Nobel FCD 05 Instruction Manual

Automatic filters fcd/dt fcd/dp fcd/dt-dual fcd/dp-dual facd/dt facd/dp facd/dt-dual facd/dp-dual ffd/dt ffd/dp ffd/dt-dual ffd/dp-dual

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FCD/DT
FCD/DP
FACD/DT
FACD/DP
FFD/DT
FFD/DP
The equipment must be used only for the utilization for which they have been
Read carefully this leaflet until the end before starting any operation.
Proceed strictly according to all directions included in this manual.
Automatic filters series FCD, FACD and FFD are designed to treat raw water supplied
from municipalities or from well.
ANY OTHER APPLICATIONS OF THE EQUIPMENT DIFFERENT THAN THE MENTIONED
ONES IS MADE UNDER THE ONLY RESPONSIBILITY OF THE USER.
For any assistance concerning the installations, maintenance or utilization of the equipment
apply the NOBEL Service Center closest to you or directly :
rev. 4
AUTOMATIC FILTERS
FCD/DT-DUAL
FACD/DT-DUAL
FFD/DT-DUAL
INSTRUCTIONS MANUAL
designed, as shown in the technical documentation.
NOBEL S.r.l. via Monfalcone 8 – I-20132 Milano
tel. +39 02 2827968 fax +39 02 2610839
WARNING!
Page 1 of 23
FCD/DP-DUAL
FACD/DP-DUAL
FFD/DP-DUAL
fcd-dp_mi-r4.doc

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Summary of Contents for Nobel FCD 05

  • Page 1 ONES IS MADE UNDER THE ONLY RESPONSIBILITY OF THE USER. For any assistance concerning the installations, maintenance or utilization of the equipment apply the NOBEL Service Center closest to you or directly : NOBEL S.r.l. via Monfalcone 8 – I-20132 Milano tel.
  • Page 2: Table Of Contents

    INSTRUCTIONS MANUAL AUTOMATIC FILTERS FCD-FACD-FFD /DT /DP /DT-DUAL /DP-DUAL INDEX 1. SAFETY..............................3 1.1. General...............................3 1.2. How to displace the unit ........................3 1.3. Hydraulics............................3 1.4. Electrical.............................3 1.5. How to store and delivery........................3 2. PRINCIPLES OF WORKING ........................4 2.1. Quartz-sand filters FCD ........................4 2.2.
  • Page 3: Safety

    INSTRUCTIONS MANUAL AUTOMATIC FILTERS FCD-FACD-FFD /DT /DP /DT-DUAL /DP-DUAL SAFETY 1.1. General The equipment has been designed and constructed according to D.P.R. n° 459 of 24th July 1996 (regulation for accomplishment of Norms 2006/42/CE, 91/368/CE, 93/44/CE and 93/68/CE regarding the unification of States members laws in so far as machines are concerned). It has been designed and constructed according to European Norms UNI EN 292-1, UNI EN 292-2, UNI EN 292-2/A1, UNI EN 983, CEI EN 60439-1, CEI EN 60 204-1.
  • Page 4: Principles Of Working

    Whether raw water contains organics and/or is biologically polluted, FACD series filters CANNOT be used without written authorization by NOBEL Technical Department. The activated-carbon bed also works as a mechanic filter same way of quartz-sand bed.
  • Page 5: Iron Removal Filters Ffd

    INSTRUCTIONS MANUAL AUTOMATIC FILTERS FCD-FACD-FFD /DT /DP /DT-DUAL /DP-DUAL 2.3. Iron removal filters FFD Iron removal filters series FFD are used for water treatment for residential and industrial applications as well. All the materials, media filter included, are food grade and approved for drinking water.
  • Page 6: Characteristics For Each Model

    FCD-FACD-FFD /DT /DP /DT-DUAL /DP-DUAL 3.3. Characteristics for each model MODEL connections flow m³/h backwashing water consumption operating liters IN/OUT drain backwash 1¼" 1" 1600 FCD 05 1½" 1¼" 2000 FCD 08 FCD 11 1½" 1¼" 11.0 2850 2" 1½" 15.0 11.0 3900 FCD 15 2"...
  • Page 7: Dimensions

    MODEL vessel quartz-sand kg anthracyte shipping on service 04÷07 mm 1÷2 mm 2÷3 mm l (kg) approx. kg approx. kg 40(28) FCD 05 50(35) FCD 08 70(49) 1000 FCD 11 FCD 15 100(70) 1400 130(91) 1050 FCD 20 150(105) 1350...
  • Page 8: Installation

    INSTRUCTIONS MANUAL AUTOMATIC FILTERS FCD-FACD-FFD /DT /DP /DT-DUAL /DP-DUAL INSTALLATION 4.1. How to remove packaging The vessels are shipped wrapped in a plastic foil; remove it with care before starting-up. Keep the cards and everything contained inside the packaging. The media filter are shipped as separated: •...
  • Page 9: Hydraulic Connections

    INSTRUCTIONS MANUAL AUTOMATIC FILTERS FCD-FACD-FFD /DT /DP /DT-DUAL /DP-DUAL 4.4. Hydraulic connections (see DRAWINGS installation and components) In order to avoid shut-off during maintenance operations, an emergency by-pass line should be provided • Complete the line from inlet fittings to the raw water line. •...
  • Page 10: How To Load The Media Filter

    INSTRUCTIONS MANUAL AUTOMATIC FILTERS FCD-FACD-FFD /DT /DP /DT-DUAL /DP-DUAL 4.5. How to load the media filter The media filter must be loaded inside the vessel afterthat the placing of the filter is completed or in the case the media have to be replaced. •...
  • Page 11: Electrical Wiring Connections

    INSTRUCTIONS MANUAL AUTOMATIC FILTERS FCD-FACD-FFD /DT /DP /DT-DUAL /DP-DUAL 4.6. Electrical wiring connections Make the electrical wiring connections inside the control panel, as below explained (see also WIRING DIAGRAM). o Power supply 110÷240V, 50÷60 Hz directly to the clamps of the main switch o GND o pressure inlet trasducer P-IN (only for version DP e DP-DUAL) "...
  • Page 12: End Cycle And Regeneration

    INSTRUCTIONS MANUAL AUTOMATIC FILTERS FCD-FACD-FFD /DT /DP /DT-DUAL /DP-DUAL END CYCLE AND REGENERATION 5.1. End cycle at time (for all version) The electronic micro-processor programmer allows to run the regeneration according to time schedule, at pre-set time and day (max 3 regeneration per day). 5.2.
  • Page 13: Inhibit Of The Regeneration

    INSTRUCTIONS MANUAL AUTOMATIC FILTERS FCD-FACD-FFD /DT /DP /DT-DUAL /DP-DUAL The regeneration can also run in case of power failure, by hand-driving the lever of the pilot solenoid valves: the solenoid valve is closed when the lever is on parallel to the base and it is open when it is on perpendicular to the base itself.
  • Page 14: Control Panel

    INSTRUCTIONS MANUAL AUTOMATIC FILTERS FCD-FACD-FFD /DT /DP /DT-DUAL /DP-DUAL CONTROL PANEL 6.1. Functions of the logical programmer The logical programmer Siemens serie LOGO handles the logical working of the whole unit. Its display allow the visualization of the status of the logical inputs (marked as I), the logical outputs (marked as Q), current time and date, the several messages enabled by the programme.
  • Page 15: Signals On The Display Of The Programmer

    INSTRUCTIONS MANUAL AUTOMATIC FILTERS FCD-FACD-FFD /DT /DP /DT-DUAL /DP-DUAL 6.2. Signals on the display of the programmer The report messages enabled by the programmer are visualized on the display one at a time, with a determinate priority. The buttons are used to scroll the messages. The button is used to turn back to service visualizations.
  • Page 16: Settings

    INSTRUCTIONS MANUAL AUTOMATIC FILTERS FCD-FACD-FFD /DT /DP /DT-DUAL /DP-DUAL SETTINGS 7.1. How to set language The programmer LOGO allows to select the language of menu and of messages : To set the language of menu, proceed as follows: 1. push the button 2.
  • Page 17: How To Set Day And Time Of Regeneration

    INSTRUCTIONS MANUAL AUTOMATIC FILTERS FCD-FACD-FFD /DT /DP /DT-DUAL /DP-DUAL 7.3. How to set day and time of regeneration The days of the week can be set one by one; they appear on the display in the weekly row: it is possible to select (visualized the initial letter of the day) or not (visualized the symbol -). The row and explanation of the symbols that appear on the display are : M / - T / -...
  • Page 18: How To Set Parameters Switch (On/Off)

    INSTRUCTIONS MANUAL AUTOMATIC FILTERS FCD-FACD-FFD /DT /DP /DT-DUAL /DP-DUAL 6. by pushing the button , move the cursor on the digit to modify 7. when the cursor blinks on the digit to modify, push the button until thge desired digit appears 8.
  • Page 19: Starting-Up

    INSTRUCTIONS MANUAL AUTOMATIC FILTERS FCD-FACD-FFD /DT /DP /DT-DUAL /DP-DUAL STARTING-UP The starting-up of the unit consists of running a first regeneration cycle, during which the filtering media column will be filled of water, all automatic features will be checked and the unit will be prepared to start the service.
  • Page 20: Service & Maintenance

    INSTRUCTIONS MANUAL AUTOMATIC FILTERS FCD-FACD-FFD /DT /DP /DT-DUAL /DP-DUAL SERVICE & MAINTENANCE Normally, these units do not require any regular maintenance operation and there is not any consumption material to be currently replaced. The only parts that can be aged are the electrical components and moving parts, as listed : •...
  • Page 21: Disposal

    (see next table) 3 (6) pilot solenoid valves type 6012-24Vcc/MAN/PA 1 (1) control panel NOBEL made 2 (2) pressure transducers stainless steel, range 0÷10 bar, output 0-10 V, connection ¼" (only for DP and DP-DUAL arrangement) galvanized steel piping/fittings, several diameters The quantities indicates between brackets () are the ones related to -DUAL arrangements.
  • Page 22 INSTRUCTIONS MANUAL AUTOMATIC FILTERS FCD-FACD-FFD /DT /DP /DT-DUAL /DP-DUAL MODEL diaphragm valves distributor number/type 6 x B144 FCD 05 1"NC 1¼"NO 1"NC 1¼"NO 1"NC 6 x B175 FCD 08 1"NC 1½"NO 1¼"NC 1½"NO 1¼"NC FCD 11 6 x B175 1"NC 1½"NO...
  • Page 23: Trouble-Shooting Guide

    INSTRUCTIONS MANUAL AUTOMATIC FILTERS FCD-FACD-FFD /DT /DP /DT-DUAL /DP-DUAL TROUBLE-SHOOTING GUIDE PROBLEM CAUSE HOW TO SOLVE • The electronic • electrical power is • connect electrical power • replace the programmer programmer does not disconnected switch ON • the programmer is defected •...

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