MCZ EGO-STAR Hydromatic 12 Installation Manual
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MCZ EGO-STAR Hydromatic 12 Installation Manual

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INSTALLATION GUIDE
GB
PELLET STOVE
EGO-STAR
Hydromatic 12
PART 1 - REGULATIONS AND ASSEMBLY
Instructions in English

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  • Page 1 INSTALLATION GUIDE PELLET STOVE EGO-STAR Hydromatic 12 PART 1 - REGULATIONS AND ASSEMBLY Instructions in English...

  • Page 2: Table Of Contents

    TABLE OF CONTENTS TABLE OF CONTENTS ....................II INTRODUCTION ......................1 1-WARNINGS AND WARRANTY CONDITIONS ..............2 2-INSTALLATION ......................9 3-DRAWINGS AND TECHNICAL FEATURES ..............18 4-INSTALLATION AND ASSEMBLY ................21 5-STAR STOVE ASSEMBLY ..................24 6-ADJUSTING THE CERAMIC SIDES ................32 7-REMOVAL OF STAR STOVE METAL SIDE ..............33 8-ASSEMBLING THE EGO STOVE METAL SIDES..............34 9-REMOVAL OF EGO STOVE METAL SIDE ..............37 10-INSTALLATION AND ASSEMBLY................38...

  • Page 3: Introduction

    REVISIONS TO THE PUBLICATION The content of this manual is strictly technical and the property of MCZ Group Spa. No part of this manual may be translated into other languages, adapted or reproduced, even in part, in other mechanical or electronic forms, photocopies, recordings or other, without the prior written authorisation from MCZ Group Spa.

  • Page 4: 1-Warnings And Warranty Conditions

    1-WARNINGS AND WARRANTY CONDITIONS SAFETY PRECAUTIONS • Installation, electrical connection, operating test and maintenance must only be carried out by authorised and qualified personnel. • Install the product in accordance with all local and national legislation and regulations in force in the region or state. •...
  • Page 5 1-WARNINGS AND WARRANTY CONDITIONS • Many of the surfaces of the product get very hot (door, handle, glass, smoke outlet pipes, etc.). Avoid coming into contact with these parts, without adequate protective clothing or suitable implements, such as gloves with thermal protection or “cold handle” operating systems. •...
  • Page 6 1-WARNINGS AND WARRANTY CONDITIONS • Do not stand for a long time in front of the product in operation. Do not overheat the room you are in and where the product is installed. This could cause injuries and health problems. •...
  • Page 7 1-WARNINGS AND WARRANTY CONDITIONS INFORMATION • If there are any issues, contact the retailer or a qualified technician authorised by MCZ. In the event of a repair, request the use of original spare parts. • Only use types of fuel recommended by MCZ (for Italy, pellets with a 6 mm diameter and pellets with a 6-8 mm diameter for other European countries), which must only be loaded with an automatic feed system.
  • Page 8 1-WARNINGS AND WARRANTY CONDITIONS EXCLUSIONS The warranty does not cover malfunctions and/or damage to the appliance that arise due to the following causes: • Damage caused during transportation and/or handling • all parts that develop faults due to negligence or improper use, incorrect maintenance, installation that does not comply with the manufacturer’s instructions (always refer to the installation guide provided with the appliance) •...
  • Page 9 1-WARNINGS AND WARRANTY CONDITIONS SPARE PARTS In the event of a malfunction, consult the retailer who will forward the call to the Technical Assistance Department. Only use original spare parts. The retailer or service centre can provide all necessary information regarding spare parts. We do not recommend waiting for the parts to get worn out before having them replaced.
  • Page 10 1-WARNINGS AND WARRANTY CONDITIONS RULES FOR INSTALLATION The product in question is a stove that uses wood pellets. Below is a list of the European regulations regarding the installation of the product: EN 12828 Heating systems design. IEC 64-8 Electrical systems with rated voltage not exceeding 1000 V AC and 1500 V DC. EN 1443 General chimney regulation EN 1856-1 metal smoke ducts EN 1856-2 metal smoke extraction channels...

  • Page 11: 2-Installation

    2-INSTALLATION The instructions in this chapter refer explicitly to the Italian installation regulation UNI 10683. In any case, always observe the regulations in force in the country of installation. PELLETS Wood pellets are manufactured by hot-extruding compressed sawdust which is produced during the working of natural dried wood. The compactness of the material is guaranteed by the lignin contained in the wood itself and allows pellets to be produced without glue or binders.
  • Page 12 2-INSTALLATION FOREWORD The installation position must be chosen according to the room, smoke extraction system and flue. Check with local authorities whether there are any restrictive regulations in force regarding the combustion air inlet, the smoke outlet system, the flue or the chimney pot. The manufacturer declines all responsibility in the event of installations that do not comply with the laws in force, incorrect room air exchange, electrical connection non-compliant with the standards and inappropriate use of the appliance.
  • Page 13 2-INSTALLATION FOREWORD The Chimney Flue chapter has been drawn up with reference to the provisions of European Standards (EN13384 - EN1443 - EN1856 - EN1457). The chapter provides indications for installing an efficient and correct flue but is under no circumstances to substitute the regulations in force, which the qualified technician must be in possession of.
  • Page 14 2-INSTALLATION TECHNICAL CHARACTERISTICS Have the efficiency of the flue checked by an authorised technician. The flue must be sealed against flue gasses, in a vertical direction without narrowing, be made with materials impermeable to smoke, condensation, thermally insulated and suitable to resist normal mechanical stress over time (we recommend fireplaces made of A/316 or refractory material with insulated round section double chamber).
  • Page 15 2-INSTALLATION ROOF AT 60° ROOF AT 45° 45° 60° A = MIN. 2.60 metres A = MIN. 2.00 metres FIGURE 6 FIGURE 5 B = DISTANCE > 1.20 metres B = DISTANCE > 1.30 metres C = DISTANCE < 1.20 metres C = DISTANCE <...
  • Page 16 2-INSTALLATION MAINTENANCE The flue must be kept clean, since the deposit of soot or unburned oils reduces the cross-section reducing the draught and thus compromising the efficient operation of the stove and, if large build-ups accumulate, can catch fire. The flue and chimney pot must be cleaned and checked by a qualified chimney sweep at least once a year.
  • Page 17 2-INSTALLATION EXTERNAL AIR INLET It is mandatory to provide an adequate external air inlet that supplies the combustion air required for the product to work properly. The flow of air between the outside and the installation room may be direct, through an inlet in an external wall of the room (preferable solution see Figure 9 a);...
  • Page 18 2-INSTALLATION DISTANCE (metres) The air inlet must be at a distance of: 1.5 m BELOW Windows, doors, smoke outlets, cavities, ..1.5 m HORIZONTALLY Windows, doors, smoke outlets, cavities, ..0.3 m ABOVE Windows, doors, smoke outlets, cavities, ..1.5 m AT A DISTANCE from smoke outlet CONNECTION TO THE FLUE...
  • Page 19 2-INSTALLATION EXAMPLES OF CORRECT INSTALLATION 1. Installation of Ø120mm flue with hole for the passage of the pipe increased by: minimum 100mm around the pipe if next to non flammable parts such as cement, brick, etc.; or minimum 300mm around the pipe (or as required by rating plate) if next to flammable parts such as wood etc.

  • Page 20: 3-Drawings And Technical Features

    3-DRAWINGS AND TECHNICAL FEATURES DRAWINGS AND CHARACTERISTICS EGO HYDROMATIC 12 STOVE DIMENSIONS Ø50 Ø80 Ø80 Ø50...
  • Page 21 3-DRAWINGS AND TECHNICAL FEATURES STAR HYDROMATIC 12 STOVE DIMENSIONS Ø50 Ø80 Ø80 Ø50 Technical Dept. - All rights reserved - Reproduction prohibited...
  • Page 22 3-DRAWINGS AND TECHNICAL FEATURES TECHNICAL CHARACTERISTICS EGO-STAR Hydromatic 12 Nominal output power 11.9 kW (10234 kcal/h) Nominal power output (H 10 kW (8600 kcal/h) Minimum power output 3.2 kW (2750 kcal/h) Minimum power output (H 1.8 kW (1548 kcal/h) Efficiency at Max 91.1%...

  • Page 23: 4-Installation And Assembly

    4-INSTALLATION AND ASSEMBLY PREPARATION AND UNPACKING The packaging consists of a recyclable cardboard box in line with RESY standards and a wooden pallet. All packaging materials can be reused for similar use or eventually disposed of as urban solid waste, in compliance with the regulations in force. After having removed the packaging make sure the product is intact.
  • Page 24 4-INSTALLATION AND ASSEMBLY REMOVING THE FASTENING BRACKETS Remove the stoves from the pallet by removing the two screws “u” and the plate “s” from the stove foot. There are four brackets “s”.
  • Page 25 4-INSTALLATION AND ASSEMBLY Position the stove and connect it to the flue pipe. Use the four adjustable feet (J) to get the stove correctly levelled so that the smoke outlet is lined up with the connecting pipe. If the stove needs to be connected to an outlet pipe which goes through the rear wall (to connect to the flue), take utmost care to make sure that the joint is not forced.

  • Page 26: 5-Star Stove Assembly

    5-STAR STOVE ASSEMBLY On delivery, the Star stove has no ceramic cladding, as shown in the image below. Take the box with the ceramics (figure below) and prepare them for installation. The ceramics are already completely assembled and ready to be installed on the stove. Live electrical parts: only power the product once it has been fully assembled.
  • Page 27 5-STAR STOVE ASSEMBLY INSTALLING THE FRONT LOWER PANEL To install the lower panel proceed as follows: • Take lower panel “C” • secure closure push-block “O” to the bracket positioned on panel “c” via the two screws “s” from below and the two washers “v” above the block Now panel “C”...
  • Page 28 5-STAR STOVE ASSEMBLY For easier assembly of panel “C” it is recommended to remove bracket “D” from the stove structure by removing the two screws “p”. After that move panel “C” close to bracket “D” and fix it with screw “s” and nut “r” in the lower part and with screw “t” in the upper part.
  • Page 29 5-STAR STOVE ASSEMBLY Take panel “C” with bracket “D” that has just been fixed and, using the two screws “p”, fix the whole to the stove structure. Technical Dept. - All rights reserved - Reproduction prohibited...
  • Page 30 5-STAR STOVE ASSEMBLY ASSEMBLY OF SIDE PANELS “B” In order to install the side panels: • take a panel “B” (they are 4 equal and reversible) • insert the holes “v” of the panel “B” on hooks “z” on the structure of the stove •...
  • Page 31 5-STAR STOVE ASSEMBLY To mount the upper panel “B” follow the steps for the lower panel (described in the previous paragraph): • take another panel “B” • insert the holes “u” of the bracket on the panel and insert them on the hooks “z” in the bracket “t” •...
  • Page 32 5-STAR STOVE ASSEMBLY • mount the bracket “t” again by tightening the screw “p” Follow the same steps to install the panels on the other side of the stove.
  • Page 33 5-STAR STOVE ASSEMBLY ASSEMBLING THE TOP After mounting all the ceramics “B”, take the top “A” and place it on the stove in line with the appropriate adjustable rubber pads. The rubber pads are adjusted by rotating the pad clockwise or anti-clockwise, depending on whether the level of the ceramic top is to be raised or lowered.

  • Page 34: 6-Adjusting The Ceramic Sides

    6-ADJUSTING THE CERAMIC SIDES The ceramics “B” must be aligned with one another and flush with the front ceramic. It is possible to adjust the lower and upper ceramic. We recommend making this adjustment during assembly. Proceed as follows for the adjustment: •...

  • Page 35: 7-Removal Of Star Stove Metal Side

    7-REMOVAL OF STAR STOVE METAL SIDE In case of maintenance or operations panel “D” may be removed (metal rear side). Proceed as follows: • Remove the two screws “s” at the top • lift panel “D” so that hooks “u” in the structure protrude from holes “v” on panel “D” •...

  • Page 36: 8-Assembling The Ego Stove Metal Sides

    8-ASSEMBLING THE EGO STOVE METAL SIDES On delivery, the Ego stove has no metal cladding and with the top fitted, as shown in the image below. Take the box with the metal sides (figure below) and prepare them for installation. The sides are fitted with screws for fixing to the structure.
  • Page 37 8-ASSEMBLING THE EGO STOVE METAL SIDES Lift the pellet loading door “G” and remove the top “F” from the structure. Take one of the metal sides “E” and insert the holes “u” on the bottom of the panel on the hooks “z” in the structure of the stove. Then move the panel “E”...
  • Page 38 8-ASSEMBLING THE EGO STOVE METAL SIDES Fit the panel on the other side in the same way. After completing installation of the metal panels, place the top “F” back in the appropriate adjustable rubber pads in the structure of the stove.

  • Page 39: 9-Removal Of Ego Stove Metal Side

    9-REMOVAL OF EGO STOVE METAL SIDE In case of maintenance or operations panel “D” may be removed. Proceed as follows: • Remove the two screws “s” at the top • lift panel “D” so that hooks “u” in the structure protrude from holes “v” on panel “D” •...

  • Page 40: 10-Installation And Assembly

    10-INSTALLATION AND ASSEMBLY REAR PANEL If maintenance must be performed on a component of the stove, the rear panel can be removed (if the distances from the walls allow it), otherwise, the maintenance can be performed by removing the side of the stove. To remove the rear panel, remove the seven rear screws “a”...
  • Page 41 10-INSTALLATION AND ASSEMBLY DOOR OPENING (SAME FOR ALL MODELS) To open the firebox door “F”, insert the cold handle “Z” into the hole in the handle “P” and pull it towards you. Attention! Only open the doors when the stove is switched off and cold. FIREBOX DOOR “F”...
  • Page 42 10-INSTALLATION AND ASSEMBLY MODEM INSTALLATION “M”/WEB-WIFI INTERFACE “N” Install the Modem “M” or the Web-Wi-Fi-Interface “N” using the holes on the back of the product and follow the instructions on the product chosen. USB SOCKET There is a USB socket on the back of the stove, if a software update is required; the ceramic/metal parts do not have to be removed to reach the socket directly in the circuit board (pos.

  • Page 43: 11-Loading The Pellets

    11-LOADING THE PELLETS LOADING THE PELLETS Fuel is loaded from the upper part of the stove by lifting the door. Pour the pellets into the tank. This is easier if performed in two steps: Pour half of the contents into the tank and wait for the fuel to settle on the bottom. Then pour in the rest.
  • Page 44 11-LOADING THE PELLETS SAFETY WHAT TO DO IF SMOKE LEAKS INTO THE ROOM OR IN CASE OF EXPLOSION DAMAGING THE DEVICE: SWITCH IT OFF, VENTILATE THE ROOM AND IMMEDIATELY CONTACT THE INSTALLER/TECHNICIAN IN CHARGE OF ASSISTANCE. User Training In ALL cases, the technician in charge of installation and first-start-up MUST carry out a thorough handover of the appliance to the homeowner / end user.

  • Page 45: 12-Hydraulic Connection

    12-HYDRAULIC CONNECTION PLUMBING SYSTEM CONNECTION IMPORTANT! The connection of the stove to the plumbing system must be carried out ONLY by specialised personnel who are capable of carrying out installation properly in compliance with current standards in the country of installation. The manufacturer will not be held responsible for damage to persons or property in the event of failed operation if the aforementioned warning is not complied with.
  • Page 46 12-HYDRAULIC CONNECTION DISCHARGE VALVE 3 bar The safety valve that can be inspected is found on the back of the stove, under the pump. It is MANDATORY to connect the safety drain to a rubber pipe that can withstand a temperature of 110°C (not supplied) and that reaches the outside for any water outlet. The manufacturer of the appliance is not liable for any flooding caused by the safety valves being triggered if these have not been joined properly to the outside of the product and to a proper collection and evacuation system.
  • Page 47 12-HYDRAULIC CONNECTION CONNECTING THE SYSTEM Make the connections to the corresponding fittings shown in the diagram on the previous page. Make sure the pipes are not placed under tension or undersized. IT IS STRONGLY RECOMMENDED TO WASH THE ENTIRE SYSTEM BEFORE CONNECTING THE STOVE IN ORDER TO GET RID OF RESIDUES AND DEPOSITS.
  • Page 48 12-HYDRAULIC CONNECTION END PIECE WITH A FILLING TAP (D) AND PRESSURE GAUGE (M) MANUAL VENT VALVE UNDER (ACCESSORY) THE TOP WATER CHARACTERISTICS The characteristics of the water used to fill the system are very important to prevent the build-up of mineral salts and the formation of incrustations along the pipes, in the boiler and in the heat exchangers.

  • Page 49: 13-Electrical Connection

    13-ELECTRICAL CONNECTION ELECTRICAL CONNECTION First connect the power cable to the back of the stove and then to a wall socket. The main switch must only be activated to switch the stove on; otherwise, it is advisable to keep it switched off. It is recommended to disconnect the power cable when the stove is not used.
  • Page 52 Via La Croce n°8 33074 Vigonovo di Fontanafredda (PN) – ITALY Telephone: 0434/599599 a.s. Fax: 0434/599598 Internet: www.mcz.it e-mail: mcz@mcz.it 8901704300 REV 0 13/06/2017...

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