16-channel non-isolated digital input module with 16-bit counters (6 pages)
Summary of Contents for ICP DAS USA iDCS-8000
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Remote Rugged I/O System with Redundancy Hardware User's Manual...
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Revision History Revision Date Description of Change 1.43 2013/08/14 Adding pulse input module to this user’s hardware manual 1.42 2013/06/28 Adding analog module to this hardware user’s manual 1.41 2013/06/03 Adding some description for the section of mounting. 1.40 2013/05/22 Document release...
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Preface Warranty All products manufactured by ICP DAS are under warranty regarding defective materials for a period of one year from the date of delivery to the original purchaser. Warning ICP DAS assumes no liability for damages resulting from the use of this product. ICP DAS reserves the right to change this manual at any time without notice.
I/O modules and process cabling. It is highly modularized and flexible, so that I/O modules can be combined to suit many applications. The iDCS-8000 can be mounted in many configurations to fit most requirements, both in single or fully redundant applications.
The iDCS-8000 is an open comprehensive, distributed, process I/O system. It communicates with controller over industry-standard field buses. It brings benefit for users install to iDCS-8000 in the field, to close to sensors and actuators, to reduce the installation cost by reducing the cost of cabling.
Hardware Structure Section 1 Introduction 1.3 Hardware Structure The iDCS-8000 is made by the combination of components of the backplane, power modules, communication modules, I/O modules and an termination board. Backplane Power Communication Backplane The backplane consists of 2 slots of power, 2 slots of communication and 8 single or 4 pairs of redundant I/O modules.
Section 1 Introduction Hardware List 1.4 Hardware List The equipment that is used as part of the iDCS-8000 station is presented in the following table. Type Module Name Description Communication Module FCM-MTCP Modbus/TCP Communication Module Power Module FPM-D2440 24VDC Input,35W@5VDC Output...
Installation Section 1 Introduction 1.5 Installation 1.5.1 Environment Specification The following table is the absolute maximum rating of the environmental specification for the iDCS-8000. Parameter Specification Operating Temperature -25℃~75℃ Operating Humidity 5 ~ 95 % RH, non-condensing Storage Temperature -40℃~85℃...
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Section 1 Introduction Installation 1.5.2.2 iDCS-8000 Body (Module Plugged) Units: mm iDCS-8000 Hardware User Manual (2013/8/14, Rev: 1.43)
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Installation Section 1 Introduction 1.5.2.3 FRMK (Wall mount panel) iDCS-8000 Hardware User Manual (2013/8/14, Rev: 1.43)
Section 1 Introduction 1.5.3 Mounting There are 3 types of mounting, the DIN-rail, panel and wall, for iDCS-8000 to install in your cabinet or other places. The iDCS-8000 is originally designed for DIN-rail and wall mounting by the mechanism. The following section will describe how to mount the iDCS-8000 in different type.
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Section 1 Introduction Installation Successful mounting iDCS-8000 1.5.3.2 Panel mounting Use screw drive to mount the iDCS-8000 to the FRMK with M4 screw iDCS-8000 Hardware User Manual (2013/8/14, Rev: 1.43)
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The steps of wall mounting are same as panel mounting. The difference between panel and wall mounting is the FRMK unit. The 4 M4 screws directly screwed iDCS-8000 unit to the plane you want. iDCS-8000 Hardware User Manual (2013/8/14, Rev: 1.43)
Section 1 Introduction Installation 1.5.4 Module Installation Installing along the guiding rail then pushing into 48-pin socket Guiding rail Lock the module Locker Push following this direction to lock the module iDCS-8000 Hardware User Manual (2013/8/14, Rev: 1.43)
There are many ways to ground iDCS-8000 to earth ground. The most common way to ground to earth is by using the sheet metal behind the iDCS-8000. When mount the iDCS-8000 with DIN-rail in cabinet, the sheet metal will attach to the conductor of the cabinet to lead to ground.
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In order to prevent the operators to get an electric shock and external noise to affect iDCS-8000 system, the cabinet of the iDCS-8000 must set earthed. And all the metal that the operators might touch must set earthed. The grounded system must follow “Electrical Equipment Technical Standard” Class D specification and the earth resistance must be below 100Ω.
Section 1 Introduction 1.5.7 Terminals and Wiring The termination board of the iDCS-8000 is a bridge between field devices and I/O modules. The termination board provides a pluggable terminal block to connect field devices to termination board. Users can easily replace the termination board by removing the pluggable terminal block .
24VDC input Diagnostic Redundancy The FPM-D2440 is a power module. It offers the isolated power source to the iDCS-8000 system. The FPM-D2440 can be used to single or redundant application. It also has diagnostic to make system more reliable.
1.3 W + 1.1 W 1. 24V is used for the power in passive loop. The power consumption depends on the number of sensors are connected. 2. The power consumption depends on the load. iDCS-8000 Hardware User Manual (2013/8/14, Rev: 1.43)
(Auto negotiating, Auto MDIX) Protocol Modbus/TCP LED indicators 1 Power, 2 Fault, 1 Link/Active/Speed Power consumption Redundant Operating temperature -25°C ~ +75°C 3000V (Between LAN port and F.G) Isolation 1000V (Between LAN port and backplane) iDCS-8000 Hardware User Manual (2013/8/14, Rev: 1.43)
The other 3 addresses can be configured through MiniOS7 Utility. 3.1.4 LED Indicators Status On:Heavy fault Off:Normal On:Module Power On Off:Module Power Off On:Light fault Off:Normal On:Ethernet Link Establish Off:No Ethernet Link On:Ethernet Activity Off:No Ethernet Activity iDCS-8000 Hardware User Manual (2013/8/14, Rev: 1.43)
FCM-MTCP 3.1.5 Ethernet Port The iDCS-8000 is equipped with one Ethernet port which is fully compliant with IEEE 802.3u 10/100BASE-TX. The Ethernet port provides a standard RJ-45 with green color LED indicator on the front side showing activity (Off: No activity, Green and Flash: Activity), and orange color LED indicator showing link status (Off: No Link, Orange: Link established).
4.1.2 D-Sub 37 pin connector The D-Sub 37 pin connector is the interface to field devices. Every module has individual pin assignment for wiring. The termination boards are wiring boards used for easily wiring and maintenance purpose. iDCS-8000 Hardware User Manual (2013/8/14, Rev: 1.43)
Response time for analog input high/low alarm <32 ms (16 channels) <1.2 s Response time for TC/RTD high/low alarm <100 ms Time when detect CJC broken <1.2 s Time when detect TC/RTD channel broken iDCS-8000 Hardware User Manual (2013/8/14, Rev: 1.43)
32 (One COM for all channels) Type Wet, current sinking / sourcing Rated voltage 36 V Input voltage range, “1” 18 V ~30 V Input voltage range, “0” 11 V Detection time 100us Input impedance 5.2KΩ, 0.25W iDCS-8000 Hardware User Manual (2013/8/14, Rev: 1.43)
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Maximum power consumption 1.8 W Operating temperature -25℃ ~ +75℃ Humidity 5 ~ 95 % RH, Non-condensing Weight 300 g Dimensions (W x L x H) 30mm x 85mm x 115mm 4.2.1.3 Hardware Structure iDCS-8000 Hardware User Manual (2013/8/14, Rev: 1.43)
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Digital Input Section 4 I/O Module 4.2.1.4 Pin Assignment iDCS-8000 Hardware User Manual (2013/8/14, Rev: 1.43)
32 as channel 0~31 status Digital Output Number of channels 32 (NPN) Type Current sinking, Open-collector Rated voltage 36 V Output load current, maximum 0.5 A Output switching time 100 us Output impedance 2 Ω Isolation 3000V iDCS-8000 Hardware User Manual (2013/8/14, Rev: 1.43)
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Maximum power consumption 2.3 W Operating temperature -25℃ ~ +75℃ Humidity 5 ~ 95 % RH, Non-condensing Weight 300 g Dimensions (W x L x H) 30mm x 85mm x 115mm 4.3.1.3 Hardware Structure iDCS-8000 Hardware User Manual (2013/8/14, Rev: 1.43)
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Section 4 I/O Module Digital Output 4.3.1.4 Pin assignments iDCS-8000 Hardware User Manual (2013/8/14, Rev: 1.43)
This module has ±0.05% accuracy for highly accurate application. Besides, the F-8015 provides 3000V optical isolation between channels and backplane bus. If any high voltage or current damages these channels, this module won’t affect other component in iDCS-8000 system. 4.4.1.2 Specification Parameter...
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DN-RTD-M Maximum power consumption Operating temperature -25℃ ~ +75℃ Humidity 5 ~ 95 % RH, Non-condensing Weight 300 g Dimensions (W x L x H) 30mm x 85mm x 115mm 4.4.1.3 Hardware Structure iDCS-8000 Hardware User Manual (2013/8/14, Rev: 1.43)
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Analog Input Section 4 I/O Module 4.4.1.4 Pin assignments iDCS-8000 Hardware User Manual (2013/8/14, Rev: 1.43)
Maximum Allowable Input Current 25mA Resolution 16 bit Sampling Rate 500 Samples/sec (Total) Accuracy ±0.05% FSR Zero Drift ±20 μV/℃ Span Drift ±25 ppm/℃ Common Mode Rejection 86 dB Normal Mode Rejection 100 dB iDCS-8000 Hardware User Manual (2013/8/14, Rev: 1.43)
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Maximum power consumption 1.5 W Operating temperature -25℃ ~ +75℃ Humidity 5 ~ 95 % RH, Non-condensing Weight 300 g Dimensions (W x L x H) 30mm x 85mm x 115mm 4.4.2.3 Hardware Structure iDCS-8000 Hardware User Manual (2013/8/14, Rev: 1.43)
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Section 4 I/O Module Analog Input 4.4.2.4 Pin assignments iDCS-8000 Hardware User Manual (2013/8/14, Rev: 1.43)
0.05% accuracy for highly accurate application. Moreover, this module is built-in 2 ADC to provide same sampling rate as F-8017C1 for some application. The F-8017C2 provides 3000VDC optical isolation between channels and backplane bus. If any high voltage or current damages these channels, this module won’t affect other component in iDCS-8000 system. 4.4.3.2 Specification Parameter...
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Maximum power consumption 2.2 W Operating temperature -25℃ ~ +75℃ Humidity 5 ~ 95 % RH, Non-condensing Weight 300 g Dimensions (W x L x H) 30mm x 85mm x 115mm 4.4.3.3 Hardware Structure iDCS-8000 Hardware User Manual (2013/8/14, Rev: 1.43)
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Analog Input Section 4 I/O Module 4.4.3.4 Pin assignments iDCS-8000 Hardware User Manual (2013/8/14, Rev: 1.43)
Number of channels Type 4~20 mA (Support ±25% overrange) Maximum Allowable Input Current 25mA Resolution 16 bit Sampling Rate 500 Samples/sec (Total) Accuracy ±0.05% FSR Zero Drift ±20 μV/℃ Span Drift ±25 ppm/℃ iDCS-8000 Hardware User Manual (2013/8/14, Rev: 1.43)
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1. F-8017CH provides the power for the passive loop, so there will be an extra power for the transmitter in the field. The amount of power consumption depends on the number of transmitters. 4.4.4.3 Hardware Structure iDCS-8000 Hardware User Manual (2013/8/14, Rev: 1.43)
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Section 4 I/O Module Analog Input 4.4.4.4 Pin assignments iDCS-8000 Hardware User Manual (2013/8/14, Rev: 1.43)
±500mV, ±1V, ±2.5V, ±5V, ±10V, Type J, K, T, E, R, S, B, N, C -210 ~ +1200 ℃ -270 ~ +1372 ℃ Temperature Range -270 ~ +400 ℃ -270 ~ +1000 ℃ iDCS-8000 Hardware User Manual (2013/8/14, Rev: 1.43)
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Termination board DN-TC-M Maximum power consumption 1.3 W Operating temperature -25℃ ~ +75℃ Humidity 5 ~ 95 % RH, Non-condensing Weight 300 g Dimensions (W x L x H) 30mm x 85mm x 115mm iDCS-8000 Hardware User Manual (2013/8/14, Rev: 1.43)
Moreover, this module has ±0.05% accuracy for highly accurate application. Besides, the F-8028CV provides 3000V optical isolation between channels and backplane bus. If any high voltage or current damages these channels, this module won’t affect other component in iDCS-8000 system. 4.5.1.2 Specification Parameter...
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Operating temperature -25℃ ~ +75℃ Humidity 5 ~ 95 % RH, Non-condensing Weight 300 g Dimensions (W x L x H) 30mm x 85mm x 115mm 1. The power consumption depends on the load. iDCS-8000 Hardware User Manual (2013/8/14, Rev: 1.43)
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Section 4 I/O Module Analog Output 4.5.1.3 Hardware Structure 4.5.1.4 Pin assignments NOTE: The voltage output will start from channel 8. iDCS-8000 Hardware User Manual (2013/8/14, Rev: 1.43)
1 RUN, 1 ACT, 1 DUX Analog Output Number of channels Type 4 ~ 20 mA, currnet sourcing Maximum Allowable Output Range ±25% (0 ~ 24 mA) Resolution 16 bit Output Response Time <200 μS Accuracy ±0.05% FSR iDCS-8000 Hardware User Manual (2013/8/14, Rev: 1.43)
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-25℃ ~ +75℃ Humidity 5 ~ 95 % RH, Non-condensing Weight 300 g Dimensions (W x L x H) 30mm x 85mm x 115mm 1. The power consumption depends on the load. 4.5.2.3 Hardware Structure iDCS-8000 Hardware User Manual (2013/8/14, Rev: 1.43)
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Analog Output Section 4 I/O Module 4.5.2.4 Pin assignments iDCS-8000 Hardware User Manual (2013/8/14, Rev: 1.43)
Min. Pulse Width 2 us Input Frequency Range 1 Hz ~ 500 KHz Rated Voltage 30 V Input voltage range, “1” 4.5 V ~ 30 V Input voltage range, “0” < 1 V iDCS-8000 Hardware User Manual (2013/8/14, Rev: 1.43)
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Maximum power consumption 1.9 W Operating temperature -25℃ ~ +75℃ Humidity 5 ~ 95 % RH, Non-condensing Weight 300 g Dimensions (W x L x H) 30mm x 85mm x 115mm 4.6.1.3 Hardware Structure iDCS-8000 Hardware User Manual (2013/8/14, Rev: 1.43)
Wet contact (Current sinking/sourcing) Channel General Dimension (W x L x H) 112 x 117 x 29 mm Mounting 35 mm DIN Rail, Wall Operating temperature -25 ~ 75℃ Humidity 5 ~ 95 % RH, Non-condensing iDCS-8000 Hardware User Manual (2013/8/14, Rev: 1.43)
Dimension (W x L x H) 126.6 x 274.6 x 25.5 mm Mounting 35 mm DIN Rail, Wall Operating temperature -25 ~ 75℃ Humidity 5 ~ 95 % RH, Non-condensing Wet/Dry contact is Jumper selectable iDCS-8000 Hardware User Manual (2013/8/14, Rev: 1.43)
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Section 5 Termination Board Digital Input 5.1.2.3 Hardware structure F-8040 with DN-DI-32DW (Dry contact – Current sourcing) F-8040 with DN-DI-32DW (Dry contact – Current sinking) iDCS-8000 Hardware User Manual (2013/8/14, Rev: 1.43)
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Wet Contact Dry Contact Dry Contact Current Sinking / Sourcing Current Sinking Current Sourcing NOTE: Please make sure the external power is attached as well when use dry contact wire connection. iDCS-8000 Hardware User Manual (2013/8/14, Rev: 1.43)
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DI16 DI17 DI18 DI19 DI20 DI21 DI22 DI23 DI24 DI25 DI26 DI27 DI28 DI29 DI30 DI31 NC NC COM COM COM COM COM COM COM COM COM COM COM COM COM COM COM COM NC iDCS-8000 Hardware User Manual (2013/8/14, Rev: 1.43)
Current sinking, Open-collector Channel General Dimension (W x L x H) 112 x 117 x 29 mm Mounting 35 mm DIN Rail, Wall Operating temperature -25 ~ 75℃ Humidity 5 ~ 95 % RH, Non-condensing iDCS-8000 Hardware User Manual (2013/8/14, Rev: 1.43)
Form C relay, it can be positive (N.O.) or negative (N.C.) logic output or both. In addition, each channel is built-in two varistors on N.O. and N.C. channel to protect against high-voltage transients and surges to the control loop. iDCS-8000 Hardware User Manual (2013/8/14, Rev: 1.43)
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Rated voltage 470Vrms General Dimension (W x L x H) 126.6 x 274.6 x 25.5 mm Mounting 35 mm DIN Rail, Wall Ambient Temperature -25 ~ 75℃ Humidity 5 ~ 95 % RH, Non-condensing iDCS-8000 Hardware User Manual (2013/8/14, Rev: 1.43)
Analog Input Channel General Dimension (W x L x H) 112 x 117 x 29 mm Mounting 35 mm DIN Rail, Wall Operating temperature -25 ~ 75℃ Humidity 5 ~ 95 % RH, Non-condensing iDCS-8000 Hardware User Manual (2013/8/14, Rev: 1.43)
RTD Input Channel General Dimension (W x L x H) 112 x 117 x 29 mm Mounting 35 mm DIN Rail, Wall Operating temperature -25 ~ 75℃ Humidity 5 ~ 95 % RH, Non-condensing iDCS-8000 Hardware User Manual (2013/8/14, Rev: 1.43)
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Section 5 Termination Board Analog Input 5.3.2.3 Pin assignment 5.3.2.4 Wiring iDCS-8000 Hardware User Manual (2013/8/14, Rev: 1.43)
Thermocouple Input Channel General Dimension (W x L x H) 112 x 117 x 29 mm Mounting 35 mm DIN Rail, Wall Operating temperature -25 ~ 75℃ Humidity 5 ~ 95 % RH, Non-condensing iDCS-8000 Hardware User Manual (2013/8/14, Rev: 1.43)
320mA removeable and physical indicator fuse General Dimension (W x L x H) 135 x 214.6 x 25.5 mm Mounting 35 mm DIN Rail, Wall Operating temperature -25 ~ 75℃ Humidity 5 ~ 95 % RH, Non-condensing iDCS-8000 Hardware User Manual (2013/8/14, Rev: 1.43)
Analog Output Channel General Dimension (W x L x H) 112 x 117 x 29 mm Mounting 35 mm DIN Rail, Wall Operating temperature -25 ~ 75℃ Humidity 5 ~ 95 % RH, Non-condensing iDCS-8000 Hardware User Manual (2013/8/14, Rev: 1.43)