of a light all-purpose grease to the threads. Re-adjust tracking (see Blade Tracking on Page 18). -47- Model G0636X/G0636XB (Mfd. Since 04/17)
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Apply a thin coat of light all-purpose grease to tribute the grease, then wipe off any excess grease from the trunnions. the rack. Move the table up and down several times to distribute the grease, then wipe off any excess grease. -48- Model G0636X/G0636XB (Mfd. Since 04/17)
9. Motor bearings are at fault. 9. Test by rotating shaft; rotational grinding/loose shaft requires bearing replacement. 10. Motor has overheated. 10. Let motor cool, clean it off, and reduce workload. 11. Motor is at fault. 11. Repair/replace. -49- Model G0636X/G0636XB (Mfd. Since 04/17)
—Check dust lines for leaks or clogs. —Move dust collector closer to saw. —Install a stronger dust collector. Blade wanders or 1. Blade lead. 1. Refer to Blade Lead on Page 37. won't follow line of cut. -50- Model G0636X/G0636XB (Mfd. Since 04/17)
If the deflection is Wheel more than ⁄ ", repeat Step 4. When the V-belt tension is correct, tighten the motor adjustment bolts, and close the wheel covers. Deflection Bandsaw Wheel Figure 69. V-belt deflection. -51- Model G0636X/G0636XB (Mfd. Since 04/17)
V-belt (see Page 51). Repeat Steps 1–5 until the tension lever Close the lower wheel cover. adds the right amount of tension to the blade when it is engaged. -52- Model G0636X/G0636XB (Mfd. Since 04/17)
Tighten the bolt/nuts to secure each brush in are away from the blade, then tighten your place. blade to the tension that it will be used during operation. -53- Model G0636X/G0636XB (Mfd. Since 04/17)
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Bottom Tilt Figure 76. Lower wheel adjustment control. If the wheels will go parallel but not coplanar, shim the upper wheel out as needed using thin ⁄ " washers on the shaft behind the wheel. -54- Model G0636X/G0636XB (Mfd. Since 04/17)
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Pages 28 & 29). Parallel, Not Not Parallel Adjust Coplanar Coplanar Not Coplanar Tracking Knob Shim Upper Wheel Out Coplanarity Gauge Contacts Top And Bottom of Both Wheels Adjust Lower Figure 77. Coplanarity diagram. -55- Model G0636X/G0636XB (Mfd. Since 04/17)
Figure 78. Squaring table to blade. Adjust the table square with the blade using the table tilt handwheel, then secure it with the table tilt lock lever. Figure 80. Guide post adjustment screws. -56- Model G0636X/G0636XB (Mfd. Since 04/17)
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Go to Step 9. Reinstall the guide post guard with the screws —If the measurements taken in Steps 4 & 5 removed in Step 3. are not equal, go to Step 6. -57- Model G0636X/G0636XB (Mfd. Since 04/17)
DISCONNECT BANDSAW FROM POWER! Remove the motor fan cover, then loosen the Figure 83. Adjusting distance between magnetic cap screws securing the motor fan and brake brake and brake shoe. shoe (see Figure 83). -58- Model G0636X/G0636XB (Mfd. Since 04/17)
Technical Support at (570) 546-9663. The photos and diagrams included in this section are best viewed in color. You can view these pages in color at www.grizzly.com. -59- Model G0636X/G0636XB (Mfd. Since 04/17)
Safety labels help reduce the risk of serious injury caused by machine hazards. If any label comes off or becomes unreadable, the owner of this machine MUST replace it in the original location before resuming operations. For replacements, contact (800) 523-4777 or www.grizzly.com. -70-...
G0636XB Main -71- Model G0636X/G0636XB (Mfd. Since 04/17)
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BUTTON HD CAP SCR M8-1.25 X 20 P0636XB045 TENSION POINTER P0636XB097 HEX BOLT M10-1.5 X 35 P0636XB046 TAP SCREW M4 X 16 P0636XB098 CORD CLAMP 1/2" P0636XB047 TENSION SCALE P0636XB099 FLANGE SCREW M5-.8 X 50 -72- Model G0636X/G0636XB (Mfd. Since 04/17)
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P0636XB108 PLATE P0636XB259 EXT TOOTH WASHER 5MM P0636XB109 SWITCH CORD 18G 2W P0636XB274 STOP PLATE P0636XB110 FLAT WASHER 4MM P0636XB275 CAP SCREW M5-.8 X 12 P0636XB111 DOOR LATCH SWITCH ADZ-S11 P0636XB276 FLAT WASHER 5MM -73- Model G0636X/G0636XB (Mfd. Since 04/17)
Safety labels help reduce the risk of serious injury caused by machine hazards. If any label comes off or becomes unreadable, the owner of this machine MUST replace it in the original location before resuming operations. For replacements, contact (800) 523-4777 or www.grizzly.com. -77-...
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Would you recommend Grizzly Industrial to a friend? _____ Yes _____No Would you allow us to use your name as a reference for Grizzly customers in your area? Note: We never use names more than 3 times. _____ Yes _____No 10.
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FOLD ALONG DOTTED LINE Place Stamp Here GRIZZLY INDUSTRIAL, INC. P.O. BOX 2069 BELLINGHAM, WA 98227-2069 FOLD ALONG DOTTED LINE Send a Grizzly Catalog to a friend: Name_______________________________ Street_______________________________ City______________State______Zip______ TAPE ALONG EDGES--PLEASE DO NOT STAPLE...
WARRANTY AND RETURNS Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance.
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