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OPERATOR MANUAL
IMPORTANT INFORMATION, KEEP FOR OPERATOR
This manual provides information for:
MODEL DEES
LOW HEIGHT
STEAM JACKETED KETTLE
· Self Contained
· Stainless Steel
· Floor Mounted
· Electrically Heated
· Tilting
THIS MANUAL MUST BE RETAINED FOR FUTURE REFERENCE.
READ, UNDERSTAND AND FOLLOW THE INSTRUCTIONS AND
WARNINGS CONTAINED IN THIS MANUAL.
FOR YOUR SAFETY
Do not store or use gasoline or other flammable vapors
and liquids in the vicinity of this or any other appliance.
WARNING
Improper installation, adjustment, alteration, service
or maintenance can cause property damage, injury or
death. Read the installation, operating and maintenance
instructions thoroughly before installing or servicing this
equipment.
NOTIFY CARRIER OF DAMAGE AT ONCE
It is the responsibility of the consignee to inspect the container upon receipt of
same and to determine the possibility of any damage, including concealed dam-
age. Unified Brands suggests that if you are suspicious of damage to make a
notation on the delivery receipt. It will be the responsibility of the consignee to file
a claim with the carrier. We recommend that you do so at once.
Manufacture Service/Questions 888-994-7636.
Information contained in this document is known to be current and accurate at the time
of printing/creation. Unified Brands recommends referencing our product line websites,
unifiedbrands.net, for the most updated product information and specifications.
PART NUMBER 174854, REV. C (07/17)
Domestic
1055 Mendell Davis Drive
Jackson, MS 39272
888-994-7636, fax 888-864-7636
unifiedbrands.net
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Table of Contents
Related Manuals for Groen DEES-40
Summary of Contents for Groen DEES-40
- Page 1 OPERATOR MANUAL IMPORTANT INFORMATION, KEEP FOR OPERATOR This manual provides information for: MODEL DEES Domestic LOW HEIGHT STEAM JACKETED KETTLE · Self Contained · Stainless Steel · Floor Mounted · Electrically Heated · Tilting THIS MANUAL MUST BE RETAINED FOR FUTURE REFERENCE. READ, UNDERSTAND AND FOLLOW THE INSTRUCTIONS AND WARNINGS CONTAINED IN THIS MANUAL.
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Page 2: Important Operator Warnings
IMPORTANT - READ FIRST - IMPORTANT WARNING: BEFORE REPLACING ANY PARTS, DISCONNECT THE UNIT FROM THE ELECTRIC POWER SUPPLY. CAUTION: BE SURE ALL OPERATORS READ, UNDERSTAND AND FOLLOW THE OPERATING INSTRUCTIONS, CAUTIONS, AND SAFETY INSTRUCTIONS CONTAINED IN THIS MANUAL. WARNING: THIS UNIT IS INTENDED FOR USE IN THE COMMERCIAL HEATING, COOKING AND HOLDING OF WATER AND FOOD PRODUCTS, PER THE INSTRUCTIONS CONTAINED IN THIS MANUAL. - Page 3 IMPORTANT - READ FIRST - IMPORTANT NOTICE: NEVER LEAVE SANITIZER IN CONTACT WITH STAINLESS STEEL SURFACES LONGER THAN 10 MINUTES. LONGER CONTACT CAN CAUSE CORROSION. WARNING: WHEN TESTING, AVOID ANY EXPOSURE TO THE STEAM BLOWING OUT OF THE PRESSURE RELIEF VALVE. DIRECT CONTACT COULD RESULT IN SEVERE BURNS.
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Page 4: Table Of Contents
Table of Contents Important Operator Warnings ............ page 2-3 References..................page 4 Equipment Description..............page 5 Inspection and Unpacking ............page 6 Installation ..................page 7 Initial Start-Up................page 8 Operation ................. page 9-12 Sequence of Operation ..............page 13 Maintenance................ -
Page 5: Equipment Description
Equipment Description The DEES-40 is a floor-mounted, tilting, steam jacketed kettle with an electronically controlled, self-contained, electrically-heated steam supply and appropriate controls, mounted on a sturdy base. The body of the kettle is constructed of stainless steel, welded into one solid piece. -
Page 6: Inspection And Unpacking
Inspection & Unpacking The unit will arrive in a heavy shipping carton and will be bolted or banded to a skid. CAUTION Immediately upon receipt, inspect the carton carefully for exterior damage. SHIPPING STRAPS ARE UNDER TENSION AND CAN SNAP BACK WHEN CUT. TAKE Carefully cut any polyester straps around the carton and detach the sides of the box CARE TO AVOID PERSONAL INJURY OR from the skid. -
Page 7: Installation
Installation The kettle is provided with complete internal wiring and is ready for immediate WARNING connection. Wiring diagrams are provided in this manual and on the inside of the INSTALLATION OF THE KETTLE MUST control housing service panel. Any mechanical or electrical changes must be approved BE DONE BY PERSONNEL QUALIFIED TO by the Food Service Engineering Department. -
Page 8: Initial Start-Up
Initial Start-Up WARNING Now that the kettle has been installed, you should test it to ensure that the unit is AVOID ALL DIRECT CONTACT WITH HOT operating correctly. SURFACES. DIRECT SKIN CONTACT COULD RESULT IN SEVERE BURNS. Remove all literature and packing materials from inside and outside of the unit. AVOID ALL DIRECT CONTACT WITH HOT FOOD OR WATER IN THE KETTLE. -
Page 9: Operation
Operation CAUTION The operator controls kettle heating with the thermostat dial. The dial turns heating DO NOT OVERFILL THE KETTLE WHEN element power on or off and sets the kettle operating temperature. COOKING, HOLDING OR CLEANING. KEEP LIQUIDS AT LEAST 2-3” (5-8 cm) BELOW Controls THE KETTLE BODY RIM TO ALLOW Classic Control Models... - Page 10 Operation same process above. HIGH TEMP button – Used to set operating temperature of the kettle at a preset high intensity (default = 7). Can be pressed at any time during operation of the unit to change the set temperature to the preset value except when there is an active TIMER enabled.
- Page 11 Operation WARNING Turn on the electrical power to the unit. WHEN TILTING KETTLE FOR PRODUCT Turn on the main power switch on the control face, controller will TRANSFER: show SET TnnP in the display. 1) WEAR PROTECTIVE OVEN MITT Press the MANUAL button and turn the temperature knob to the ANDPROTECTIVE APRON.
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Page 12: Operation
Operation CAUTION Basket Insert DO NOT TILT KETTLE WITH LIFT-OFF COVER An optional kettle basket insert set can assist in cooking water-boiled products IN PLACE. COVER MAY SLIDE including eggs, potatoes, vegetables, shell fish, pasta and rice. The nylon OFF, CAUSING INJURY TO OPERATOR. mesh liner must be used for products smaller than the basket mesh size, (approximately 1/4”... -
Page 13: Sequence Of Operation
Sequence of Operation The following “action-reaction” outline is provided to help the user understand how the equipment works. When the operator starts up the kettle by turning the power switch “ON” and heat knob from “OFF” to a desired setting, the control relay closes. -
Page 14: Maintenance
Maintenance WARNING NOTICE: Contact an authorized representative when repairs are required. WHEN TESTING, AVOID ANY EXPOSURE TO THE STEAM BLOWING OUT OF THE Periodic Maintenance SAFETY VALVE. DIRECT CONTACT COULD RESULT IN SEVERE BURNS. A Service Log is provided at the back of this manual with the warranty information. - Page 15 Maintenance Zerk The gear housing has fittings for lubrication of moving parts. The gears do Fitting not run in oil, so periodic lubrication with grease is necessary. Frequency of lubrication depends on operating conditions, but it should be done at least once every six months. Use a #2 grade LGI lithium grease to add grease through Zerk fittings on gear housing until it flows out of the bearings around the trunnion shaft.
- Page 16 Maintenance WARNING Jacket Vacuum/Removing Air from Jacket TO AVOID INJURY, READ AND FOLLOW ALL PRECAUTIONS STATED ON THE LABEL OF When the kettle is cold, a positive pressure reading on the pressure/vacuum THE WATER TREATMENT COMPOUND. gauge or a reading near zero indicates that there is air in the jacket. Air in the jacket acts as an insulator, and slows kettle heating.
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Page 17: Maintenance
However, it is best to check the pH each time treated water is prepared. Model Jacket Capacity 4 Gallons DEES-40 (15.1 liter) OM-DEES... -
Page 18: Cleaning
Cleaning WARNING Suggested Tools KEEP WATER AND SOLUTIONS AWAY a. Cleaner, such as Klenzade HC-10 or HC-32 from ECOLAB, Inc. FROM CONTROLS AND ELECTRICAL b. Kettle brushes in good condition. EQUIPMENT. NEVER SPRAY THE SUPPORT c. Sanitizer such as Klenzade XY-12. HOUSING OR ELECTRICAL CONNECTIONS. -
Page 19: Cleaning
Cleaning The outside of the unit may be polished with a stainless steel cleaner such as “Zepper” from Zep Manufacturing Co. When equipment needs to be sanitized, use a solution equivalent to one that supplies 200 parts per million available chlorine. Obtain advice on sanitizing agents from your supplier of sanitizing products. -
Page 20: Troubleshooting
Troubleshooting Your kettle is designed to operate smoothly and efficiently if properly maintained. However, the following is a list of checks to make in the event of a problem. Wiring diagrams are furnished inside the service panel. X indicates items which must be performed by an authorized technician. -
Page 21: Parts List
Parts List For Classic & Advanced Control Models OM-DEES... - Page 22 Parts List For Classic & Advanced Control Models OM-DEES...
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Page 23: Parts List
Parts List For Classic & Advanced Control Models To order parts, contact your Authorized Service Agent. Supply the model designation, serial number, part description, part number, quantity, and when applicable, voltage and phase. DESCRIPTION PART # DESCRIPTION PART # WATER FILL ASSY 139396 SHAFT, HANDWHEEL 013624... -
Page 24: Wiring Diagram
Wiring Diagram For Classic Control Models OM-DEES... -
Page 25: Wiring Diagram
Wiring Diagram For Advanced Control Models OM-DEES... -
Page 26: Service Log
Service Log Model No: Purchased From: Serial No: Location: Date Purchased: Date Installed: Purchase Order No: For Service Call: Date Service Performed Performed By OM-DEES... - Page 28 1055 Mendell Davis Drive • Jackson MS 39272 888-994-7636 • 601-372-3903 • Fax 888-864-7636 unifiedbrands.net PART NUMBER 174854, REV. C (07/17) © 2017 Unified Brands. All Rights Reserved. Unified Brands is a wholly-owned subsidiary of Dover Corporation.
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