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Blue Ox DH2303 Installation Instructions Manual

Blue Ox DH2303 Installation Instructions Manual

2016 chevy/gmc 2500/3500 (standard & long box)

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Please read these Installation Instructions in their entirety prior to
This hitch is rated to 30,000 lbs. Gross Towing Weight
Bolt Torque Specifications
Torque in Foot-Pounds for Inch Bolts
Bolt Size
Grade 5
1/4"
5/16"
3/8"
7/16"
1/2"
5/8"
3/4"
WARNING
!
Refer to your vehicle's owner's manual for
maximum towing capacity. DO NOT exceed
vehicle, tongue or hitch weight ratings - failure to
follow vehicle manufacturer's recommendations
could result in damage to your vehicle, personal
injury or death.
2016 Chevy/GMC 2500/3500
installing or operating this equipment.
and 7,500 lbs. Tongue Weight
Grade 8
10
14
19
29
33
47
54
78
78
119
154
230
257
380
DH2303
(Standard & Long Box)
Installation Instructions
Bolt Torque Specifications
Torque in Foot-Pounds for Metric Bolts
Bolt Size
6MM
8MM
10MM
12MM
14MM
16MM
18MM
!
Failure to read and follow these instructions could
result in separation of the trailer from the truck,
causing property damage, loss of towed vehicle,
Page 1 of 9
Grade 8.8
Grade 10.9
6
16
31
54
89
161
222
WARNING
personal injury or death.
8
22
40
70
117
230
318

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Summary of Contents for Blue Ox DH2303

  • Page 1 DH2303 2016 Chevy/GMC 2500/3500 (Standard & Long Box) Installation Instructions Please read these Installation Instructions in their entirety prior to installing or operating this equipment. This hitch is rated to 30,000 lbs. Gross Towing Weight and 7,500 lbs. Tongue Weight...
  • Page 2 DH2303 2016 Chevy/GMC 2500/3500 (Standard & Long Box) Installation Instructions WARNINGS • Trailer brakes are required. • Always insure there is sufficient clearance between the hitch ball in the stored position and the vehicle’s rear differential. • Do not use any open flame under the truck bed to cut or weld. There is extreme danger of explosion or fire. • Vehicle must be securely blocked and brakes set before beginning to work underneath the vehicle.
  • Page 3 (In most cases it will be Grade 5, please reference the parts list above). Replacement parts may be ordered through your nearest Blue Ox® Dealer or Distributor. Failing to follow and/or altering these installation instructions in either installation or required equipment will void the manufacturer’s warranty.
  • Page 4 DH2303 2016 Chevy/GMC 2500/3500 (Standard & Long Box) Installation Instructions 2. Drop the exhaust by sliding the three (3) hangers out of the rubber insulators. There is one (1) on either side of the axle and one (1) in back of the muffler. Note: Using silicone spray on the hangers eases removal from rubber insulators.
  • Page 5 DH2303 2016 Chevy/GMC 2500/3500 (Standard & Long Box) Installation Instructions 4. On the inside of the bed, measure from the 5. Slide the cross members in from the side. rear (not the tailgate) forward 50-3/8” for a Push the flat end in just ahead of the rib. 8’ bed or 45-1/2” for a 6’-6” bed and mark.
  • Page 6 DH2303 2016 Chevy/GMC 2500/3500 (Standard & Long Box) Installation Instructions 8. On the backside of the bed rib, measure 9. Align the holes at the end of the angle and to the 1”x2” cross member. Set to an the rear cross member. Install a 1/2”-13 x equal distance on both sides so the hitch 1-1/2” bolt with a 1/2” lock and flat washer.
  • Page 7 DH2303 2016 Chevy/GMC 2500/3500 (Standard & Long Box) Installation Instructions 11. Check the rotation of the top collar at 12. Using a 19/32” drill bit, drill the two (2) this time to insure the bed is not rubbing holes closest to the ball thru the bed. Do against it and it can rotate freely.
  • Page 8 DH2303 2016 Chevy/GMC 2500/3500 (Standard & Long Box) Installation Instructions Installing the Hitch Ball 1. Rotate the locking collar to release the 2. Align the ball with the collar and drop the latch pawl. ball into the hitch. Release the locking collar.
  • Page 9 For a nominal fee, our service technician will service your towing system to ensure it’s in proper working condition. Also, as a commitment to our customers, should you visit our factory, you can stay at our full service Blue Ox® campground at no charge along with enjoying a factory tour. Again, thank you for being our customer and for the confidence you have shown in the performance of our products.