Periodic Maintenance Schedule - Polaris Offroad Vehicle Owner's Manual

MAINTENANCE

Periodic Maintenance Schedule

Careful periodic maintenance will help keep your vehicle in the safest, most reliable
condition. Inspection, adjustment and lubrication intervals of important compo-
nents are explained in the following chart
Maintenance intervals are based upon average riding conditions and a vehicle
speed of approximately 10 miles per hour. Vehicles subjected to severe use, such
as operation in wet or dusty areas, should be inspected and serviced more fre-
quently. If you are not familiar with safe service and adjustment procedures, have
a qualified dealer perform these operations.
Inspect, clean, lubricate, adjust or replace parts as necessary. NOTE: Inspection
may reveal the need for replacement parts. Always use genuine Polaris parts
available from your Polaris dealer.
Service and adjustments are critical. If you are not familiar with safe service and
adjustment procedures, have a qualified dealer perform these operations.
CAUTION: Due to the nature of these adjustments, it is recommended that
J
service be performed by an authorized Polaris dealer. Do not attempt to perform
this work unless you are familiar with mechanical repair.
" More often under severe use, such as dirty or wet conditions
L Emission Control System Service (California - 4-Cycle)
Item Hours or
Odometer
Engine Oil - Level/Change 100 hrs/1000
L
"
(4-Cycle) miles
Oil Filter(4-Cycle) 100 hrs/1000
L
"
miles
Injector Oil Level (2-Cycle) Daily
Injector Oil Filter (2-Cycle) 100 hrs
J
Engine Counterbalance 20 hrs
(400 Engines)
Oil Pump Cable (2-Cycle) 50 hrs
Engine breather filter 20 hrs
L
"
(4 cycle)
Engine breather hose 100 hrs
L
(4 cycle)
Engine Mounts 100 hrs
Engine Cylinder Head and 25 hrs
Cylinder Base Fasteners
Air Filter - Pre-Cleaner Daily
L
"
Air Filter - Main Element Weekly
L
"
Air Box Sediment Tube Daily
"
Valve Clearance (4-Cycle) 100 hrs
L
J
Spark Plug 100 hrs
L
Ignition Timing 100 hrs
L
J
79
Frequency Remarks
6 months Check Level Daily; Break in Service at
1 month. Change oil more often in cold
weather use.
6 months Replace with oil change
Daily Check when refueling
Annually Replace
Monthly Check oil level; change annually
6 months Inspect, adjust, lubricate, replace if re-
quired
Monthly Inspect- -replace annually and as need-
ed
6 months Inspect
12 months Inspect
3 months Inspect (re-torque required at first ser-
vice only)
Daily Inspect-Clean
Weekly Inspect-Replace if necessary
Daily Drain deposits whenever visible
12 months Inspect/Adjust
12 months Inspect- -replace if necessary
12 months Inspect and adjust as needed