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42 Apex Clean Face
Installation Manual
Wood-Burning
Zero-Clearance
Fireplace
12521 Harbour Reach Drive
Mukilteo, WA 98275
Report # 028WF102S
© 2017, Travis Industries
This manual is available online in French.
U.L. 127-2015 and ULC-S610-M87
$10.00
100-01450
Manuel est disponible en ligne en Francais.
(R1998)
www.travisproducts.com
© Travis Industries
8/24/2017 - 1450
42 Apex CF
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Table of Contents
Related Manuals for FireplaceXtrordinair 42 Apex Clean Face
Summary of Contents for FireplaceXtrordinair 42 Apex Clean Face
- Page 1 42 Apex Clean Face Installation Manual Wood-Burning Zero-Clearance Fireplace 12521 Harbour Reach Drive Mukilteo, WA 98275 Report # 028WF102S © 2017, Travis Industries This manual is available online in French. U.L. 127-2015 and ULC-S610-M87 $10.00 100-01450 Manuel est disponible en ligne en Francais.
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Page 2: Overview
Introduction Overview This manual details the installation requirements for the 42 Apex Clean Face (CF) wood-burning fireplace. For operating and maintenance instructions, refer to the 42 Apex CF Owner's Manual. Keep this manual for future use. Listing Details This appliance was listed by OMNI Test Labs to U.L. 127 and ULC-S610-M87 – report number 028WF102S. -
Page 3: Table Of Contents
Table of Contents Overview ................2 Anchor Plate Installation ..........20 Listing Details ..............2 Cooling Duct Installation ..........21 IAS (ICBO) Approval ............ 2 Air Cooled Chimney - Clearances to Combustibles ..22 ... -
Page 4: Installation Warnings
Safety Precautions Installation Warnings Read this entire manual before installing the fireplace. Failure to install this fireplace in accordance with all local codes and the requirements listed in this manual may result in property damage, bodily injury, or even death. ... -
Page 5: Installation Options
Features and Specifications Installation Options Residential (not approved for HUD Mobile Homes) Internal or External Chase Straight or Corner Placement 5 Air Intake Locations Raised or Floor Placement 1 Electrical Connection Location Raised or Floor Hearth Heating Specifications Approximate Heating Capacity (in square feet)* .... -
Page 6: Items Unique To This Fireplace
Installation (for qualified installers only) ITEMS UNIQUE TO THIS FIREPLACE Framing Header Header Height is Determined Celing by the Convection Air Outlet Min. 3-1/2" Upper Framing (included) The height of the convection air 6-1/2" * Upper Convection Manifold outlet determines the framing Lower Framing (included) header height (see illustration to Convection Air Outlet... -
Page 7: Packing List
Installation (for qualified installers only) Packing List NOTE: The log stop is secured for shipping with a set screw on the back of the log stop support. Loosen the set screws with a 1/8” hex wrench and remove the log stop to access the internal components. -
Page 8: Installation Recommendations For Cold Environments
Installation (for qualified installers only) Installation Recommendations for Cold Environments If you live in the area depicted in black in the illustration to the right (or in Canada), we recommend the following steps be taken to minimize cold air infiltration. Insulated Chimney is Strongly Recommended Insulated chimney does not require cooling ducts and is therefore preferred for cold environments. -
Page 9: Fireplace Placement Requirements
Installation (for qualified installers only) Fireplace Placement Requirements Clearances to Fireplace Sidewalls to the front of the fireplace must be 45” (1143mm) from the centerline of the fireplace (see “a” in the illustration below). Any combustible (bookshelf, column, etc.) that protrudes less than 7” (178mmmm) from the front of the fireplace must be placed a minimum 24-3/8”... -
Page 10: Fireplace Placement
Installation (for qualified installers only) Fireplace Placement The fireplace must be secured to the floor and/or framing (see “nailing brackets” in the illustration below). Fireplace must be placed directly on wood or non-combustible surface (not on linoleum or carpet). ... -
Page 11: Minimum Framing Dimension
Installation (for qualified installers only) Minimum Framing Dimension FRAMING HEIGHT Framing height is determined by the height of the upper convection air manifold. See the section “Convection Air Manifold” for details. Minimum framing dimensions are shown in the illustration below. Do not build into the enclosure. Min. -
Page 12: Framing Dimensions At 45
Installation (for qualified installers only) Framing Dimensions at 45° Typical framing dimensions for 45° installation are shown below. Additional space may be required for vent and outside air installation. (a) 61-3/4” (1569mm) (b) 22-1/2” (572mm) (c) 22-1/2” (572mm) Fireplace (includes 1/2"... -
Page 13: Convection Air Manifold
Installation (for qualified installers only) Convection Air Manifold The convection air manifold is assembled on site and attached to the top of the fireplace. It directs the hot convection air out of the fireplace and into the room. Framing Header Celing Min. -
Page 14: Chase Ventilation (Required)
Installation (for qualified installers only) Chase Ventilation (REQUIRED) WARNING: The chase must be ventilated in accordance with the requirements listed below to allow for proper fireplace cooling. Failure to do this will create a severe fire risk. The chase (fireplace enclosure) circulates room air. We recommend dry-walling the interior of the enclosure or using suitable means to prevent dust or building debris from being circulated into the room. -
Page 15: Chase Ventilation Grills
Installation (for qualified installers only) Chase Ventilation Grills Use the included grill(s) to ventilate the chase (and fireplace). These grills provide a 50 square inch opening (free air) to the chase. If alternative grills are desired, they must provide a minimum 50 square inches of free air to the fireplace (contact your dealer for details). -
Page 16: Chase Ventilation - Front Configuration
Installation (for qualified installers only) Chase Ventilation – Front Configuration If ventilation is provided from the front, you must remove both front inlet knockouts located under the door opening. The ventilation air passes through the front of the fireplace and exits through the convection air outlet. -
Page 17: Chase Ventilation - Side Configuration
Installation (for qualified installers only) Chase Ventilation – Side Configuration If ventilation is provided from the side, you must leave a 2” air gap to the both sides of the fireplace (see illustration below). The ventilation air passes from the grills, through the chase, into the side vents and exits through the convection air outlet. -
Page 18: Raised Fireplaces
Installation (for qualified installers only) Raised Fireplaces The fireplace (and hearth, if desired) may be placed on a platform designed to support the fireplace and vent (approximately 600 lbs.). See illustration below. The ceiling in front of the fireplace must be a minimum 82” from the base of the fireplace. Framing Header Celing Min. -
Page 19: Approved Chimney
Installation (for qualified installers only) Approved Chimney This fireplace requires one of two types of chimney (no exceptions – do not intermix): Air-Cooled Chimney Insulated Chimney - Use Travis Industries air cooled pipe only. Part - Security ASHT+ Chimney numbers are listed in the section “Air Cooled (available from Travis Industries or Security) Chimney”. -
Page 20: Air Cooled Chimney Requirements (8" Inner Dia., 12" Outer Dia.)
Installation (for qualified installers only) Air Cooled Chimney Requirements (8” Inner Dia., 12” Outer Dia.) Part Numbers (available through Travis Industries) Chimney Components Part # Anchor Plate – Air Cooled Chimney - REQUIRED 98900016 Cooling Duct Kit -6” Diameter - REQUIRED 98900108 48”... -
Page 21: Cooling Duct Installation
Installation (for qualified installers only) Cooling Duct Installation WARNING: The cooling duct provides cooling air for the chimney system. Failure to correctly install the cooling duct will lead to an extremely dangerous installation and possibly a fire. The 6” diameter cooling duct routes air from outside the structure to the cooling air collar on the starter section. -
Page 22: Air Cooled Chimney - Clearances To Combustibles
Installation (for qualified installers only) Air Cooled Chimney - Clearances to Combustibles WARNING: Follow the clearances listed below - do not follow the clearances listed in the chimney instructions. Maintain a 2" clearance from the chimney to combustibles - see illustration below. Min. -
Page 23: Air Cooled Chimney - Use Of Offsets In Chase
Installation (for qualified installers only) Air Cooled Chimney – Use of Offsets in Chase When using offsets inside the chase the offsets will need to be angled back slightly to allow the chimney to clear the upper manifold (see illustration below). In most installations this offset will need to be angled back 1-1/2”. -
Page 24: Air Cooled Chimney - Installation And System Height
Installation (for qualified installers only) Air Cooled Chimney – Installation and System Height Minimum 15' system height (measured Cap (see "Chimney from the base of the Termination Requirements") fireplace) Storm Collar Maximum 35' system Flashing height (measured from the base of the fireplace) Do not seal or caulk the area between the chimney and flashing. -
Page 25: Air Cool Chimney - Offset Requirements (30° Elbows)
Installation (for qualified installers only) Air Cool Chimney - Offset Requirements (30° Elbows) Offsets (using a pair of 30° elbows) may be used to redirect the chimney. Typically this is done to avoid structures, align the pipe with framing, or to gain clearance to combustibles (see illustration below). -
Page 26: Insulated Chimney Requirements (7" Inner Diameter)
Installation (for qualified installers only) Insulated Chimney Requirements (7” Inner Diameter) Security ASHT+ (S2100+) Part Numbers (available through Travis Ind.) Part # Security ASHT+ (S2100+) Chimney Components 7” Internal diameter, 9” outside diameter VENT, 7” ANCHOR PLATE (REQUIRED) – Includes Instruction Sheet 98900290 VENT, 7"... -
Page 27: Insulated Chimney - Alternative Manufacturers
Installation (for qualified installers only) Insulated Chimney – Alternative Manufacturers The following list chimney brand/series have been reviewed and are compatible with this fireplace. Duravent 7DTC-AP 9” --- 2” Duravent Duraplus HTC C9101 7HTC-BP 11” 2” EXCEL 7” EAP7 9-1/4”... -
Page 28: Insulated Chimney - Installation And System Height
Installation (for qualified installers only) Insulated Chimney – Installation and System Height Minimum 15' system Cap (see "Chimney height (measured Termination Requirements") from the base of the fireplace) Storm Collar Flashing Maximum 35' system height (measured Do not seal or caulk the area from the base of the between the chimney and flashing. -
Page 29: Insulated Chimney - Offset Requirements (30° Elbows)
Installation (for qualified installers only) Insulated Chimney - Offset Requirements (30° Elbows) Offsets (using a pair of 30° elbows) may be used to redirect the chimney. Typically this is done to avoid structures, align the pipe with framing, or to gain clearance to combustibles (see illustration below). -
Page 30: Chimney Termination Requirements
Installation (for qualified installers only) Chimney Termination Requirements The chimney must terminate a minimum 3' above the roof and 2' above any portion within 10' (measured horizontally – see illustration below). This applies to flat and sloped roofs. The chimney must have a chimney cap. -
Page 31: Convection Air Manifold And Non-Combustible Framing
Installation (for qualified installers only) Convection Air Manifold and Non-Combustible Framing Contents of Framing Hardware Box (36) Sheet Metal Screws (SM) NOTE: These screws are weighed, not counted, so an extra 3-5 screws will be present. (44) Self-drilling screws (SD) NOTE: These screws are weighed, not counted, so an extra 3-5 screws will be present. -
Page 32: Contents Strapped To Exterior Of Fireplace & Inside Firebox
Installation (for qualified installers only) Contents Strapped to Exterior of Fireplace & Inside Firebox Upper Manifold Lower Manifold (2) Horizontal Framing Members (Non-Combustible) (2) Lower Framing Members – Telescoping (Non-Combustible) (2) Telescoping Manifold Support (1) Upper Manifold Trim ... -
Page 33: Steps For Installing The Convection Air Manifold
Installation (for qualified installers only) Steps for Installing the Convection Air Manifold Left Bracket Attach the Upper Manifold Brackets to Right the side framing of the enclosure 11-3/8” Bracket 11-3/8" below the header* (min. 14-7/8” under ceiling). The brackets must be flush with the side framing members and level with each other (see picture below). - Page 34 Installation (for qualified installers only) Secure the Lower Manifold to the convection air outlet of the fireplace using 8 SM screws. Sheet Metal Screw Attach the lower tabs of the telescoping manifold supports to the Lower Manifold (4 SM screws). Extend the supports and attach them to the bottom of the Upper Manifold (4 SM screws).
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Page 35: Upper Manifold Trim
Installation (for qualified installers only) Stretch the included 5” aluminum flex duct to its full length. Cut sections of the duct to the proper length to reach from the lower to upper manifold collars. Secure each section of duct to the manifold collars with 3 SD screws. -
Page 36: Steps For Installing The Non-Combustible Framing
Installation (for qualified installers only) Steps for Installing the Non-Combustible Framing Place one Horizontal Framing Member below the outlet of the upper manifold and secure it to the side framing of the enclosure. Install the two Lower Framing Members to the top of the fireplace (use 4 SM screws). - Page 37 Installation (for qualified installers only) Attach the two Upper Framing Members to the top of the second Horizontal Framing Member (use 4 SM screws). Place the Horizontal Framing Member directly above the outlet of the upper manifold with the spacers facing upward. Attach the Upper and Horizontal Framing Members to the framing and header.
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Page 38: Electrical Line Hookup
Installation (for qualified installers only) Electrical Line Hookup Make sure the household breaker serving the fireplace is shut off prior to working on any electrical lines. The electrical line leading to the junction box inside the fireplace must be installed by a qualified installer and must meet all local codes. -
Page 39: Fireplace Junction Box
Installation (for qualified installers only) Fireplace Junction Box Rheostat Wires Power Input (Hot / Common) and 2 Grounding Wires Inside of Junction Box © Travis Industries 8/24/2017 - 1450 42 Apex CF... -
Page 40: External Wiring Installation
Installation (for qualified installers only) External Wiring Installation Make sure the household breaker serving the fireplace is shut off prior to working on any electrical lines. Determine a location for the rheostat and combustor temp. display. Place it in a location that may be reached by the 20’... -
Page 41: External Wiring Installation (Continued)
Installation (for qualified installers only) External Wiring Installation (continued) Connect the thermocouple wire (2-wire) to the thermocouple connection (see picture below). Connect the power/GreenStart™ wire (4-wire) to the power/GreenStart™ connection (see picture below). CELSIUS DISPLAY If you wish to display Celsius instead of Fahrenheit, place the jumper over the 2 pins on the back of the circuit board (see picture below). -
Page 42: Air Intake Installation
Installation (for qualified installers only) Air Intake Installation This fireplace requires an air intake to supply combustion air to the fireplace. The fireplace includes 10’ of 3” diameter duct, hood with screen, and two (2) hose clamps. NOTE: The maximum air intake length is 10’ with 3” duct. If you use 4” diameter duct the length may be increased to 20’... -
Page 43: Air Intake Locations
Installation (for qualified installers only) Air Intake Locations The air intake collar is shipped on the right side of the fireplace. If you wish to relocate it to the left side, back or bottom of the fireplace, follow the directions below: a) Disconnect the air intake collar (4 screws hold it in place). -
Page 44: Facing Requirements
Installation (for qualified installers only) Facing Requirements The fireplace requires non-combustible facing (typically 1/2" thick concrete-board) from the base of the fireplace to the framing header (min. 78-1/2””). The non-combustible facing must extend to the framing members on both sides of the fireplace. Do not use drywall or other combustible in this area (see illustration below). -
Page 45: Facing Requirements (Continued)
Installation (for qualified installers only) Facing Requirements (continued) Facing may be installed so it inserts behind the faceplate (see illustration below). NOTE: the faceplate protrudes 1-1/8" from the front of the fireplace, has a 2" overlap on the sides, 1-1/8" overlap on top, and 1/8”... -
Page 46: Mantel Requirements
Installation (for qualified installers only) Mantel Requirements Mantel must be non-combustible. Mantel must be a minimum 49-1/2” above the base of the fireplace. Maximum mantel depth is 18”. Non-Combustible Facing Non-Combustible Framing Non-Combustible Mantel 42 Apex Minimum 49-1/2" Fireplace From Base of Fireplace ©... -
Page 47: Hearth Requirements
Installation (for qualified installers only) Hearth Requirements Local building codes may require a minimum hearth requirement different of what this manual states Hearth must extend 20" in front of the faceplate when it is not elevated (see local building codes). Hearths raised at least 6"... -
Page 48: Finalizing The Installation
Installation (for qualified installers only) Finalizing the Installation Once the fireplace is in place, with hearth and facing complete, the fireplace may be finalized following the directions below. 1) Install the firebrick as shown below. 2) Place the baffle in position (see pictures below). Make sure it is pushed back so the tabs inside the firebox insert into the slots on the baffle. - Page 49 Installation (for qualified installers only) 3) Replace the log stop. 4) Attach the face (see instructions included with face). Verify Door Operation Open the door handle and swing the door shut. Press down on the handle to lock the door in place (take care to not pinch your hand between the handle and door frame).
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Page 50: Index
Index Index Air Cool Chimney - Offset Requirements (30° Elbows) ...... 17 Air Cooled Chimney - Clearances to Combustibles ......15 Air Cooled Chimney – Installation and System Height ....... 16 Air Cooled Chimney Requirements (8” Inner Dia., 12” Outer Dia.) ..13 Air Intake Installation .................
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