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OPERATOR MANUAL
IMPORTANT INFORMATION, KEEP FOR OPERATOR
This manual provides information for:
MODELS D SERIES:
D, DT, DL, DLT &
DISCONTINUED MODELS
MW/D & MW/DT
STEAM JACKETED
KETTLE
· Stainless Steel
· Direct Steam Heated
· Tilting
THIS MANUAL MUST BE RETAINED FOR FUTURE REFERENCE.
READ, UNDERSTAND AND FOLLOW THE INSTRUCTIONS AND
WARNINGS CONTAINED IN THIS MANUAL.
FOR YOUR SAFETY
Do not store or use gasoline or other flammable vapors
and liquids in the vicinity of this or any other appliance.
POST IN A PROMINENT LOCATION
Instructions to be followed in the event user smells gas.
This information shall be obtained by consulting your
local gas supplier. As a minimum, turn off the gas and
call your gas company and your authorized service agent.
Evacuate all personnel from the area.
WARNING
Improper installation, adjustment, alteration, service or
maintenance can cause property damage, injury or death.
Read the installation, operating and maintenance instructions
thoroughly before installing or servicing this equipment.
NOTIFY CARRIER OF DAMAGE AT ONCE
It is the responsibility of the consignee to inspect the container upon receipt of
same and to determine the possibility of any damage, including concealed dam-
age. Unified Brands suggests that if you are suspicious of damage to make a
notation on the delivery receipt. It will be the responsibility of the consignee to file
a claim with the carrier. We recommend that you do so at once.
Manufacture Service/Questions 888-994-7636.
Information contained in this document is known to be current and accurate at the time
of printing/creation. Unified Brands recommends referencing our product line websites,
unifiedbrands.net, for the most updated product information and specifications.
PART NUMBER 121007, REV. D (10/12)
Domestic
1055 Mendell Davis Drive
Jackson, MS 39272
888-994-7636, fax 888-864-7636
unifiedbrands.net
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Summary of Contents for Groen D
- Page 1 Information contained in this document is known to be current and accurate at the time Jackson, MS 39272 of printing/creation. Unified Brands recommends referencing our product line websites, 888-994-7636, fax 888-864-7636 unifiedbrands.net, for the most updated product information and specifications. unifiedbrands.net PART NUMBER 121007, REV. D (10/12)
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Page 2: Important Operator Warnings
WARNING: FAILURE TO CHECK SAFETY VALVE OPERATION PERIODICALLY COULD RESULT IN PERSONAL INJURY AND/OR DAMAGE TO EQUIPMENT. WARNING: WHEN TESTING, AVOID ANY EXPOSURE TO THE STEAM BLOWING OUT OF THE SAFETY VALVE. DIRECT CONTACT COULD RESULT IN SEVERE BURNS. OM-D... - Page 3 PROTECTIVE CLOTHING. CAREFULLY READ THE WARNINGS AND FOLLOW THE DIRECTIONS ON THE LABEL OF THE CLEANER TO BE USED. CAUTION: USE OF ANY REPLACEMENT PARTS OTHER THAN THOSE SUPPLIED BY GROEN OR ITS AUTHORIZED DISTRIBUTORS CAN CAUSE OPERATOR INJURY AND DAMAGE TO THE EQUIPMENT, AND WILL VOID ALL WARRANTIES.
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Page 4: Table Of Contents
Service Log ................. page 21 References KLENZADE SALES CENTER ECOLAB. Inc. 370 Wabasha St. Paul, Minnesota 55102 800/352-5326 or 612/293-2233 NSF INTERNATIONAL 798 N. Dixboro Rd. P.O. Box 130140 Ann Arbor, Michigan 48113-0140 ZEP MANUFACTURING CO. 1310-T Seaboard Industrial Blvd. Atlanta, Georgia 30318 OM-D... -
Page 5: Equipment Description
The kettles in this series employ a worm and gear tilting mechanism, which is completely enclosed. D Series kettles are mounted in three ways. Model D is suspended in a stainless steel yoke on a pedestal base. The outer circumference of the base is flanged down for proper sealing to the floor. -
Page 6: Inspection & Unpacking
When installation is to begin, cut the straps holding the unit on the skid. Lift the unit SHOULD GET HELP AS NEEDED, OR USE straight up off of the skid. MATERIALS HANDLING EQUIPMENT (e.g., FORK LIFT, DOLLY OR PALLET JACK) TO REMOVE THE UNIT FROM THE SKID AND PLACE IT FOR INSTALLATION. OM-D... -
Page 7: Installation
A suitable steam trap, strainer, and check valve must be installed on the left side kettle trunnion (viewed from the front). (See piping diagram, Page 19). 7. Any mechanical change must be approved by the Groen Food Service Engineering Department. FLOOR MOUNTED MODELS ONLY:... -
Page 8: Initial Start-Up
7. Operate the tilting mechanism and draw-off valve to confirm that they function through the whole range of normal operation. If the unit functions as described above, it is ready for use. If the unit does not function as intended, contact your local Groen Certified Service Agency. OM-D... -
Page 9: Operation
Call for assistance from your 4) STAND TO LEFT OR RIGHT SIDE OF KETTLE WHILE POURING – NOT Groen Certified Service Agency, or refer to the Troubleshooting section of this manual. DIRECTLY IN POUR PATH OF HOT CONTENTS. -
Page 10: Cleaning
10. It is recommended that each piece of equipment be sanitized just before use. 11. If there is difficulty removing mineral deposits or a film left by hard water or food residues, clean the kettle thoroughly and use a deliming agent, like Groen Delimer/Descaler (Part Number 114800), in accordance with the manufacturer’s directions. - Page 11 NOTICE: DO NOT MIX THE PARTS OF DIFFERENT DRAW-OFF ASSEMBLIES WHEN CLEANING. THE PARTS ARE NOT INTERCHANGEABLE. Use a brush, sponge, cloth, plastic or rubber scraper, or plastic wool to clean. Don’t use metal implements or steel wool when cleaning. OM-D...
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Page 12: Maintenance
60 days, and grease gears when inspection shows that they are dry. 4. If the kettle cover has an actuator, lubricate it every 90 days. NOTE: Use only Calcium Complex Nr. 2 Grease, which is available from Groen (Part No. 093703). OM-D... -
Page 13: Sequence Of Operation
(water) to leave the jacket, while it holds steam in. When the steam is shut off, condensation produces a vacuum in the jacket, but the check valve in the condensate return line keeps water from flowing back into the jacket. OM-D... -
Page 14: Troubleshooting
Troubleshooting Your Groen kettle will operate smoothly and efficiently if properly maintained. However, the following is a list of checks to make in the event of a problem. If the actions suggested do not solve the problem, call your qualified Groen Service Representative. For the phone number of the nearest agency, call your area Groen representative or the Groen Parts and Service Department. -
Page 15: Parts List
STEM FOR 3” VALVE 001908 WING NUT FOR 2” VALVES 009028 BONNET FOR 2” 009047 BONNET FOR 3” 003925 HEX NUT FOR 2” 009354 HEX NUT FOR 3” 003927 PETCOCK, JACKET DRAIN 012070 STAND ASSEMBLY (CALL GROEN FOR PART NO.) OM-D... - Page 16 GEAR, WORM - D-40 -60 -80 012022 STEAM GLAND - D-10 -20 -30 012227 STEAM GLAND - D-40 -60 -80 012120 PACKING, 6 RING - D-10 -20 -30 012230 PACKING, 6 RING - D-40 -60 -80 114824 NUT, PACKING - D-10 -20 -30 012228...
- Page 17 PACKING GLAND 40-60-80 PRE-FEB 1961 001236 TRUNNION NUT 10-20-30 PRE-FEB 1961 001232 TRUNNION NUT 40-60-80 PRE-FEB 1961 001237 7½” D. WORM GEAR 1-5/8” BORE 1947-51 012064 7½” D. WORM GEAR 2” BORE 1947-51 012063 GEAR HOUSING 1-5/8” HOLE - 012107 SPECIAL ORDER GEAR HOUSING 2”...
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Page 18: Parts List
SLEEVE, VALVE STEM 002976 STEM FOR 3” VALVE 001908 HANDLE, BLACK, 3 DIA 009029 WING NUT (WITH 001908 ) HANDWHEEL, VALVE, WITH INSERT 001148 Y-STRAINER, ½” 004181 STEAM GLAND FOR 2” TRUNNION 012020 COLLAR 137246 RING SET, PACKING 002424 OM-D... -
Page 19: Bucket Steam Trap
90O STREET ELBOW 008347 * NOTE: FOR THERMOSTATIC STEAM TRAP USE PART # 010250 Steam Steam Models Inlet Size Outlet Size Used On D, DT - 20, 40, 60, DL, ¾” I.P.S. ¾” I.P.S. DLT - 20, 40, 60, 80 OM-D... -
Page 20: Installation Diagram Chair For Wall Mount Kettles
3. 7/8” DIAMETER HOLE FOR ANCHOR BOLTS ON CENTER LINE 1003 4. FINISHED FLOOR 23-1/2” 29-1/2” 33-1/2” 37-1/4” 5. DIMENSIONS FOR KETTLES WITH 2” TDO ONLY. 6. DUE TO CONTINUED PRODUCT IMPROVEMENT, DESIGNS ARE SUBJECT TO CHANGE WITHOUT NOTICE. CHECK WITH FACTORY FOR CURRENT DESIGN. OM-D... -
Page 21: Service Log
Service Log Model No: Purchased From: Serial No: Location: Date Purchased: Date Installed: Purchase Order No: For Service Call: Date Maintenance Performed Performed By OM-D... - Page 22 OM-D...
- Page 23 OM-D...
- Page 24 1055 Mendell Davis Drive • Jackson MS 39272 888-994-7636 • 601-372-3903 • Fax 888-864-7636 unifiedbrands.net PART NUMBER 121007, REV. D (10/12) © 2012 Unified Brands. All Rights Reserved. Unified Brands is a wholly-owned subsidiary of Dover Corporation.
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