Related Manuals for Porter-Cable PXCM201
Summary of Contents for Porter-Cable PXCM201
- Page 1 Single Stage, Belt Drive, Electric Air Compressors Instruction manual PXCM201 E108011 Rev. D 3-28-17...
-
Page 2: Table Of Contents
TABLE OF CONTENTS SAFETY GUIDELINES ........3-6 MAINTENANCE .......... 15-18 SPECIFICATION CHART ........6 Draining the Tank ........15 OVERVIEW ............6 Checking the Oil .........15 Basic Air Compressor Components .....6 Changing the Oil .........15 ASSEMBLY ............. 7-8 Belt Tension ..........16 Assembling the Compressor ....7-8 Pulley Alignment .........17 COMPRESSOR CONTROLS ......9 Cleaning the Air Filter .........18... - Page 3 WARNING Read and understand all safety precautions in this manual before operating. Failure to comply with instructions in this manual could result in personal injury, property damage, and/or voiding of your warranty. The manufacturer WILL NOT be liable for any damage because of failure to follow these instructions.
- Page 4 Ensure that all wiring is done by a licensed electrician, in accordance with the National Electrical code. DANGER RISK OF BURSTING. Air Tank: On February 26, 2002, the U.S. Consumer Product Safety Commission pub- lished Release # 02-108 concerning air compressor tank safety: Air compressor receiver tanks do not have an infinite life.
-
Page 5: Specification Chart
H.P. GALLONS PHASE PRESSURE PRESSURE 20 (75,7) PXCM201 (7,24 bar) (9,31 bar) BASIC AIR COMPRESSOR COMPONENTS The basic components of the air compressor are the electric motor, pump, pressure switch and tank (see Fig. 1). The electric motor (see A) powers the pump. The electric motor is equipped with an overload protector to help prevent possible motor burnout. -
Page 6: Assembly
ASSEMBLY Ä PUMP SHIPPED WITHOUT OIL. STOP Fill pump to correct mark and check often. Use synthetic blend, nondetergent air compressor oil. 1. Unpack the air compressor. Inspect the unit for damage. If the unit has been damaged in transit, contact the carrier and complete a damage claim. Do this immediately because there are time limitations to damage claims. - Page 7 The wheels and handle do not provide adequate clearance, stability, or support for pulling the unit up and down stairs or steps. The unit must be lifted, or pushed up a ramp. 4. Locate the compressor according to the following guidelines: a.
-
Page 8: Compressor Controls
COMPRESSOR CONTROLS Refer to Fig. 3. PRESSURE switch (see A) This switch turns on the compressor. It is operated manually, but when in the ON position, it allows the compressor to start up or shut down automatically, without warning, upon air demand. ALWAYS set this switch to OFF when the compressor is not being used, and before unplugging the compressor. -
Page 9: Electrical Power Requirements
ELECTRICAL POWER REQUIREMENTS ELECTRICAL WIRING Refer to the air compressor’s serial label for the unit’s voltage and amperage requirements. Use a dedicated circuit For best performance and reliable starting, the air compressor must be plugged into a dedicated circuit, as close as possible to the fusebox or circuit breaker. -
Page 10: Motor
DANGER Improper installation of the grounding plug can result in a risk of electric shock. If repair or replacement of the cord or plug is necessary, do not connect the grounding wire to either flat blade terminal. The wire insulation having an outer surface that is green with or without yellow stripes is the grounding wire. -
Page 11: Break-In Of The Pump
NOTE: Some models are equipped with a dual voltage motor 115/230 volt. Most models are factory wired for 115 volt operation. If conversion from 115 volt to 230 volt is required, refer to the motor nameplate and have the conversion completed by a Licensed Electrician. Note: On stationary models not supplied with a power cord, the electrical power must be wired into the pressure switch by a Licensed Electrician. - Page 12 Fig. 6 A = Full B = Add OPEN CLOSE 13 - ENG...
-
Page 13: Operating Instructions
OPERATING INSTRUCTIONS DAILY STARTUP 1. Every day check the sight glass to ensure that the level of oil in the pump is at the required level. The pump oil level must be between A and B (see Fig. 6). Do not overfill or underfill. 2. -
Page 14: Maintenance
MAINTENANCE MAINTENANCE To avoid personal injury, always shut off and unplug the WARNING compressor and relieve all air pressure from the system before performing any service on the air compressor. Regular maintenance will ensure trouble–free operation. Your electric powered air compressor represents high–quality engineering and construction; however, even high–quality machinery requires periodic maintenance. -
Page 15: Belt Tension
BELT TENSION AND PULLEY ALIGNMENT To avoid personal injury, always shut off and unplug the WARNING compressor and relieve all air pressure from the system before performing any service on the air compressor. NOTE: Drive belt tensioning and pulley alignment are done at the same time. They are discussed separately for clarity. -
Page 16: Pulley Alignment
PULLEY ALIGNMENT To check pulley alignment, remove the belt guard and place a straightedge (see A) against the pump flywheel (see B) (See Fig. 9). Measure and record the distance from the straightedge to the edge of the drive belt at point C. Then measure the distance from the straightedge to the edge of the drive belt again at points D and E. -
Page 17: Cleaning The Air Filter
MAINTENANCE CLEANING THE AIR FILTER A dirty air filter will reduce the compressor’s performance and life. To avoid any internal contamination of the pump, the filter should be cleaned frequently, and replaced on a regular basis. Felt filters should be cleaned in warm, soapy water, rinsed, and allowed to air dry before reinstallation. -
Page 18: Troubleshooting Chart
TROUBLESHOOTING Note: Troubleshooting problems may have similar causes and solutions. PROBLEM POSSIBLE CAUSE SOLUTION Excessive current Low voltage/motor Check that power supply is adequate and draw trips circuit overload that compressor is on breaker of motor reset a dedicated circuit. If switch using extension cord, try using without. - Page 19 PROBLEM POSSIBLE CAUSE SOLUTION Oil in discharge air Worn piston rings or Contact authorized cylinder service center. Restricted air intake Clean or replace the air filter element(s). Oil level too high Reduce to proper level. Overheating Poor ventilation Relocate compressor to an area with cool, dry, well circulated air, at least 12 in.
-
Page 20: Parts Drawings And Parts Lists
PARTS DRAWING 27 3 21 - ENG... - Page 21 PARTS LIST Item Part No Description E108118 Tank 20G HP Grey E108134 Valve Drain .25 Turn E108135 Bumper Rubber Foot E108136 Wheel 9in E108137 Axle E108162 Handle E108131 Pump V-Twin E107327 Filter E108138 Head E108160 Valve Plate Assy E108141 Gasket Kit E108144 Head Bolt E108146...
-
Page 22: Warranty
1 Year – Limited warranty on all other air compressor components. This warranty is not transferable to subsequent owners. Porter-Cable will repair or replace, without charge, at Porter-Cable’s option, any defects due to faulty materials or workmanship. For further detail of warranty coverage and warranty repair information, call 1-(888)-895-4549 or visit por- tercable.com. - Page 23 check valves, pressure switches, air unloaders, throttle controls, electric motors, brushes, regulators, o-rings, pressure gauges, tubing, piping, fittings, fasteners, wheels, quick couplers, gaskets, seals, air filter housings, piston rings, connecting rods, and piston seals. • Labor, service calls, and travel charges, are not covered after the first year of ownership on stationary compressors (compressors without handles, or wheels).
- Page 24 MERCHANTABILITY AND FITNESS FOR PARTICULAR PURPOSE ARE HEREBY DISCLAIMED. LIABILITY FOR CONSEQUENTIAL AND INCIDENTAL DAMAGES UNDER ANY AND ALL WARRANTIES, OTHER CONTRACTS, NEGLEGENCE, OR OTHER TORTS IS EXCLUDED TO THE EXTENT EXCLUSION IS PERMITTED BY LAW. FREE WARNING LABEL REPLACEMENT: If your warning labels become illeg- ible or are missing, call 1-(888)-895-4549 for a free replacement.
-
Page 25: Glossary Of Terms
GLOSSARY OF TERMS Cubic feet per minute; a unit of measure of air flow. Pounds per square inch; a unit of measure of air pressure. Kick-in pressure Factory set low pressure point that starts the compressor to repressurize the tank to a higher pressure. -
Page 26: Parts And Service
PARTS AND SERVICE Replacement parts and service are available from your nearest authorized Service Center. If the need arises, contact Product Service as listed below. When consulting with a Service Center or Product Service, refer to the model number and serial number located on the serial label of the compressor. - Page 27 NOTES...
- Page 28 Delta products: Les éléments ci-dessous sont des marques de commerce des outils et des accessoires de PORTER-CABLE : un agencement de couleurs grise et noire; un motif d’ « étoile à quatre pointes » et trois bandes longitudinales contrastantes/à contours. Les marques suivantes sont également des marques de commerce se rapportant à...
Need help?
Do you have a question about the PXCM201 and is the answer not in the manual?
Questions and answers