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Minuteman SW5X PB40PL Instruction Manual

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SW5X
Model: PB40PL, PB40PH
Instruction Manual

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Summary of Contents for Minuteman SW5X PB40PL

  • Page 1 SW5X Model: PB40PL, PB40PH Instruction Manual...
  • Page 2 Introduction Dear customer, Please be advised explicitly that It is our desire that the good cha- we cannot accept any legal is- racteristics of the SW5X should sues out of the contents of this justify the confidence you demon- manual. strated by making this purchase.

  • Page 3: Inspection

    Proper Use The machine has not been parts or accessories without prior Proper Use designed for collecting and explicit consent or by non-com- The SW5X sweeper has been dusts which are detrimental pliance with the maintenance exclusively designed for collecting to health or explosive.

  • Page 4: Table Of Contents

    Contents Introduction/Proper Use Operation .....19 Notes on Warranty Inspection Controls ....19 Control Panel .

  • Page 5: Safty Information

    Safety Information Safety Information Keep clear of hazard zone! Provide for sufficient ventilation when sweeping indoors (dust and General Safety Information Before commencing work, the opera- combustion gas). tor has to make sure that the SW5X Apart from the instructions contained and its accessories are in proper and in this manual, the general safety safe condition.

  • Page 6: Safety And Warning Symbols

    Safety Information All paragraphs in this manual refer- 1.2 Safety and Warning Symbols ring to your personal safety, the safe- 1.2.1Generally Applicable Symbols ty of your machine and the environ- ment protection are attributed one of the following warning symbols: Symbol Hazardous for..

  • Page 7: Labels At The Machine

    Safety Information Ignition lock (6) Labels at the Machine Inflation pressure (4) The following safety and information 90 PSI signs are legibly attached to the machine. Missing or illegible stickers Brake (7) have to be replaced. Read and observe operator's Manual (5) Folding apron (1) Noise power level (8)
  • Page 8 Safety Information Hydraulic fluid (9) Cylinder broom wearing take-up (12) 1.3 Labels at the Machine Rotating parts (10) Nameplate (13) Burning surface (11) Fig. 2 Safety and information signs...
  • Page 9 Safety Information Pinching hazard (16) 1.3 Labels at the Machine (Lifted-Up Disposal) High-pressure cleaner (14) Do not clean by means of high pressure cleaner or vapour jet.

  • Page 10: Operation/Safety Information

    Safety Information Never leave the machine unattended Operation/Safety Compared to four-wheeled before the motors are off and the ma- Information vehicles, driving stability of chine is protected against unintended three-wheeled vehicles is movements. Vacuum sweepers may be run by reduced. We thus recom- To prevent the machine from unautho- mend: qualified personnel only;...

  • Page 11: Cleaning Informaton

    Safety Information Warning and instruction la- Cleaning Information bels attached to the machi- ne contain important infor- mation about safe operation The machine is splash-proof (IPX3). Do not clean the SW5X by Provide for sufficient venti- means of high pressure cle- lation when sweeping indo- aner or vapour jet.

  • Page 12: Maintenance Instructon

    Safety Information 1.6 Maintenance Instructions Before changing wheels When handling lubrica- protect the machine against ting agents, the appli- A good approach to prevention of rolling by placing wedges. cable regulations for accidents is proper maintenance of Proceed to wheel changing protection of the envi- when the machine is on le- ronment and preven-...
  • Page 13 Safety Information Before commencing any Keep batteries dry and cle- Battery acid is highly work on the electric system an and clear of soiling such caustic (keep clear of disconnect battery (neg. le- as e.g. metallic dust to avo- children). ad) of the SW5X and pull the id leakage current.

  • Page 14: Description

    Description The side brush is used to collect dirt Description at borders and to enlarge the working width as well as to increase the area performance on large surfaces. 2.1 Functional Description The cylinder broom casts the debris overhead into the dirt hopper. The col- lected fine dust is evacuated by the suction fan and separated by a filter system.

  • Page 15: Cylinder Broom

    Description 2.2 Cylinder Broom 2.4 Filter System / Dust 2.6 Steering Evacuation The cylinder broom is equipped with Steering is controlled mechanically The filter system is located in the fil- 12 rows of bristles arranged in from steering wheel to front wheel via V-shape.

  • Page 16: Brake

    Description 2.8 Brake 2.10 Hydraulic System Lift-Up Disposal The SW5X is equipped with a service brake. The hydraulic system comprises a This brake has been constructed as compact unit (hydraulic pump with shoe brake and equally serves as hydraulic tank), the hydraulic hoses parking brake.

  • Page 17: First Operation

    First Operation First Operation Do not use the SW5X at am- bient temperatures of more than 104°F (40°C). The SW5X has been extensively Do not start the machine at tested and submitted to a functional temperatures of 5°F (-15°C) check before delivery. or less.

  • Page 18: Check Engine Oil Level

    First Operation 3.3 Check Engine Oil Level - Engine oil has been filled in the fac- tory. - For safety reasons, check the engi- ne oil level (refer to paragraph 6.9.2, Fig. 23/2) - In order to protect the engine, it is switched off or cannot be started if engine oil level is insufficient.

  • Page 19: Operation

    Operation Operation 4.1 Controls 1 Actuator for folding apron 2 Service brake lock 3 Service brake/parking brake pedal 4 Drive pedal, reverse 5 Drive pedal, forward 6 Control panel Seat adjustment 8 Safety knob, lock for release of swinging dirt hopper function (Lift-Up Disposal) 9 Release lever for swinging dirt hopper function (Lift-Up Disposal)
  • Page 20 Operation - Adjust seat lengthwise: push lever 1 Actuator for folding apron 4 Drive pedal, reverse to open and close the folding apron to change direction to reverse ride slightly to the right and displace se- for collecting coarse dirt. with continuous regulation of riding at forwards or backwards to the re- speed at the same time.

  • Page 21: Control Panel

    Operation 4.2 Control Panel 1 Cylinder broom lever 2 Release of lifted-up disposal func- tion 3 Horn 4 Suction fan/shaking system knob 5 Choke flap knob 6 Flashlight (option) 7 Lighting (option) 8 Lift and lower (Lift-Up Disposal) 9 Side brush lever 10 Pilot lamp, parking brake 11 Battery charge status indicator 12 Hourmeter...
  • Page 22 Operation 2 Release for lifted-up disposal 3 Horn 1 Cylinder broom lever An acoustic signal sounds upon function to lift and lower as well as to to release the lifted-up disposal actuation of this button. switch on and off the cylinder function for lowering of lifting.
  • Page 23 Operation After jolting, the knob is to If the engine has already at- be kept in position 1 for ab- tained temperature, do not out 10 seconds. actuate the choke flap and Reduce engine speed to id- start with full throttle. ling in order to optimize the cleaning result in case of heavy fine dust load.
  • Page 24 Operation 8 Lift and lower (lifted-up dispo- 9 Side brush lever 11 Battery charge status indicator to lift and lower the side brush. sal) (red) to lift and lower the dirt hopper. lights upon actuation of the ignition Lift the dirt hopper by pressing the - Lower side brush switch and has to extinguish as key until the desired height for lif-...
  • Page 25 Operation For safety reasons, the SW5X has been equipped with a seat contact switch. Starting the engine is pos- sible only after the driver has taken place on the seat. 13 Pilot lamp, suction fan (orange) 15 Engine speed regulation knob If seat contact is interrupted lights if the suction fan is not acti- to adjust the engine speed.

  • Page 26: Empty Dirt Hopper

    Operation 1 Recessed grip in dirt hopper 4.3 Empty Dirt Hopper 2 Dirt hopper - Fold bow (Fig. 8/3) up 3 Bow to lift/lower dirt hoppers = the dirt hoppers (Fig. 8/2) are lowe- red. - Use the recessed grip (Fig. 8/1) of Clean dirt hoppers at one of the hoppers to lift it lightly regular intervals.
  • Page 27 Operation Riding with the lifted hop- Pinching and shearing ha- Proceed to emptying of the dirt per reduces stability of the zard. Provide for required hopper as follows: machine significantly. For safe distance before lifting Lift and switch off side brush and this reason, do not lift the or lowering the dirt hopper.
  • Page 28 Operation - Lower dirt hopper by actuating If the cylinder broom is switch (Fig. 10/1) and switch (Fig. switched on with the dirt 10/2); pull lever = lower dirt hopper hopper being lifted, the en- gine stops. Observe the information gi- ven in paragraph 4.2/2 on Should the dirt hopper not releasing of lifted-up dispo-...

  • Page 29: Working With The Machine

    Operation 4.5.2 Start Engine 4.5 Working with the machine comply with the provision for safety at work. Do not The driver is requested to carefully For safety reasons, the SW5X is operate the SW5X without protective devices. read this manual. All controls are equipped with a seat contact switch.

  • Page 30: Stop Engine

    Operation - Lower cylinder broom and side Interruption of the starting Slowing down the SW5X is brush. procedure after 10 seconds possible by applying oppo- - Release parking brake. and brief pause between site forces with the drive - Slowly depress drive pedal until starting cycles is recom- pedal or by using the ser- desired speed has been attained.

  • Page 31: Displace

    Operation 4.5.6 Displace Fig.13 If the SW5X should be moved with the engine being off, actuate the bypass valve (Fig. 12). Before displacement of the machine actuate the bypass valve located at the drive pump. To do so, turn the lever (Fig. 13/1) of the bypass valve anticlockwise approx.

  • Page 32: Technical Data

    Technical Data Technical Data SW5X SW5X (Lift-Up Disp.) Dimensions and weights in. (mm) 59.8 (1520) 59.8 (1520) Length with side brush in. (mm) 39.4 (1000) 39.4 (1000) Width without side brush in. (mm) 44.1 (1120) 44.1 (1120) Width with 1 side brush in.
  • Page 33 Technical Data SW5X SW5X (Lift-Up Disp.) Filter system sq. ft. (m²) 30.1 (2,8) 30.1 (2,8) Filtering surface piece Plate filter Cylinder broom in. (mm) 27.6 (700) 27.6 (700) Length in. (mm) 13.6 (345) 13.6 (345) Diameter in. (mm) 11.4 (290) 11.4 (290) Wearing limit 530 +/- 20...
  • Page 34 Technical Data SW5X SW5X (Lift-Up Disp.) Drive wheels 4.00 - 4 6PR 4.00 - 4 6PR Pneumatic tyres with hose, size PSI (bar) 90 (6) 90 (6) Inflation pressure Option Option Solid rubber tyres Engine Kawasaki Kawasaki Manufacturer FE 250 D FE 250 D Type 4- stroke / 1 Zyl.
  • Page 35 Technical Data SW5X SW5X (Lift-Up Disp.) Hydraulic system Travel drive assembly DTE 15 M DTE 15 M Hydraulic fluid, e.g. Mobiloil gal (l) 2.6 (10) 2.6 (10) Hydraulic tank, capacity Order-No CS-050-P-10-A CS-050-P-10-A Fluid filter cartridge Hydraulic system Lifted-up disposal unit Compact unit (maintenance-free) DTE 15 M Hydraulic fluid, e.g.
  • Page 36 Technical Data Noise emission The sound pressure level measured according to DIN EN ISO 11201 and under standard operating conditions at the operator's ear with - operating status - fan, cylinder broom and side brush ON amounts to dB (A) The sound power level measured according to DIN EN ISO 3744 under standard operating conditions and maxi- dB (A)

  • Page 37: Maintenance/Service

    Maintenance/Service Please contact your local distributor if Maintenance/Service Collect spilled oil and you cannot do the maintenance provide for adequate works as prescribed in the mainte- disposal. 6.1 Maintenance Instructions nance schedule in-house. He will have these works done for you and Compliance with our recommenda- has qualified personnel and genuine Use appropriate tools for...

  • Page 38: Mount/Dismount Cylinder Broom

    Maintenance/Service - Open locks (Fig. 14/2) by enclosed - Turn handle (Fig. 15/3 +5) upwards 6.2 Mount/Dismount Cylinder square spanner (turn counter-clok- and unlock Broom kwise) - Remove plate with sealing strip - Remove cover (Fig. 14/1) The cylinder broom is accessible (Fig.
  • Page 39 Maintenance/Service Before checking: With one full turn of the Mark level surface for che- knob, the track widens or cking broom adjustment by broadens by approx. 0.4 in. chalk. (10mm). Check inflation pressure of tyres 90 PSI (6bar). When exceeding the swee- ping track width the cylin- der broom wearing increa- - Secure machine by engaging par-...

  • Page 40: Sealing Strips For Broom Compartment

    Maintenance/Service - Remove bolt (Fig. 18/2). 6.4 Sealing Strips for Broom Com- 6.5 Folding Apron Adjustment Adjust folding apron - Modify adjustment by turning the partment fork head (Fig. 18/1). In order to assure good function of the sweeper, a perfect condition of the sealing strips is required, especi- Modify adjustment such ally in order to attain the prescribed...

  • Page 41: Replace Side Brush

    Maintenance/Service Proceed in inverse order for mounting 6.6 Replace Side Brush of the side brush. The side brush is located at the front right of the machine (standard ver- sion). Use the lever (paragraph 4.2, Fig. 7/9) to lift and lower the side brush.

  • Page 42: Dismount Plate Filter

    Maintenance/Service 6.7 Dismount Plate Filter Proceed as follows for dismounting of the plate filter: - Turn engine off and pull key. - Secure machine by engaging par- king brake - Open seat hood - Open quick-release locks (Fig. 20/1) - Remove cover, filter case (Fig. 20/2) - Loosen wing screws (Fig.
  • Page 43 Maintenance/Service Fig.21 Plate filter 1 Detent hook 2 Wing screws 3 Frame with electric-motor 4 Opening for detent lever 5 Plate filter...

  • Page 44: Basic Cleaning Of Plate Filter

    Maintenance/Service 6.8 Basic Cleaning of Plate Filter Hold the plate filter (Fig. 22/1) in ver- tical position and drop it from a height of approx. 3 ft. (1 m) to the even floor as represented in Fig. 22. The soiled side of the filter Soiled side points to the bottom.

  • Page 45: Engine

    Maintenance/Service 6.9.1 Check Engine Oil Level - Turn engine off and pull key. 6.9 Engine - Secure machine by engaging par- king brake Position the machine on le- - Open seat hood vel ground before checking - Pull plug (Fig. 23/1) with dipstick. the engine oil level as fol- The engine is a robust four-stroke - Wipe dipstick, push it into opening...

  • Page 46: Change Engine Oil

    Maintenance/Service 6.9.2 Change Engine Oil - Fasten drain hose (Fig. 24/1) at hol- Proceed to the following befor ding clamp. changing engine oil: - Fill engine oil into check opening - Turn engine off and pull key. with the machine standing on level - Secure machine by engaging par- ground.

  • Page 47: Hydraulic System

    Maintenance/Service Replace filtering insert as required. 6.10 Hydraulic System Proceed as follows for dismounting the filtering insert: The hydraulic units are maintenance- free. The hydraulic oil and filters are - Unscrew wing screw (Fig. 25/2) and concerned by maintenance work only. remove filter cap (Fig.

  • Page 48: Check Hydraulic Fluid-Level

    Maintenance/Service 6.10.1 Check Hydraulic Fluid Level 6.10.3 Change Hydraulic Fluid Filter The hydraulic fluid filter is located in - Turn engine off and pull key. - Secure machine by engaging par- the pump line and equipped with a king brake. bypass valve in order to guarantee - Open seat hood.

  • Page 49: Check And Refill Hydraulic

    Maintenance/Service Should it be required to drain the 6.10.4 Check and Refill Hydraulic . . - Check hydraulic fluid level in tank System (Lift-Up Disposal) (Fig. 28/1). The hydraulic fluid level hydraulic fluid completely proceed as must not fall below the minimum follows: (Fig.

  • Page 50: V-Belt Drive

    Maintenance/Service 6.11 V-Belt Drive 1 Suction fan V-belt (40Hz) 2 Tensioning roller 3 V-belt pulley 4 Hydraulic pump V-belt 5 Belt guide 6 Hexagonal nut 7 V-belt for cylinder broom and side brush drive 8 Hydraulic pump belt pulley 9 Tensioning / coupling roller 10 Screws 11 Side brush V-belt 12 Belt pulley...

  • Page 51: Replace Cylinder Broom V-Belt

    Maintenance/Service 6.11.1 Replace Cylinder Broom V-Belt 6.11.2 Replace Side Brush V-Belt 6.11.3 Replace Suction Fan V-Belt - Turn engine off and pull key. - Turn engine off and pull key. - Turn engine off and pull key. - Secure machine by engaging par- - Secure machine by engaging par- - Secure machine by engaging king brake...

  • Page 52: Replace Hydraulic Pump V-Belt

    Maintenance/Service 6.11.4 Replace Hydraulic Pump V- Belt - Turn engine off and pull key. - Secure machine by engaging par- king brake - Open seat hood - Loosen hexagon nuts (Fig. 29/6) and remove together with belt guide (Fig. 29/5) - Detent V-belt (Fig.

  • Page 53: Electric System

    Maintenance/Service 6.12 Electric System 1 F2 Pre-fuse (20A) 2 F3 Engine shutdown, hourmeter (5A) 3 F4 Indicators control panel, jolter controlling, (front right lighting option, right rear light (5A) 4 F5 Horn (10A) 5 F7 LPG equipment option (10A) 6 F8 Front left lighting option, left rear light (7.5A) 7 F9 Lifted-up disposal control (7.5A)

  • Page 54: Maintenance System

    Maintenance/Service hours of operation 6.13 Maintenance Schedule Daily after first every 100 every 200 every 500 alle 000 Check engine oil level and refill if required Check fuel level and refill if required (regular unleaded) Replace fuel filter (as required) Change engine oil (1.1 litre engine oil SAE 15-W-40) Check engine air cleaner for soiling and clean if required (tap, do not use compressed air), replace air cleaner insert if required...
  • Page 55 Maintenance/Service hours of operation 6.13 Maintenance Schedule Daily after first every 100 every 200 every 500 alle 000 Check function of seat contact switch Check exhaust system Check inflation pressure 90 PSI (6bar) Check cylinder broom for wearing or foreign particles (e.g. wire, straps) and replace broom if required Check sweeping track and adjust if required Check sealing strips at the broom compartment, adjust if required or replace...
  • Page 56 Maintenance/Service hours of operation 6.13 Maintenance Schedule Daily after first every 100 every 200 every 500 alle 000 Check hydraulic fluid level of lifted-up disposal function and refill if required Check tightening moment of fixing screws for lifted-up disposal and tighten if required 36 lb.

  • Page 57: Liquid Propellant Gas System

    Liquid Propellant Gas System USER TIPS - Allow only qualified and trained - Always check fuel system for leaks CAUTION personnel to operate a Minuteman with soapy water. (Hoses, regula- Propane sweeper. tors, connections) Visible escaping gas vapor is - Always maintain your Minuteman - Never smoke while operating or extremely cold (ICE).
  • Page 58 Liquid Propellant Gas System SAFETY PRECAUTIONS Before operating the engine, read the - If it is necessary to make adjust- EXHAUST SYSTEM ments while the engine is running, - Exhaust products of any internal Operator’s Manual and become famil- use extreme caution when close to combustion engine are toxic and iar with it and the equipment.
  • Page 59 Liquid Propellant Gas System SAFETY INFORMATION For Your Safety! These safety precautions should be followed at all times. Failure to follow these safety precautions could result in injury to yourself and others. Dangerous Acid, Explosive Gases! Explosive Fuel Accidental Starts! Batteries contain sulfuric acid.
  • Page 60 Liquid Propellant Gas System SAFETY INFORMATION The crankcase, cylinder head, Rotating Parts! Lethal Exhaust Gases! exhaust system, and other compo- Keep hands, feet, hair, and clothing Engine exhaust gases contain poison- nents can get extremely hot from away from all moving parts to prevent ous carbon monoxide.
  • Page 61 Liquid Propellant Gas System FIRST OPERATION CO contents of the exhaust gas Operation NOTE Should the engine not start after 5 seconds, interrupt The CO contents of the exhaust gas must starting procedure, turn ig- Refer to the Sweeper operating nition start switch to "0"...

  • Page 62: Spare Parts

    Spare parts...
  • Page 63 Side brush Pos. Part No. Description 00557600 Hex.bolt 00042900 Washer 01130610 Bearing 00041810 Hex.bolt 00046520 Washer 00053750 Washer 00051510 Hex. Nut 01130620 Holder 00855380 Washer 00132880 Hex. Nut 00054690 Hex.bolt 00695300 Washer 00974400 Bushing 00521270 Roller 00537390 Cylinder head screw 01130630 Holder 00553690...
  • Page 65 Front wheel drive Pos. Part No. Description 00048400 Slotted nut 00027880 Cotter pin 00743290 Washer 01132770 Parallel key 01132760 Guidance disk, cpl. 00136910 Cylinder head screw 00053730 Washer 00051520 Hex. Nut 01130030 Nilos ring 00048410 Cone roller bearing 03002980 Front wheel bearing plate 00053360 Hex.
  • Page 67 Travelling mechanism (Part1) Pos. Part No. Description 01073550 Hex.bolt 00959240 Lock washer 01131910 Cover 01131920 Holder 00053350 Hex. Nut 01061590 Hose 00740090 Washer 01132010 O-ring, black 01132020 Pipe, cpl. 01133540 Hose 01133550 Straight screw connection 01133510 Suction filter 01133520 Filter cartridge 01133560 Hose 01133570...
  • Page 69 Travelling mechanism (Part 2) Pos. Part No. Description 01050160 Hex. Nut 00740290 Washer 01130020 Cup head square neck bolt 01006760 Threaded pin 01133600 Lever 01133610 Hydraulic pump 01133620 Straight screw connection 01132100 Hose 00109150 Screw connection-W 01132180 Straight screw connection 01134170 Flange 01132170...
  • Page 71 Accelerator Pos. Part No. Description 01133810 Pedal 01133820 Retainer 00053100 Hex.bolt 00740090 Washer 00051510 Hex. Nut 00126390 Cylinder head screw 00046500 Hex. Nut 00740310 Washer 00053110 Hex.bolt 00740090 Washer 01133830 Retainer 01133840 Sheet metal 01055290 Plain bearing bush 01133850 Bushing 01133860 Round head screw 01133870...
  • Page 73 Pedal brake Pos. Part No. Description 01130320 Pedal brake 00051510 Hex. Nut 00053750 Washer 00854270 Handle 00042900 Washer 00124290 Cylinder head screw 01130330 Bolt 00555130 Sealing ring 01055930 Tension spring 01130340 Barrier lever 00053110 Hex.bolt 03003170 Handle 00974400 Bushing 00521270 Roller 01130350 Bowden cable for brake...
  • Page 75 Steering Pos. Part No. Description 00852310 00053740 Hex. Nut 00053780 Washer 00153600 Woodruff key 00770220 Steering wheel 01130390 Bellows 01130470 Slide bearing bush 01132830 Wheelmount 00746040 Cardan joint 01132840 Steering column, cpl. 03004850 Steering carrier, cpl. 00045540 Cylinder head screw 00740090 Washer 00059080...
  • Page 77 Manipulation for side brush apron and sweeping roller Pos. Part No. Description 01132810 Knob 01130410 00051520 Hex. Nut 01093180 Screw 01132820 Bellow 00108590 Cylinder head screw 00053760 Washer 03004840 Retainer 00053080 Hex.bolt 00053750 Washer 01130470 Slide bearing bush 00153700 Adjusting washer 01130430 Lever 00044160...
  • Page 79 Control panel Pos. Part No. Description 01133500 Bowden cable 01132220 V-belt 01131640 Gasket control-light 00052620 Fillister-head screw 01131630 Hour meter 01092720 Seal 01133230 Indicator lamp brake/charge control 01133240 Control panel foil 01133250 Control panel plate 01133260 Lock washer 00538180 Hinged cover 00136950 Starting lock 00928330...
  • Page 81 Seat - Covering SW5X (Part 1) Pos. Part No. Description 01071360 Seat 00077110 Hex.bolt 00042900 Washer 00721090 Edge protection 00740080 Washer 00744340 Hex. Nut 01055740 Belt 00053080 Hex.bolt 00733400 Spacer sleeve 00733560 Bumper 00102520 Screw 01133360 Plate 00053730 Washer 00051520 Hex.
  • Page 83 Seat - Covering SW5X (Part 2) Pos. Part No. Description 01075850 Covering R.H. 01133310 Gland 01075860 Covering R.H. 01063420 Self tapping screw 01133340 Gasket R.H. 01031010 Sealing tape 01133430 Gasket L.H. 01075870 Covering L.H. 01075810 Covering L.H. 00053350 Hex. Nut 00740310 Washer 00053750...
  • Page 85 Seat - Covering SW5X Lift-Up Disposal (Part 1) Pos. Part No. Description 01131900 Ventilation screen, cpl. 01063420 Self tapping screw 00076210 Washer 01133650 Covering R.H. 00740310 Washer 00053350 Hex. Nut 01133310 Gland 00135030 Cylinder head screw 00870090 Washer 00740080 Washer 01133350 Lens flange screw 01133330...
  • Page 87 Seat - Covering SW5X Lift-Up Disposal (Part 2) Pos. Part No. Description 00077110 Hex.bolt 01071360 Seat 01133340 Gasket R.H. 01133640 Insulation mat 00721090 Edge protection 01133080 Filter cover red 00905520 Screw 01133090 Catch 00053320 Hex. Nut 01133100 Plate 01031010 Sealing tape 01133430 Gasket L.H.
  • Page 89 Engine Pos. Part No. Description 00154680 Screw 01134020 Mounting link 00053730 Washer 00051520 Hex. Nut 00051340 Hex. Nut 01134030 Angle plate 00053010 Hex.bolt 00740280 Washer 00106160 Hex.bolt 00053720 Washer 01134280 Oil level control 00534470 Clamp 00104500 Hex.bolt 01134220 Air filter element 01134230 Preliminary filter 01134270...
  • Page 91 Exhaust system Pos. Part No. Description 03004200 Protection grille 01075290 Gasket 00134850 Tapping screw 03004210 Air shaft 03004220 Air funnel 00135120 Washer 00740280 Washer 00053010 Hex.bolt 01132420 Clamp 01134090 Exhaust tube 00104500 Hex.bolt 01052820 Edge protection 00053730 Washer 00051520 Hex. Nut 01134190 Flange screw 01134170...
  • Page 93 Drive belt plant Pos. Part No. Description 00053090 Hex.bolt 00879170 Washer 01132220 V-belt 01005950 V-belt 01133750 Belt pulley 01132250 Narrow drive belt 01132320 Round head screw 01132310 Round head screw 01132300 Drive belt plant 00053730 Washer 00051520 Hex. Nut 00509000 Countersunk screw M8x35 00705310 Tension spring...
  • Page 95 Electrical equipment Pos. Part No. Description 00955220 Fillister-head screw 00747400 Washer 00975510 Micro switch 01074840 Thread base plate 01092020 Turning knob 01133980 Push button switch 00553740 Washer 00535780 Fillister-head screw 00022200 Hex. Nut 00967760 Cable tie 00721090 Edge protection 00780710 Socket 00134850 Tapping screw...
  • Page 97 Electronical box Pos. Part No. Description 01133710 Sheet metal 00744340 Hex. Nut 00042900 Washer 00041600 Hex.bolt 00053730 Washer 01132650 Hexagon screw 00022200 Hex. Nut 00101580 Fillister-head screw 00553740 Washer 00500360 Fuse link 20A 00906120 Fuse 00733630 Fuse 00509550 Fuse 00152060 Fuse 00733650 Fuse holder...
  • Page 99 Electrical equipment SW5X Lift-Up Disposal Pos. Part No. Description 00780710 Socket 00535780 Fillister-head screw 00744770 Relay 00053710 Washer 00052620 Fillister-head screw 01134310 Reversion contactor 01134340 Hydraulic unit 12V 00053350 Hex. Nut 00740310 Washer 01134350 Retainer 01201840 Hexagon screw 01134360 Switch 01132960 Switch gasket 01134370...
  • Page 101 Group of main sweeper roller Pos. Part No. Description 00053080 Hex.bolt 00695300 Washer 00509180 Sleeve 00106300 Deep groove ball bearing 00101660 Retaining ring 00102410 Ring 00866720 Star handle 00740290 Washer 01130830 Brush rocker, L.H. 01130840 Side shield 00681570 Edge protection 00051520 Hex.
  • Page 103 Manipulation for brush apron - Lifter for sweeping roller Pos. Part No. Description 01131320 Stop angel 00740090 Washer 00053080 Hex.bolt 01131330 00854420 Thrust washer 01131340 Pedal bar 00051500 Hex. Nut 00051520 Hex. Nut 00526320 Hex.bolt 01064890 Hose 00053330 Hex. Nut 00123690 Hex.bolt 00130290...
  • Page 105 Broom wear compensation Pos. Part No. Description 00706030 Bolt 00027110 Fork yoke 00053350 Hex. Nut 00902600 Threaded bolt 03004890 Lever 01071440 Plain bearing bush 00053770 Washer 03004900 Plate 00730940 Washer 00053010 Hex.bolt 00132880 Hex. Nut 00053760 Washer 00108590 Cylinder head screw 01055290 Plain bearing bush...
  • Page 107 Filter installation Pos. Part No. Description 00051510 Hex. Nut 01131100 Bolt 01074080 Compression spring 00042900 Washer 00027190 Cable sleeve 01131410 Frame 00045620 Dowel pin 01131120 Spacer 00905560 Wing 01130170 Bush 01133210 Locknut 01131140 Handle 01131130 Frame 00730940 Washer 00053020 Hex.bolt 01131170 Spacer 01130750...
  • Page 109 Dust extraction Pos. Part No. Description 01075840 Filter cover 00740090 Washer 00133700 Hex.bolt 00053750 Washer 00053350 Hex. Nut 00053330 Hex. Nut 00740280 Washer 01092780 Lens flange screw 00420290 Gasketl 03003430 Plate 01131450 Filister head flange screw 00730940 Washer 01131740 Housing, cpl. 01131460 Threaded bushing 01131470...
  • Page 111 Fan bearing Pos. Part No. Description 00506780 Threaded pin 01131220 Rotating fan 00053010 Hex.bolt 03003350 Plate 01131230 Shaft 00740280 Washer 00053330 Hex. Nut 01131260 Belt pulley 00740090 Washer 00022330 Hex. Nut 00553690 Hex.bolt 00074710 Hex. Nut 00740290 Washer 01131270 Holder 01130970 Idler 00126330...
  • Page 113 Lift-Up Disposal (Part 1) Pos. Part No. Description 01134680 Slide bearing bush 01134690 Bush 00053360 Hex. Nut 01134700 Gland 03006070 Support 01055290 Plain bearing bush 01134710 Bush 00133450 Hex.bolt 00740290 Washer 00021130 Hex.bolt 01134720 Support 01134730 Starting disk 01134740 Lens flange screw 00051510 Hex.
  • Page 115 Lift-Up Disposal (Part 2) Pos. Part No. Description 01130300 Angel, L.H. 00053750 Washer 00045540 Cylinder head screw 01130310 Angel, R.H. 00051510 Hex. Nut 01130200 Gasket 00705440 Screw 01134590 Sealing plate 00045010 Cylinder head screw 01134600 Bushing 00046520 Washer 00053360 Hex. Nut 00053350 Hex.
  • Page 117 Lift-Up Disposal (Part 3) Pos. Part No. Description 00107100 Hex.bolt 00046520 Washer 01134560 Retainer 00073270 Hex. Nut 00747400 Washer 01134570 Flat spring 00740290 Washer 00055460 Hex.bolt 00053710 Washer 00900590 Hex.bolt 00021130 Hex.bolt 00053760 Washer 00535780 Fillister-head screw 00053360 Hex. Nut 00927610 Switch 00557150...
  • Page 119 Lift-Up Disposal (Part 4) Pos. Part No. Description 00552970 Handle 01134490 Lever 00053750 Washer 00051510 Hex. Nut 01006820 Lens flange screw 01134500 Locking bolt 01134510 Bushing 01071440 Plain bearing bush 00534440 Hex.bolt 00706200 Bolt 01134520 Pipe 00854420 Thrust washer 00135790 Hex.
  • Page 121 Rear-wheel - Brake Pos. Part No. Description 01131060 01133690 Hexagon nut 00053790 Washer 00054230 Retaining ring 00706370 Deep groove ball bearing 01133040 Tyre 01133050 Tube 01133010 Rim half 01133060 Valve cap 01132990 Brake drum 00281050 Deep groove ball bearing 00137020 Cylinder head screw 00863220 Retaining ring...
  • Page 123 Set of tires Pos. Part No. Description 99652900 Set of pneumatic tyres...
  • Page 125 Set of SE-solid wheels Pos. Part No. Description 99651600 Set solid rubber tires 01131060 00054230 Retaining ring 00706370 Deep groove ball bearing 01133010 Rim half 01133030 Tyre 01132990 Brake drum 00281050 Deep groove ball bearing 00137020 Cylinder head screw 01133020 Rim half 00053730 Washer...
  • Page 127 Set of SE-solid wheels, not marking Pos. Part No. Description 99651200 Solid tyres, non markin 01131060 00054230 Retaining ring 00706370 Deep groove ball bearing 01133010 Rim half 01132980 Tyre Solid, non marking 01132990 Brake drum 00281050 Deep groove ball bearing 00137020 Cylinder head screw 01133020...
  • Page 129 Decal Part 1 Pos. Part No. Description 01142760 Decal SQUEEZING DANGER 01071710 Decal INSTRUCTION MANUEL 01133920 Decal SYMBOL START 01131560 Decal BRAKE 01073530 Transparency 03003000 Transparency Decal POWERBOSS Decal MINUTEMAN Decal SW5X 01131550 Decal BRAKE 01131540 Decal BRUSH APRON...
  • Page 131 Decal Part 2 Pos. Part No. Description 01132720 Decal HIGH PRESSURE CLEANER 01132710 Decal HYDRAULIK OIL 01131550 Decal BRAKE 01133940 Decal ADJUSTABLE SWEEPER ROLLER 01073530 Transparancy 01132720 Decal HOT PARTS 01132710 Decal HYDRAULIK OIL 01131590 Decal ROTATING PARTS...
  • Page 133 LPG - Kit SW5X Lift-Up Disposal (Part 1) Pos. Part No. Description 03006080 LPG Kit 01134980 Pipe 00875760 Hex.bolt 00051340 Hex.nut 01134890 Carburetor seal 01134920 Carburetor seal 00042350 Hex.bolt 01134970 Choke plate 00022200 Hex.nut 01134900 00051510 Hex.nut 00053750 Washer 01092910 Lens flange screw 01134940 Holder...
  • Page 135 LPG - Kit SW5X Lift-Up Disposal (Part 2) Pos. Part No. Description 00053360 Hex.nut 00740290 Washer 00046520 Washer 01052820 Edge protection black 01134870 Lable LPG 00051340 Hex.nut 01134960 Latch 01134930 Tension band 00051520 Hex.nut 00135120 Washer 00721090 Edge protection black 01015340 Lens flange screw 00053530...
  • Page 137 Side Brush l.h. Part 1 Pos. Part No. Description 00041810 Hex. Bolt 00046520 Washer 00152850 Drain plug 00855380 Washer 00132880 Hex. Nut 00051510 Hex. Nut 00053750 Washer 01135020 Holder, l.h. 01130610 Bearing 00042900 Washer 00557600 Hex. Bolt 00138180 Hex. Bolt 00740930 Roller 00855240...
  • Page 139 Side Brush l.h. Part 2 Pos. Part No. Description 00740360 Cable sleeve 01135030 Covering 00157690 Washer 00154680 Screw 01131530 00022440 Retaining ring 00020610 Supporting ring 00155120 Supporting ring 01130740 Gear 00740090 Washer 00553690 Hex.bolt 01135060 Gear holder 00740280 Washer 00104500 Hex.bolt 00871350 Washer...
  • Page 141 Side Brush l.h. Part 3 Pos. Part No. Description 01135000 Rope 00042900 Washer 00537390 Hex.bolt 00974400 Bushing 00521270 Roller 00051510 Hex.nut 00695300 Washer 00054690 Hex.bolt 00054020 Wing nut 00053330 Hex.nut 00138180 Hex.bolt 00029170 Bushing 01130650 Decal 00853730 Star handle 00740090 Washer 00053350 Hex.nut...

  • Page 142: Ec Declaration Of Conformity

    EC Declaration of Conformity For the relevant implementation of the safety and health requirements mentio- ned in the Directives, the following stan- dard(s) and/or technical specification(s) has (have) been respected: declares under our sole responsibility EN 60335-2-72 that the product EN 61000-6-3 EN 61000-6-2 SW5X...

  • Page 143: Limited Warranty

    Minuteman International, Inc. warrants to the original purchaser/user that this product is free from defects in workmanship and materials under normal use and service for a period of one year from date of purchase. In addition, Minuteman International, Inc. will, at its option, honor labor warranty claims for the first 6 months from date of sale, provided such claims are submitted through and approved by factory authorized repair stations.

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